Sr LCL UCL LSL USL Mean Reading Required Spec 0.750 -ve Tol 0.

125
1 0.41 1.3 0.63 0.88 0.85 0.75
2 0.41 1.3 0.63 0.88 0.85 0.63 Control Chart - WB Lower Stitch to Bartack S
3 0.41 1.3 0.63 0.88 0.85 0.75
4 0.41 1.3 0.63 0.88 0.85 0.88 1.41
5 0.41 1.3 0.63 0.88 0.85 1 1.36
6 0.41 1.3 0.63 0.88 0.85 0.88 1.31
7 0.41 1.3 0.63 0.88 0.85 0.75 1.26
1.21
8 0.41 1.3 0.63 0.88 0.85 1

Measurrement in Inches
1.16
9 0.41 1.3 0.63 0.88 0.85 1.13 1.11
10 0.41 1.3 0.63 0.88 0.85 0.75 1.06
11 0.41 1.3 0.63 0.88 0.85 1.01
0.88
0.96
12 0.41 1.3 0.63 0.88 0.85 0.75 0.91
13 0.41 1.3 0.63 0.88 0.85 1 0.86
14 0.41 1.3 0.63 0.88 0.85 0.88 0.81
0.76
15 0.41 1.3 0.63 0.88 0.85 1.13 0.71
16 0.41 1.3 0.63 0.88 0.85 1 0.66
17 0.41 1.3 0.63 0.88 0.85 0.88 0.61
18 0.41 1.3 0.63 0.88 0.85 0.56
0.75
0.51
19 0.41 1.3 0.63 0.88 0.85 1 0.46
20 0.41 1.3 0.63 0.88 0.85 0.88 0.41
21 0.41 1.3 0.63 0.88 0.85 0.75 0.36
0.31
22 0.41 1.3 0.63 0.88 0.85 0.88 0.26
23 0.41 1.3 0.63 0.88 0.85 0.88 R RR R R R R R R R R R R R R R RR R R R R R RRRRR R R R RR R R R
24 0.41 1.3 0.63 0.88 0.85 0.63 o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
25 0.41 1.3 0.63 0.88 0.85 0.75 w ww w w w w w w w w w w w w w ww w w w w w wwwww w w w ww w w w
3 5 7 9 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7 7
26 0.41 1.3 0.63 0.88 0.85 0.63 Sample
27 0.41 1.3 0.63 0.88 0.85 0.88
28 0.41 1.3 0.63 0.88 0.85 0.88 Before Mean 0.853 Std Deviation 0.149 LCL
29 0.41 1.3 0.63 0.88 0.85 1 Target Mean 0.750 Std Deviation 0.036 LSL
30 0.41 1.3 0.63 0.88 0.85 1 After Mean 0.835 Std Deviation 0.127 LCL
31 0.41 1.3 0.63 0.88 0.85 1.25 Experiment Status Improve by 14.4%
32 0.41 1.3 0.63 0.88 0.85 1.13
33 0.41 1.3 0.63 0.88 0.85 0.75
34 0.41 1.3 0.63 0.88 0.85 0.63
35 0.41 1.3 0.63 0.88 0.85 1.13
36 0.41 1.3 0.63 0.88 0.85 0.63
37 0.41 1.3 0.63 0.88 0.85 0.75
38 0.41 1.3 0.63 0.88 0.85 0.88
39 0.41 1.3 0.63 0.88 0.85 0.88
40 0.41 1.3 0.63 0.88 0.85 0.88
41 0.41 1.3 0.63 0.88 0.85 0.88
42 0.41 1.3 0.63 0.88 0.85 0.88
43 0.41 1.3 0.63 0.88 0.85 0.75
44 0.41 1.3 0.63 0.88 0.85 0.75
45 0.41 1.3 0.63 0.88 0.85 0.63
46 0.41 1.3 0.63 0.88 0.85 0.75
47 0.41 1.3 0.63 0.88 0.85 0.75
48 0.41 1.3 0.63 0.88 0.85 0.88
49 0.41 1.3 0.63 0.88 0.85 0.75
50 0.41 1.3 0.63 0.88 0.85 0.88
51 0.41 1.3 0.63 0.88 0.85 1.25 After DOE
52 0.41 1.3 0.63 0.88 0.85 0.88
53 0.41 1.3 0.63 0.88 0.85 0.88
54 0.41 1.3 0.63 0.88 0.85 0.88
55 0.41 1.3 0.63 0.88 0.85 0.75
56 0.41 1.3 0.63 0.88 0.85 0.75
57 0.41 1.3 0.63 0.88 0.85 0.88
58 0.41 1.3 0.63 0.88 0.85 1
59 0.41 1.3 0.63 0.88 0.85 0.75
60 0.41 1.3 0.63 0.88 0.85 0.63
61 0.41 1.3 0.63 0.88 0.85 0.75
62 0.41 1.3 0.63 0.88 0.85 0.75
63 0.41 1.3 0.63 0.88 0.85 0.88
64 0.41 1.3 0.63 0.88 0.85 0.75
65 0.41 1.3 0.63 0.88 0.85 0.75
66 0.41 1.3 0.63 0.88 0.85 0.75
67 0.41 1.3 0.63 0.88 0.85 0.75
68 0.41 1.3 0.63 0.88 0.85 0.75
69 0.41 1.3 0.63 0.88 0.85 0.75
70 0.41 1.3 0.63 0.88 0.85 0.63
71 0.41 1.3 0.63 0.88 0.85 0.63
72 0.41 1.3 0.63 0.88 0.85 0.88
73 0.41 1.3 0.63 0.88 0.85 1
74 0.41 1.3 0.63 0.88 0.85 1
75 0.41 1.3 0.63 0.88 0.85 0.88
76 0.41 1.3 0.63 0.88 0.85 0.88
77 0.41 1.3 0.63 0.88 0.85 1
78 0.41 1.3 0.63 0.88 0.85 0.75
79 0.41 1.3 0.63 0.88 0.85 1
80 0.41 1.3 0.63 0.88 0.85 0.88
81 0.41 1.3 0.63 0.88 0.85 0.75
82 0.41 1.3 0.63 0.88 0.85 0.88
83 0.41 1.3 0.63 0.88 0.85 1
84 0.41 1.3 0.63 0.88 0.85 0.75
85 0.41 1.3 0.63 0.88 0.85 0.75
86 0.41 1.3 0.63 0.88 0.85 1
87 0.41 1.3 0.63 0.88 0.85 0.75
88 0.41 1.3 0.63 0.88 0.85 0.88
89 0.41 1.3 0.63 0.88 0.85 0.75
90 0.41 1.3 0.63 0.88 0.85 0.88
91 0.41 1.3 0.63 0.88 0.85 0.63
92 0.41 1.3 0.63 0.88 0.85 1
93 0.41 1.3 0.63 0.88 0.85 0.75
94 0.41 1.3 0.63 0.88 0.85 0.88
95 0.41 1.3 0.63 0.88 0.85 0.88
 96 0.41 1.3 0.63 0.88 0.85 0.75
97 0.41 1.3 0.63 0.88 0.85 1
98 0.41 1.3 0.63 0.88 0.85 0.75
99 0.41 1.3 0.63 0.88 0.85 1
100 0.41 1.3 0.63 0.88 0.85 0.75
 +ve Tol 0.125

