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Cell 1 Rloc 1

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Raju Natarajan
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0% found this document useful (0 votes)
18 views13 pages

Cell 1 Rloc 1

Uploaded by

Raju Natarajan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

RLOC SHEET

SITE: MRC MACHINE: PUMA FIXTURE NO: 85FC1015


UNIT: U85 OPERATION: OPN 20
CELL/LINE: CELL- 1 / TP FIXTURE DRG ISS: A

SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS


NO. NO METHOD

Job butting Lever dial


1 R/L 85FC1015 D32 Rear datum rest ring Within 0.1 mm 4 Months
pad height (LC: 0.01)

Job butting Lever dial


2 R/L 85FC1015 D26 Front datum rest ring Within 0.1 mm 4 Months
pad height (LC: 0.01)

3 O 85FC1015 D3 Orientation Pad Butting Damage visual 4 Months

4 C 85FC1015 D23 Gripping pad fulcrum side Clamping Knurling damage visual 4 Months

5 C 85FC1015 D30,D31 Front gripping pad Clamping Knurling damage visual 4 Months

6 C 85FC1015 D24,D25 Rear gripping pad Clamping Knurling damage visual 4 Months

Knurling/
7 R 85FC1015 Gripping button Clamping Visual 4 Months
Damage

8 O 85FC1015 D3 Orientation Pad Butting Damage visual 4 Months

9 C 65FT3014 Clamping jaws Job Clamping Expansion Visual 4 Months

Gripping pad condition to be verified and changed once in 4 months


RLOC SHEET
SITE: MRC MACHINE: AMS400SS 1 VMC FIXTURE NO: 65FV3103
UNIT: U85 OPERATION: OPN 30
CELL/LINE: CELL-1 / TP FIXTURE DRG ISS: A
PALLET : 1 LH & RH
SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS
NO. NO METHOD

1 R/L 65VV3547 D1 Main bore Locator Mainbore 127.085/127.075 Micrometer 4 Months

2 R/L 65VV3163 D1 Main bore Locator Mainbore 127.155/127.165 Micrometer 4 Months

3 R/L 65VV3545 D1 Main bore Locator Mainbore 149.785/149.775 Micrometer 4 Months


Lever dial
4 R 65VV3545 D2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
5 R 65VV3546 D1&2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
6 R 65VV3547 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
7 R 85FV1093 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
8 O F/P side Pin Orientation Damage Visual 4 Months

9 0 F/P side orientation cylinder Function Function Visual 4 Months

10 O F/P side cylinder pad Orientation Damage Visual 4 Months

Cam side worksupport Tightening/


11 R Missing/Damage/Wornout Visual 4 Months
screw/Pin Function
SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS
NO. NO METHOD

12 R/L 65VV3547 D1 Main bore Locator Mainbore 127.085/127.075 Micrometer 4 Months

13 R/L 65VV3163 D1 Main bore Locator Mainbore 127.155/127.165 Micrometer 4 Months

14 R/L 65VV3545 D1 Main bore Locator Mainbore 149.785/149.775 Micrometer 4 Months


Lever dial
15 O 65VV3545 D2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
16 O 65VV3546 D1 & 2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
17 O 65VV3547 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
18 O 85FV1093 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
19 O F/P side Pin Orientation Damage Visual 4 Months

20 F/P side orientation cylinder Function Function Visual 4 Months

21 O F/P side cylinder pad Orientation Damage Visual 4 Months


Cam side worksupport Tightening/
22 R Missing/Damage/Wornout Visual 4 Months
screw/Pin Function
PALLET : 2 LH & RH
SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS
NO. NO METHOD

23 R/L 65VV3547 D1 Main bore locator Mainbore 127.085/127.075 Micrometer 4 Months

24 R/L 65VV3163 D1 Main bore locator Mainbore 127.155/127.165 Micrometer 4 Months

25 R/L 65VV3545 D1 Main bore locator Mainbore 149.785/149.775 Micrometer 4 Months

Lever dial
26 R 65VV3545 D2 Butting ring Mounting Hole 0.1mm flatness 4 Months
(LC : 0.01)
Lever dial
27 R 65VV3546 D1&2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
28 R 65VV3547 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)

