Modernizing Dhall Mill Operations Report
Modernizing Dhall Mill Operations Report
The summer training is the act of increasing the knowledge and skill. The summer
training is on-the-job training for many professional jobs, more often taken by college
students to supplement their formal education and expose them to world of work. The main
aim is to provide opportunities for the students to apply theoretical knowledge to practical
experience. The students are expected to develop their personality and adapt to the
challenging situation in the real business world. Through the Summer Training Program,
students can able to acquire some skill such as communication skill, interpersonal skill, team
work skill, management skill and problem-solving skill.
In the heart of agricultural enterprises, where the pulse of sustenance beats, the
dhall mill stands as a linchpin in the processing of pulses, providing a staple in diets
worldwide. As we navigate the contemporary landscape of agriculture and food production,
the need to optimize and modernize traditional practices becomes increasingly evident. This
project, "Modernizing Dhall Mill Operations for Enhanced Efficiency," aims to address this
necessity by introducing innovative technologies and methodologies to revitalize the dhall
milling industry.
1
The report is prepared on the basis of one-month practical experience in
"SRI KUMARAN DHALL MILL", Kovilpatti. It helps to learn more about the practical
situation in the area of digital marketing and production, sales etc.
Dhall mills play a vital role in the food processing industry, primarily involved in
the production of dhall (split lentils), which is a staple food item in many countries. This
project report explores the dynamics of dhall mills, including their significance, objectives,
and organizational structure.
In SRI KUMARAN DHALL MILL, its a pleasure to get an opportunity to view the
overall working of the company, In the following pages an attempt has been made to present
report covering different aspects of my training in the company.
The summer training programmed helped me to gain knowledge about the dhall
manufacturing industry, especially the process involved in dhall production. The general
objective of this program was to gain practical knowledge on the overall functioning of
various department especially in digital marketing department involved Sri Kumaran Dhall
Mill,Kovilpatti.
This study helped me to gain more information about the present condition and
structure of the [Link], spinning the training in the major area such as production,
HR, marketing (digital marketing), Management and Administration, It is an opportunity for
me know about the entire function of the organization.
2
1.4 SCOPE OF THE STUDY
This study is directing towards dhall industry with an insight into the success well
as the employees and the management response are consciousness towards the process and
procedure in the company. This is also to observe the employee work in various departments.
Also, the training includes the manufacturing activities and assembles the process of
manufacture. The manufacturing and production unit engaged in activities to transform a
product mechanically or chemically from the raw input into finished goods which can have
used by the end user.
Predominantly, in the industrial training is about handling and monitoring the flow
of Materials, providing quality outcome without any wastage of material or reducing the
material Wastages, flawless packaging, how to handling machineries with proper safety
methods because There are some overheat causing dangerous machines in an industry. So it
was considered as one
• Internship can be carried out mainly with an object of gaining practical Experience
in organization. These allowed to me an opportunity to interact and to visit the production
unit in SKDM.
• Thus, it helped to gain an industrial insight in the field of production and the
Problems, which are faced by the textile industry as a whole.
• It provides a chance to see the practical constraints faced by the managers while
Putting theory into practice. It helped to gain knowledge about the real life Situation faced by
the managers in each stage of the work.
• It helped to know how they tactically solve any problem encountered by them.
This study enable to gather more information about the historical aspects involved in dhall
industry and also to know about the present scenario which leads to declining closing up of
many dhall industries in India especially Tamil Nadu.
The period of the study (practical training) starts from 23 June 2023 to 23 July 2023.
In this training the necessary details were collected with the help of industrial guide.
3
1.6 CHAPTERIZATION SCHEME
CHAPTER -I
CHAPTER -II
CHAPTER -III
CHAPTER-IV
CHAPTER -V
CHAPTER-VI
6.1. Conclusion
4
CHAPTER II
The dhall milling industry is a vital sector within the broader food processing
industry, specializing in the production of dhall, also known as split lentils. Dhall is a staple
food product consumed by millions of people worldwide, making this industry a significant
contributor to food security and the global economy.
Dhall milling has a rich historical heritage dating back centuries. The processing of
pulses, including lentils, has been a fundamental part of human diets in various cultures. Over
time, traditional methods of hand-processing have evolved into sophisticated, mechanized
operations, making dhall production more efficient and accessible.