Control Chart - WB Lower Stitch to Bartack Spec

RR R R R R R R R R R RR R R R R R RRRRR R R R RR R R R R R R R R R R R R R R RR R
o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
ww w w w w w w w w w ww w w w w w wwwww w w w ww w w w w w w w w w w w w w w ww w
1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8 9 9 9 9 9 1
Sample

0.406 UCL 1.299

0.625 USL 0.875
0.453 UCL 1.217
 Mean St Deviation LCL UCL Experiment Status
Before DOE 0.853 0.149 0.406 1.299 Improve by 14.4%
After DOE 0.835 0.127 0.453 1.217

Control Chart - WB Lower Stitch to Bartack Spec

1.41
1.36
1.31
1.26
1.21
1.16
Measurrement in Inches

1.11
1.06
1.01
0.96
0.91
0.86
0.81
0.76
0.71
0.66
0.61
0.56
0.51
0.46
0.41
0.36
0.31
0.26
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Sample
 Sr LCL UCL LSL USL Mean Reading
1 0.41 1.3 0.63 0.88 0.85 1
2 0.41 1.3 0.63 0.88 0.85 0.75
3 0.41 1.3 0.63 0.88 0.85 0.63
4 0.41 1.3 0.63 0.88 0.85 0.75
5 0.41 1.3 0.63 0.88 0.85 0.88
6 0.41 1.3 0.63 0.88 0.85 1
7 0.41 1.3 0.63 0.88 0.85 1.13
8 0.41 1.3 0.63 0.88 0.85 0.75
9 0.41 1.3 0.63 0.88 0.85 0.88
10 0.41 1.3 0.63 0.88 0.85 1.13
11 0.41 1.3 0.63 0.88 0.85 0.75
12 0.41 1.3 0.63 0.88 0.85 0.88
13 0.41 1.3 0.63 0.88 0.85 0.88
14 0.41 1.3 0.63 0.88 0.85 0.88
15 0.41 1.3 0.63 0.88 0.85 0.88
16 0.41 1.3 0.63 0.88 0.85 1
17 0.41 1.3 0.63 0.88 0.85 0.63
18 0.41 1.3 0.63 0.88 0.85 0.75
19 0.41 1.3 0.63 0.88 0.85 0.88
20 0.41 1.3 0.63 0.88 0.85 0.75
21 0.41 1.3 0.63 0.88 0.85 0.5
22 0.41 1.3 0.63 0.88 0.85 0.88
23 0.41 1.3 0.63 0.88 0.85 1.03
24 0.41 1.3 0.63 0.88 0.85 1.03
R R R R R R 25 0.41 1.3 0.63 0.88 0.85 1.18
o o o o o o 26 0.41 1.3 0.63 0.88 0.85 0.8
w w w w w w 27
37 38 39 40 41 42
0.41 1.3 0.63 0.88 0.85 0.65
28 0.41 1.3 0.63 0.88 0.85 0.88
29 0.41 1.3 0.63 0.88 0.85 0.8
30 0.41 1.3 0.63 0.88 0.85 1.03
31 0.41 1.3 0.63 0.88 0.85 0.8
32 0.41 1.3 0.63 0.88 0.85 0.88
33 0.41 1.3 0.63 0.88 0.85 0.65
34 0.41 1.3 0.63 0.88 0.85 0.8
35 0.41 1.3 0.63 0.88 0.85 0.88
36 0.41 1.3 0.63 0.88 0.85 0.8
37 0.41 1.3 0.63 0.88 0.85 0.65
38 0.41 1.3 0.63 0.88 0.85 0.8
39 0.41 1.3 0.63 0.88 0.85 0.88
40 0.41 1.3 0.63 0.88 0.85 0.8
Mean 0.85 St Dev 0.15 LCL 0.41 UCL 1.3 LSL 0.63