29 O F/P side Pin Orientation Damage Visual 4 Months

30 O F/P side orientation cylinder Function Function Visual 4 Months

31 O F/P side cylinder Knurling pad Orientation Knurling / Damage Visual 4 Months

Cam side worksupport Tightening/


32 R Missing/Damage/Wornout Visual 4 Months
screw/Pin Function

RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS


NO METHOD

33 R/L 65VV3547 D1 Main bore Locator Mainbore 127.085/127.075 Micrometer 4 Months

34 R/L 65VV3163 D1 Main bore Locator Mainbore 127.155/127.165 Micrometer 4 Months

35 R/L 65VV3545 D1 Main bore Locator Mainbore 149.785/149.775 Micrometer 4 Months

Lever dial
36 R 65VV3545 D2 Butting ring Mounting Hole 0.1mm flatness 4 Months
(LC : 0.01)
Lever dial
37 R 65VV3546 D1&2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
38 R 65VV3547 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)

39 O F/P side Pin Orientation Damage Visual 4 Months

40 O F/P side orientation cylinder Function Function Visual 4 Months

41 O F/P side cylinder Knurling pad Orientation Knurling / Damage Visual 4 Months

Cam side worksupport Tightening/


42 R Missing/Damage/Wornout Visual 4 Months
screw/Pin Function
RLOC SHEET

SITE: MRC MACHINE: AMS GEMINI 10 XL VMC FIXTURE NO: 65FV3094


UNIT: U85 OPERATION: OPN 30
CELL/LINE: CELL-1/TP FIXTURE DRG ISS: J
LH & RH
SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS
NO. NO METHOD

1 R/L 65VV3547 D1 Main bore locator Mainbore 127.085/127.075 Micrometer 4 Months

2 R/L 65VV3163 D1 Main bore locator Mainbore 127.155/127.165 Micrometer 4 Months

3 R/L 65VV3545 D1 Main bore locator Mainbore 149.785/149.775 Micrometer 4 Months

Lever dial
4 R/L 65VV3545 D2 Datum face ring Flatness 0.1mm flatness 4 Months
(LC : 0.001)
Lever dial
5 R 65VV3546 D1&2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
6 R 65VV3547 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
7 R 85FV1093 D1 Butting ring Mounting hole 0.1 mm Flatness 4 Months
(LC : 0.01)

8 C F/P side Pad Clamping Damage / Wear Visual 4 Months

9 O F/P side cylinder pad Orientation Damage Visual 4 Months

Cam bottom work support pin


10 R Tightening Damage/wornout Visual 4 Months
condition
SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS
NO. NO METHOD

11 R/L 65VV3547 D1 Main bore locator Mainbore 127.085/127.075 Micrometer 4 Months

12 R/L 65VV3163 D1 Main bore locator Mainbore 127.155/127.165 Micrometer 4 Months

13 R/L 65VV3545 D1 Main bore locator Mainbore 149.785/149.775 Micrometer 4 Months

Lever dial
14 R/L 65VV3545 D2 Datum face ring Flatness 0.1mm flatness 4 Months
(LC : 0.001)
Lever dial
15 R 65VV3546 D1&2 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
16 R 65VV3547 D1 Butting ring Mounting Hole 0.1 mm Flatness 4 Months
(LC : 0.01)
Lever dial
17 R 85FV1093 D1 Butting ring Flatness 0.1 mm Flatness 4 Months
(LC : 0.01)