The dhall milling industry is prominent in several countries, with India, Canada,
Turkey, Myanmar, and Australia being significant players. India, in particular, is the largest
producer and exporter of dhall, contributing significantly to the global market.
The dhall milling industry is a crucial segment within the broader food processing
sector, primarily focused on the production of dhall, also known as split lentils or pulses.
Dhall is a dietary staple for millions of people across the globe, especially in South Asia,
Africa, and the Middle East. This industry plays a vital role in ensuring a consistent supply of
this essential food product to meet the nutritional needs of diverse populations.
5
3. Global Market: The demand for dhall products has been steadily increasing
due to factors such as population growth, changing dietary preferences, and the growing
recognition of the health benefits of lentils. India is the world's largest producer and exporter
of dhall, followed by countries like Canada, Turkey, and Myanmar.
4. Processing Techniques: Dhall milling has evolved over the years with the
adoption of modern technologies and machinery. Automation and quality control measures
have improved efficiency and product quality.
9. Export and Global Trade: Dhall milling industries play a crucial role in
international trade, with dhall products being exported to various countries, especially where
there is a demand for lentils.
In summary, the dhall milling industry plays a vital role in ensuring a stable supply of
nutritious food products to meet the dietary needs of millions of people worldwide. It faces
challenges related to quality control and sustainability but continues to evolve through
technological advancements and responsible practices. The industry has significant economic
and social implications, supporting both employment and agriculture in many regions.
6
2.1.1 Process Flow Chart of Dhall Milling Industry
7
2.2. COMPANY PROFILE
Sri Kumaran Dhall Mill, are a manufacturer, supplier, trader, wholesaler, and
exporter of pulses. Enriched with over 45 years of experience in edible pulse processing,
Sri Kumaran Dhall Mill have achieved the most superior standards of [Link] in
the year 1975, we have engaged in processing high quality pulses. Over the past 4 decades,
Sri Kumaran Dhall Mill have developed a strong foothold in the market as a renowned
manufacturer and supplier of pulses. Sri Kumaran Dhall Mill are offering a wide spectrum of
Moong Dal, Green Gram, Toor Dal, and more. We have developed wide presence in
Wholesale Dal market under the brand names of GST
Sri Kumaran Dhall Mill are committed to provide reliable and quality range of
Moong Dal, Green Dal, Toor Dal, Ragi, etc. We have concentrated all our endeavours to
meet all the customer, regulatory as well as statutory requirements. Range of pulses is of
Indian origin and is unparall in taste, nutritional content, hygiene level and aroma. To ensure
supreme quality of wide assortment, Sri Kumaran Dhall Mill lay strong emphasis on
maintaining clean and tidy environment in the production facility. Sri Kumaran Dhall Mill
ensure retention of all natural properties during all the stages of processing, without
employing artificial means of colouring or washing. Moreover, Sri Kumaran Dhall Mill
strictly adhere to superior quality food standards throughout the process. Thus,range is rich in
proteins, vitamins, minerals, iron, calcium, complex carbohydrates, and fibres.
8
2.2.1 Statutory Information
City Kovilpatti
State Tamilnadu
Country India
Pincode 628501
Phone 9443710577
Table Number:2.1
9
2.2.2 Mission And Vision Statement
Company Mission
The mission of a dhall milling company outlines its core purpose and long-term
objectives. It provides a clear and inspiring statement of what the company aims to achieve.
While the specific mission can vary from one company to another, a typical mission
statement for a dhall milling company might be as follows:
10
Company Vision
The vision of a dhall milling company articulates its long-term aspirations and the
ultimate goal it seeks to achieve. A typical vision statement for a dhall milling company
might look like this:
"To become a globally recognized leader in the dhall milling industry, known for our
commitment to quality, sustainability, and customer satisfaction."
[Link] Milling Industry : The vision statement specifies the industry in which
the company aims to excel, emphasizing its focus on dhall production and processing.
11
2.2.3 Objectives of the Company
[Link] Assurance: Ensure that all dhall products meet or exceed stringent
quality and safety standards to provide consumers with safe, nutritious, and high-quality food
items.