Before Experiment
6.0 LCL 0.41 0.03 UCL 1.3 0.03 LSL 0.63 4 USL 0.88 4
0.41 0 1.3 0 0.63 0 0.88 0

5.0

4.0

3.0

2.0

1.0

0.0
0.11 0.31 0.51 0.71 0.91 1.11 1.31 1.51

Column J Column M Column P Column S

Mean 0.84 St Dev 0.13 LCL 0.45 UCL 1.22 LSL 0.63

After Experiment
6.0 LCL 0.45 0.03 UCL 1.22 0.03 LSL 0.63 4 USL 0.88 4
0.45 0 1.22 0 0.63 0 0.88 0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.11 0.31 0.51 0.71 0.91 1.11 1.31 1.51

Column AH
0.11 0.31 0.51 0.71 0.91 1.11 1.31 1.51

Column AH
 USL 0.88
Before Data After Data
-4 0.26 9.00E-04 -4
-3.75 0.29 2.37E-03 -3.75
-3.5 0.33 5.87E-03 -3.5
-3.25 0.37 1.36E-02 -3.25
-3 0.41 2.98E-02 -3
-2.75 0.44 6.11E-02 -2.75
-2.5 0.48 1.18E-01 -2.5
-2.25 0.52 2.13E-01 -2.25
-2 0.56 3.63E-01 -2
-1.75 0.59 5.80E-01 -1.75
-1.5 0.63 8.71E-01 -1.5
-1.25 0.67 1.23E+00 -1.25
-1 0.7 1.63E+00 -1
-0.75 0.74 2.02E+00 -0.75
-0.5 0.78 2.37E+00 -0.5
-0.25 0.82 2.60E+00 -0.25
0 0.85 2.68E+00 0
0.25 0.89 2.60E+00 0.25
0.5 0.93 2.37E+00 0.5
0.75 0.96 2.02E+00 0.75
1 1 1.63E+00 1
1 1.51 1.25 1.04 1.23E+00 1.25
1.5 1.08 8.71E-01 1.5
1.75 1.11 5.80E-01 1.75
2 1.15 3.63E-01 2
2.25 1.19 2.13E-01 2.25
2.5 1.22 1.18E-01 2.5
USL 0.88 2.75 1.26 6.11E-02 2.75
3 1.3 2.98E-02 3
3.25 1.34 1.36E-02 3.25
3.5 1.37 5.87E-03 3.5
3.75 1.41 2.37E-03 3.75
4 1.45 9.00E-04 4

31 1.51
31 1.51
0.33 1.05E-03
0.36 2.77E-03
0.39 6.85E-03
0.42 1.59E-02
0.45 3.48E-02
0.48 7.14E-02
0.52 1.38E-01
0.55 2.49E-01
0.58 4.24E-01
0.61 6.77E-01
0.64 1.02E+00
0.68 1.43E+00
0.71 1.90E+00
0.74 2.36E+00
0.77 2.76E+00
0.8 3.04E+00
0.84 3.13E+00
0.87 3.04E+00
0.9 2.76E+00
0.93 2.36E+00
0.96 1.90E+00
0.99 1.43E+00
1.03 1.02E+00
1.06 6.77E-01
1.09 4.24E-01
1.12 2.49E-01
1.15 1.38E-01
1.19 7.14E-02
1.22 3.48E-02
1.25 1.59E-02
1.28 6.85E-03
1.31 2.77E-03
1.34 1.05E-03
 Cost of Poor Quality 'Rs' Current After Man Hrs
Inspection of Garments # Cost # Cost
Cost of Analysis/ Observation 100 200.0 100 200.0 0.05
Cost of Disposition 4 8.0 1 2.0 0.05
Cost of Rework 20 133.3 10 66.7 0.17
Cost of Scrap/ Reject 5 633.3 2 253.3 0.17
Total COPQ Rs: 974.7 Rs: 522.0
Saving 46%
Cost/ Hrs Material TTL Cost

40 Rs: 2.0
40 Rs: 2.0
40 Rs: 6.7
40 120 Rs: 126.7