18 C F/P side Pad Clamping Damage / Wear Visual 4 Months

19 O F/P side cylinder pad& Pin Orientation Knurling / Damage Visual 4 Months

Cam bottom work support pin


20 R Tightening Damage/wornout Visual 4 Months
condition
RLOC SHEET

SITE: MRC MACHINE: DOOSAN FIXTURENO:65FV3095


UNIT: U85 OPERATION: OPN 40
CELL/LINE: CELL-1 / TP FIXTURE DRG ISS: A

SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS


NO. NO METHOD

1 R/L 65VV3547 D1 Main bore Locator Mainbore 127.085/127.075 Micrometer 4 Months

2 R/L 85FV1094 D4 Main bore Locator Mainbore 127.155/127.165 Micrometer 4 Months

3 R/L 65VV3161 D1 Main bore Locator Mainbore 149.785/149.775 Micrometer 4 Months

4 C D10 Center clamping cylider clamping Damage Visual 4 Months

5 R 65VV3475 D1 Ring Butting Poka yoke Visual/Damage 4 Months

Pallet 1 LH Component Lever dial


6 R Fulcrum face butting pad flatness 0.05 4 Months
SIDE butting (LC : 0.01

7 O 65VV3095 D8 Locator Cam bore 36.311/36.295 Micrometer 4 Months

8 R/L 65VV3547 D1 Main bore Locator Mainbore 127.085/127.075 Micrometer 4 Months

9 R/L 85FV1094 D4 Main bore Locator Mainbore 127.155/127.165 Micrometer 4 Months

10 R/L 65FV3161 D1 Main bore Locator Mainbore 149.785/149.775 Micrometer 4 Months

11 C D10 Center clamping cylider clamping Damage Visual 4 Months

12 R 65VV3475 D1 Ring Butting Poka yoke Visual/Damage 4 Months

Pallet 1 RH Component Lever dial


13 R Fulcrum face pad flatenss0.05 4 Months
SIDE butting (LC : 0.01

14 O D8 Locator Cam bore 36.311/36.295 Micrometer 4 Months


RLOC SHEET

SITE: MRC MACHINE: DOOSAN FIXTURENO:85FV1069/65FV3095


UNIT: U85 OPERATION: OPN 50
CELL/LINE: CELL-1 / TP FIXTURE DRG ISS: A

SL RLOC PART NO DETAIL DESCRIPTION CHARACTERISTICS SPECIFICATION VERIFICATION FREQUENCY REMARKS


NO. NO METHOD

1 R/L 85FV1069 D34 Locator Mainbore 149.785/149.775 Micrometer 4 Months

clamping
2 C Pallet 2 LH Center clamping expander Damage Visual 4 Months
expander