The principles of SKDM have kept them to themselves and to their commitment
to treat others in ways that are consistent with those values. Having stood the test of time,
these principles will continue, keeping them free to move quickly and plan for the future.
Quality
Responsibility
Efficiency
Freedom
12
2.3 Product Profile
Urad dal
Moong dal
Ragi
Masoor dal
Urad dal, also known as black gram or black lentil, is a type of lentil widely
used in Indian cooking and various other South Asian cuisines. It is known for its rich, earthy
flavor and creamy texture when cooked
Moong dal, also known as mung bean or green gram, is a type of lentil
commonly used in South Asian and other Asian cuisines. It is known for its small, green,
oval-shaped appearance and is highly valued for its nutritional benefits and versatility in
cooking.
2.3.3 Ragi
Masoor dal, also known as red lentils, is a popular and versatile pulse that is
widely consumed in various cuisines around the world. It is known for its distinctive reddish-
orange color and mild, nutty flavor.
13
Figure Number:2.2
Figure Number:2.3
14
Figure Number:2.4
15
Figure Number:2.6
Figure Number:2.7
16
2.4 ORGANIZATION STRUCTURE
This structure is means of putting the specialist into various positions throughout
the organizations person to hold the functional positions have only a limited power of
command. The functional authority remains to functional guidance of different departments.
Sri Kumaran Dhall Mill the whole of the management and direction of
subordinates are divided according to the type of work involved. At the higher levels, the
structure's by grouping all the work into major departments. All related and similar works are
done in the department under one executive Sri Kumaran Dhall Mill have a well-defined
functional structure. An organization is mainly concerned with the allocation of duties and
responsibilities and delegation of authority like all other organization in Sri Kumaran Dhall
Mill, for proper functioning in the most competitive environment, the function of
management is dividing into 6 main sections departments.
17
2.4.1 Organization chart structure
Chart Number:2.2
18
2.5 CORPORATE AND SOCIAL RESPONSIBILITY
19
CHAPTER III
3. VARIOUS DEPARTMENT
Production department
Maintenance department
Finance department
Sales & marketing department
Purchase & store department
Human Resources department
Quality control department
Information technology department
In modern business world, there are two types of organization with respect to
production unit. They are: -
Service sector
Product sector.
The organization, which is concerned with service sector, delivers the final
products which are intangible in nature, while the other organization is concerned with the
production of tangible Goods which are got its own physical existence.
In Sri Kumaran Dhall Mill, Dhall is produced from the Seeds of which are
purchased from various parts of our nation. Mainly the production Manager controls
functions of this department.
20
3.1.2 Structure of Production Department
The production of dhall in the dhall milling industry involves several stages,
from the procurement of raw pulses to the packaging and distribution of the final product.
Here's an overview of the typical processes involved in the production of dhall:
Each unit consists of a wide variety of machines which are placed in this mill
based upon the sequence in which the process progress in producing dhall from various
varieties of pulses. In this mill layout being followed for production process is process layout.
Process layout means the alignment of similar machines and equipment which performs
similar functions is placed in plant locations which are linked to other machines for
completing the cycle of production.
21
Step : 1 Procurement of Raw Pulses
The first step in dhall production is the procurement of raw pulses, such as
lentils, chickpeas, or peas. These pulses are the primary raw materials used to produce dhall.
The raw pulses are cleaned to remove any impurities like stones, dust, and
debris. Sorting is also performed to separate damaged or discolored pulses from good-quality
ones.
22
Step : 3 Dehusking and Splitting
Depending on the type of pulse being processed, dehusking and splitting may
be required. For example, in the case of pigeon peas, the outer husk is removed to obtain split
pigeon peas (toor dhall). In the case of chickpeas, they may be split to create chana dhall.
Step : 4 Polishing
Some varieties of dhall, like masoor dhall (red lentils), are polished to remove
the outer skin. Polishing gives the dhall a smoother appearance and improves its cooking
characteristics.
23
Step : 5 Grading
Grading involves sorting the dhall into different sizes or grades based on
factors such as size and quality. This ensures uniformity in the final product.
24
Step : 7 Roasting
In some regional cuisines, dhall is roasted before use to enhance its flavor.
This is typically done in a dry pan without oil.