3 L 85FV1069 Center Ring Job Location Damage Visual 4 Months

4 O 85FV1069 D26/D8 Locator Cam bore 36.311/36.295 Micrometer 4 Months

5 R/L 65VV3547 D1 Main bore Locator Mainbore 127.085/127.075 Micrometer 4 Months

6 R/L 65VV3162 D1 Main bore Locator Mainbore 127.155/127.165 Micrometer 4 Months

7 R/L 65VV3161 D1 Main bore Locator Mainbore 149.785/149.775 Micrometer 4 Months

8 C D10 Center clamping cylider clamping Damage Visual 4 Months


RLOC SHEET

SITE: MRC MACHINE: PUMA FIXTURE NO: 65FT3014


UNIT: U85 OPERATION: OPN 20
CELL/LINE: CELL- 1 / TP FIXTURE DRG ISS: C

SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

Job butting Lever dial


1 R/L 65FT3014 23 Datum block Within 0.1 mm 4 Months
pad height (LC: 0.01)

Orientation
2 O 65FT3014 Butting Damage visual 4 Months
Pad

Knurling/
3 C 65FT3014 Gripping Pad Clamping Visual 4 Months
Damage

4 C 65FT3014 Clamping jaws Job Clamping Expansion Visual 4 Months

Gripping pad condition to be verified and changed once in 4 months


RLOC SHEET

SITE: MRC MACHINE: AMS400SS 1 VMC FIXTURE NO: 65FV3103


UNIT: U85 OPERATION: OPN 30
CELL/LINE: CELL-1 / TP FIXTURE DRG ISS: A

SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

1 65VV3547 D1 127.085/127.075 Micrometer 4 Months

2 R/L 65VV3163 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

3 65VV3545 D1 149.785/149.775 Micrometer 4 Months


Lever dial
4 O 65VV3545 D1 Butting ring Mounting Hole 0.1 4 Months
(LC : 0.01)
Lever dial
5 O 65VV3546 D1&2 Butting ring Mounting Hole 0.1 4 Months
(LC : 0.01)
6 O F/P side Pin Orientation Damage Visual 4 Months
F/P side
7 Function Function Visual 4 Months
orientation cylinder
F/P side cylinder
8 O Orientation Knurling / Damage Visual 4 Months
Knurling pad
Pallet 1 LH Legibility of Fixture Engrave
9 Identifying Visual 4 Months
SIDE nos & detail nos marking
Cam side
Tightening/ Missing/Damage/
10 worksupport Visual 4 Months
Function Wornout
screw/Pin
SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

11 65VV3547 D1 127.085/127.075 Micrometer 4 Months

12 R/L 65VV3163 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

13 65VV3545 D1 149.785/149.775 Micrometer 4 Months

Lever dial
14 O 65VV3545 D1 Butting ring Mounting Hole 0.1 4 Months
(LC : 0.01)
Lever dial
15 O 65VV3546 D1&2 Butting ring Mounting Hole 0.1 4 Months
(LC : 0.01)
16 O F/P side Pin Orientation Damage Visual 4 Months

F/P side orientation


17 Function Function Visual 4 Months
cylinder
F/P side cylinder
18 O Orientation Knurling / Damage Visual 4 Months
Knurling pad
Legibility of Fixture Engrave
19 Identifying Visual 4 Months
nos & detail nos marking
Pallet 1 RH
SIDE
Pallet 1 RH
Cam side
SIDE Tightening/ Missing/Damage/
20 R worksupport Visual 4 Months
Function Wornout
screw/Pin
SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

20 65VV3547 D1 127.085/127.075 Micrometer 4 Months

21 R/L 65VV3163 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

22 65VV3545 D1 149.785/149.775 Micrometer 4 Months

Lever dial
23 O 65VV3545 D1 Butting ring Mounting Hole 0.1 4 Months
(LC : 0.01)
24 O F/P side Pin Orientation Damage Visual 4 Months

F/P side orientation


25 Function Function Visual 4 Months
cylinder
F/P side cylinder
26 O Orientation Knurling / Damage Visual 4 Months
Knurling pad
Legibility of Fixture Engrave
27 Identifying Visual 4 Months
nos & detail nos marking
Pallet 2 LH
Cam side
SIDE Tightening/ Missing/Damage/
28 worksupport Visual 4 Months
Function Wornout
screw/Pin
SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

29 65VV3547 D1 127.085/127.075 Micrometer 4 Months

30 R/L 65VV3163 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

31 65VV3545 D1 149.785/149.775 Micrometer 4 Months

Lever dial
32 O 65VV3545 D1 Butting ring Mounting Hole 0.1 4 Months
(LC : 0.01)
33 O F/P side Pin Orientation Damage Visual 4 Months

F/P side orientation


34 Function Function Visual 4 Months
cylinder
F/P side cylinder
35 O Orientation Knurling / Damage Visual 4 Months
Knurling pad
Legibility of Fixture Engrave
36 Identifying Visual 4 Months
nos & detail nos marking
Pallet 2 RH
Cam side
SIDE Tightening/ Missing/Damage/
37 worksupport Visual 4 Months
Function Wornout
screw/Pin
RLOC SHEET