Step :8 Packaging
The processed dhall is then packaged into various sizes, such as bags,
pouches, or bulk containers. Proper packaging is essential to protect the dhall from moisture,
pests, and contamination.
25
Step : 9 Quality Control
26
Step : 11 Distribution
The final product is distributed to wholesalers, retailers, and markets for sale
to consumers. Some dhall milling industries also export their products to international
markets.
Consumers purchase dhall for cooking. Before use, dhall is typically washed
and, in some cases, soaked to reduce cooking time. It is then used in various culinary
preparations, such as soups, stews, curries, and side dishes.
27
Figure Number 3.12
28
3.2 MAINTENANCE DEPARTMENT
Maintenance
Manager
Supervisor
Mechanical
Filter
Maintenance
Gang
• Schedule of activities
• Record on breakdowns.
29
By retrieving weekly backlog reports, in Sri Kumaran Dhall Mills necessary
changes for the subsequent weeks could be made easily. Records on breakdown should
contain elements of cost involved in maintenance. Data flow on consumption of stores and
lubricants will enable to estimate the cost involved. These details helped more in estimating
the management to compare it with the yearly/ half yearly budgets estimates.
In Sri Kumaran Dhall Mills the computer is mainly used for maintaining the
equipments or machine history. It is maintained in the form of machine files. This
information includes:
• Cost of machine
• Maintenance records
• Production records
• Follow up report
30
3.2.4 Work Instruction
Computers are used to give work instructions to each employee in the mill.
Work instructions are prepared by the person in charge of maintenance. These work
instructions are issued after obtaining the approval from the management and they are
communicated to the responsible worker like technical in charge. These are approved work
instructions which are stored in the computer for further rectification and providing this
material for training purpose
Accounts Manager
Senior Officer
Financial control
Business planning
Risk management
Statutory management
Tax management
Treasury management
Investment management
Benefits management
31
3.3.2 The Important Duties Of The Finance Department Are As Follows
• P&L accounts
• Balance sheet
• Analysis of variance
WTO which came into existence from 1st january1995, regulates the world
trade by a number of agreements signed by the member countries.
32
Manager(Sales)
Senior Officer
Sales Asst
Domestic marketing
Corporate marketing
Export marketing
Merchant export marketing
SITRA is the body which is engaged in promoting the product made by the
firms under it. Some of their promotional activities include:
33
Advertising in Government publications.
Awareness program throughout South India about the importance of
Dhall(high quality) produced under it.
Agents placed outside our states are the main source of marketing information
for Sri Kumaran Dhall Mill. Since no MRP can be fixed on the fiber dhall produced in Sri
Kumaran Dhall Mill, the changes in the market price and the condition are known through the
agents.
Since dhall cannot have demand every time, the seasonal changes are made
known in advance to the firm by the agents. Other than this marketing research done by
SITRA personnel also provides marketing opportunities of the products produced in Sri
Kumaran Dhall Mill
34
Purchasing manager is the custodian of his firm's is purse as he spends more
than 50 per Cent of his company's earnings on purchases
To pay reasonably low prices for the best values obtainable, negotiating and
Executing all company commitments.
To develop good procedures, together with adequate controls and Purchasing
policy.
To implement such programmes as value analysis, cost analysis, and make-Or-
buy to reduce cost of purchases.
To keep inventories as low as is consistent with maintaining production.
To develop satisfactory sources of supply and maintain good relations with
Them.
Receiving indents
Assessment of demand or description of need
Selection of sources of supply
Receiving of quotation, Placing order
Making delivery at the proper time by following up the orders.
Verification of invoices, Inspection of incoming materials
Meeting transport requirements of incoming and outgoing materials
Maintaining purchasing records and files, Reporting to top management
Developing coordination among other departments
35
3.5.6 Purchase Function Flow Chart
Purchase Requistion
Quotation
Quotation Comparision
Statement
Purchase order
GRN
Every department in Sri Kumaran Dhall Mill, which requires the material and
spares with inform it to the store department for purchasing the material. The goods needed
are noted in the requisition slip by mentioning the name of the department and it is signed by
the in department in charge and at last the general manager of the mill endures fit.
36
3.5.8 Purchase Orders
37
3.6 HUMAN RESOURCE DEPARTMENT
HR Manager
HR Officer
Clerks
Performance appraisal
Interviewing personnel
Salary administration
Turnover management
Record keeping
Compensation
Staff support
38
3.7 QUALITY CONTROL DEPARTMENT
The terms "quality assurance" and "quality control" are often used
interchangeably to refer To ways of ensuring the quality of a service or product. For instance,
the term "assurance" is often Used as follows: Implementation of inspection and structured
testing as a measure of quality Assurance in a television set software project at Philips
Semiconductors is described. The term "control", however, is used to describe the fifth phase
of the Define, Measure, Analyse, Improve, Control model. DMAIC is a data-driven quality
strategy used to improve processes.
39
3.8 INFORMATION TECHNOLOGY DEPARTMENT
Information technology (IT) plays a vital role in the field of textile industry.
Any manufacturing unit employs four "M" that is, men, material, machine and of course
money. To get organizational success, managers need to focus on synchronizing all these
factors and developing synergies with in and outside organizational operations. With the
increased competition, companies are taking support of it to enhance its supply chain
management (scm) and using it as a competitive edge. In short, many textile companies are
leveraging the technological power to adding value to their business.
Supply chain management includes: sourcing, procuring, converting, and all the
logistic activities. It seeks to increase the transaction speed by exchanging data in real-time,
reduce inventory, and increased sales volume by fulfilling customer requirements more
efficiently and effectively.
40
CHAPTER IV
SWOT ANALYSIS
However, Humphrey himself does not Claim the creation of SWOT, and the
origins remain obscure. The degree to which the Internal environment of the firm matches
with the external environment is expressed by the concept of strategic fit. Strength:
characteristics of the business or project that give it an advantage over Others. Weaknesses:
characteristics that place the business or project at a disadvantage Relative to others.
Opportunities: elements that the project could exploit to its advantage. Threat, elements in the
environment that could cause trouble for the business or Project.
Strength: characteristics of the business or project that give it an advantage over others.
Threat: elements in the environment that could cause trouble for the business or project.
41
4.1.1 STRENGTH
4.1.2 WEAKNESS
4.1.3 OPPORTUNITIES
42
Technological Advancements: Adoption of advanced milling technologies can
improve efficiency and product quality.
4.1.4 THREATS
Climate Change: Changing weather patterns and extreme weather events can
impact lentil production and quality.
Price Fluctuations: Volatile prices can affect the profitability and stability of
businesses in the dhall milling industry.
Food Safety Regulations: Stringent food safety regulations can increase
compliance costs and pose challenges to smaller businesses in the industry.
Competitive Substitutes: Other sources of plant-based protein or alternative
food products can compete with lentils and pulses.
Trade Barriers: Trade disputes, tariffs, and non-tariff barriers can limit access
to international markets.
43
CHAPTER V
During the summer training program, I have learnt that how they are marketing
their products, using the digitalization, their pricing strategy in market. By studying their
competitor standard, I could understand the standard of this company. And I learn that how
retain their customer using their strategy. And I learned about how they reach their customer
through the digital marketing.
During my summer training program, I had taken notes every day about new
things I learned, feedback I was given by my manager, strengths and weaknesses I noticed,
and things I wanted to research and learn more about. This helped me understand myself
more and identify the areas that I needed to improve in.
From my experience, being constantly willing to learn and figuring out how to
view a problem from all angles has been key in terms of becoming resourceful and achieving
the results my employers desired.
44
CHAPTER VI
CONCLUSION
Related to my study I learned more about the digital marketing, production of the
product and the threats they faced. In this industry I learned how they used the digitalization
for their marketing. And also, that this training is very useful to understand the marketing
strategy and price fixing, this training enables to have a correct view of the various practical
aspects and difficulties of the various theoretical are immensely benefitted from the training
program.
The training has helped to know the various delegation s that is found in the
organization and responds ability each delegates have the training has given a deep sense of
understanding how an organization takes efforts in bringing in product as an effective one
and how it can be good in competing with its competitors.
It helped to familiarize with the organization structure and its functions and
activities including documentation. The study helped to understand how the key business
processes are carried out in an organization and how information is used in the organization
for decision making at various levels. The study was successful in understanding the
functional areas and what they are performing.
45
46