SITE: MRC MACHINE: AMS GEMINI 10 XL VMC FIXTURE NO: 65FV3094


UNIT: U85 OPERATION: OPN 30
CELL/LINE: CELL-1/TP FIXTURE DRG ISS: J

SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

1 65VV3547 D1 127.085/127.075 Micrometer 4 Months

2 R/L 65VV3163 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

3 65VV3545 D1 149.785/149.775 Micrometer 4 Months

Lever dial
4 R/L 65VV3545 D1 Datum face ring Flatness 0.01 4 Months
(LC : 0.001)
5 C F/P side Pad Clamping Damage / Wear Visual 4 Months

F/P side cylinder


6 O Orientation Knurling / Damage Visual 4 Months
pad& Pin
7 Cam bottom work Damage/wornout Visual 4 Months
support pin Tightening
8 condition Function Visual 4 Months

SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

9 65VV3547 D1 127.085/127.075 Micrometer 4 Months

10 R/L 65VV3163 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

11 65VV3545 D1 149.785/149.775 Micrometer 4 Months

Lever dial
12 R/L 65VV3545 D1 Datum face ring Flatness 0.01 4 Months
(LC : 0.001)
13 O F/P side Pad Clamping Damage / Wear Visual 4 Months
F/P side cylinder
14 O Orientation Knurling / Damage Visual 4 Months
pad& Pin
15 Cam bottom work Damage/wornout Visual 4 Months
support pin Tightening
16 condition Function Visual 4 Months
RLOC SHEET
SITE: MRC MACHINE: DOOSAN FIXTURENO:65FV3095
UNIT: U85 OPERATION: OPN 40
CELL/LINE: CELL-1 / TP FIXTURE DRG ISS: A

SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

1 65VV3547 D1 127.085/127.075 Micrometer 4 Months

2 R/L 65VV3162 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

3 65VV3161 D1 149.785/149.775 Micrometer 4 Months

Center clamping
4 C D10 clamping Damage Visual 4 Months
cylider

5 R 65VV3475 D1 Ring Butting Poka yoke Visual/Damage 4 Months

Pallet 1 LH Fulcrum face butting Component Lever dial


6 R flatness 0.05 4 Months
SIDE pad butting (LC : 0.01

7 O 65VV3095 D8 Locator Cam bore 36.311/36.295 Micrometer 4 Months

8 65VV3547 D1 127.085/127.075 Micrometer 4 Months

9 R/L 65VV3162 D1 Locator Mainbore 127.155/127.165 Micrometer 4 Months

10 65FV3161 D1 149.785/149.775 Micrometer 4 Months

Center clamping
11 C D10 clamping Damage Visual 4 Months
cylider

12 R 65VV3475 D1 Ring Butting Poka yoke Visual/Damage 4 Months


RLOC SHEET

SITE: MRC MACHINE: DOOSAN FIXTURENO:65FV3095


UNIT: U85 OPERATION: OPN 50
CELL/LINE: CELL-1 / TP FIXTURE DRG ISS: A

SL DETAIL VERIFICATION
RLOC PART NO DESCRIPTION CHARACTERISTICS SPECIFICATION FREQUENCY REMARKS
NO. NO METHOD

1 R/L 85FV1069 D34 Locator Mainbore 149.785/149.775 Micrometer 4 Months

Center clamping clamping


3 C Pallet 2 LH Damage Visual 4 Months
expander expander

4 L 85FV1069 Center Ring Job Location Damage Visual 4 Months

5 O 85FV1069 D26 Locator Cam bore 36.311/36.295 Micrometer 4 Months

1 R/L 65VV3547 D1 Locator Mainbore 127.085/127.075 Micrometer 4 Months

2 65VV3162 D1 127.155/127.165 Micrometer 4 Months

3 65VV3161 D1 149.785/149.775 Micrometer 4 Months

Center clamping
4 C D10 clamping Damage Visual 4 Months
cylider

5 R 65VV3475 D1 Ring Butting Poka yoke Visual/Damage 4 Months

Pallet 1 RH Fulcrum face butting Component Lever dial


6 R flatness 0.05 4 Months
SIDE pad butting (LC : 0.01

7 O 65VV3095 D8 Locator Cam bore 36.311/36.295 Micrometer 4 Months

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