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En 1711 - 2000

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0% found this document useful (0 votes)
48 views22 pages

En 1711 - 2000

Uploaded by

djcira
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

EUROPEAN STANDARD EN 1711

NORME EUROPÉENNE
EUROPÄISCHE NORM February 2000

ICS 25.160.40

English version

Non-destructive examination of welds - Eddy current


examination of welds by complex plane analysis

Contrôle non destructif des assemblages soudés - Contrôle Zerstörungsfreie Prüfung von Schweißverbindungen -
par courants de Foucault des assemblages soudés par Wirbelstromprüfung von Schweißverbindungen durch
analyse des signaux dans le plan complexe Vektorauswertung

This European Standard was approved by CEN on 11 December 1999.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.

CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Central Secretariat: rue de Stassart, 36 B-1050 Brussels

© 2000 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1711:2000 E
worldwide for CEN national Members.
Page 2
EN 1711:2000

Contents

Page
Foreword......................................................................................................................................................................3
1 Scope ..............................................................................................................................................................4
2 Normative references ....................................................................................................................................4
3 Terms and definitions....................................................................................................................................4
4 Personnel requirements................................................................................................................................4
5 Procedure .......................................................................................................................................................5
6 General applications......................................................................................................................................5
6.1 Essential information ....................................................................................................................................5
6.2 Additional information...................................................................................................................................5
6.3 Surface conditions.........................................................................................................................................5
6.4 Equipment.......................................................................................................................................................6
6.5 Examination procedure .................................................................................................................................9
6.6 Detectability of imperfections.....................................................................................................................15
6.7 Evaluation of non acceptable indication ...................................................................................................17
6.8 Procedure for examination of welds in other materials...........................................................................21
7 Test report ....................................................................................................................................................21
Annex ZA (informative) Clauses of this European Standard addressing essential requirements or other
provisions of EU directives.........................................................................................................................22
Page 3
EN 1711:2000

Foreword
This European Standard has been prepared by Technical Committee CEN/TC 121 "Welding", the secretariat of
which is held by DS.

This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by August 2000, and conflicting national standards shall be withdrawn at the latest by
August 2000.

This European Standard has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).

For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this standard.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom.
Page 4
EN 1711:2000

1 Scope
This standard defines eddy current examination techniques for detection of surface breaking and near surface
planar imperfections, mainly in ferritic materials (weld material, heat affected zones, parent materials).

This eddy current technique can also be applied to other metallic construction materials (e.g. stainless steels) if
required by the design specification.

The techniques can be applied to coated and uncoated objects during fabrication and in service, onshore and
offshore.

The examination can be carried out on all accessible surfaces and on welds of almost any configuration.

Usually, it can be applied in the as-welded condition. However, a very rough surface can prevent an efficient
examination.

Unless otherwise specified for specific points in this standard, the general principles of prEN 12084:1995 apply.

2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies.

EN 473, Qualification and certification of NDT personnel — General principles.

EN 1289, Non-destructive examination of welds — Penetrant testing of welds - Acceptance levels.

EN 1291, Non-destructive examination of welds — Magnetic particle testing of welds - Acceptance levels.

EN 1330-5, Non-destructive testing — Terminology — Part 5 : Terms used in Eddy current testing.

EN 12062, Non-destructive examination of welds — General rules for metallic materials.

prEN 12084 :1995, Non-destructive testing — Eddy current examination — General principles and basic
guidelines.

EN 25817, Arc-welded joints in steels — Guidance on quality levels for imperfections (ISO 5817 :1992).

EN 30042, Arc-welded joints in aluminium and its weldable alloys — Guidance on quality levels for imperfections
(ISO 10042 :1992).

3 Terms and definitions


For the purposes of this standard, the terms and definitions given in EN 1330-5 apply.

4 Personnel requirements
Personnel conducting the examinations in accordance with this standard shall be qualified and certified to an
appropriate level in accordance with EN 473.
Page 5
EN 1711:2000

5 Procedure
For general applications, this standard shall be considered as a sufficient procedure. If required by the design
specification, a written procedure shall be produced using the guidance given in prEN 12084:1995.

6 General applications

6.1 Essential information

Before performing an eddy current examination the necessary information shall be specified using
prEN 12084:1995 for guidance and including at least :

 certification of examination personnel ;

 testing plan ;

 testing equipment ;

 calibration of the equipment ;

 calibration blocks ;

 acceptance criteria ;

 recording of indications ;

 reporting format ;

 actions necessary for non acceptable indications.

6.2 Additional information

Prior to testing, the following information is required :

 composition or grade of parent material ;

 type of filler metal ;

 location and extent of welds to be tested ;

 weld surface geometry ;

 surface conditions ;

 coating type and thickness.

Operators shall ask for further information that will be helpful in determining the nature of discontinuities.

6.3 Surface conditions

Depending on the sensitivity requirements, the eddy current method is able to indicate surface cracks through non-
metallic coatings of up to 2 mm thickness. Coating thicknesses greater than this may be considered if the relevant
sensitivity can be demonstrated.

Eddy current examination is dependent on close contact between the probe and the test surface. For effective eddy
current examination of welds, it should be noted that local adverse weld form, excessive weld spatter, scale, rust
and loose paint can influence sensitivity by separating the probe from the test object and by inducing noisy
responses.
Page 6
EN 1711:2000

It shall also be noted that some types of conductive coating, such as thermally spray aluminium and lead, could
seriously influence the results as they can deposit electrically conductive metallic material in all cracks open to the
surface. Cracks covered with such a metallic deposit are not always indicated by this method.

6.4 Equipment

6.4.1 Instrument

6.4.1.1 General

The instrument used for the examinations described in this standard shall be capable of analysis and display in the
complex plane of both phase and amplitude and at least have the following features :

6.4.1.2 Frequency

The eddy current instrument shall be operated at a selected frequency in the range from 1 kHz to 1 MHz.

6.4.1.3 Sensitivity levels

After balance and lift off compensation and a further adjustment of the gain and phase controls, the 1 mm deep
artificial imperfection in a relevant calibration block shall be indicated as a full screen deflection through a coating
thickness corresponding to the maximum expected on the structure to be examined.

Further, a 0,5 mm deep artificial imperfection in the same calibration block shall be a minimum of 50 % of the signal
obtained from the 1 mm deep artificial imperfection indicated through the same coating thickness.

Both requirements shall apply to the chosen probe and shall be verified on a relevant calibration block (according
to 6.4.3.1).

If these requirements cannot be met examination is not possible.

6.4.1.4 Signal display

As a minimum, the signal display shall be a complex plane display with the facility to freeze data on screen until
reset by the operator. The trace shall be clearly visible under all lighting conditions expected during the
examination.

6.4.1.5 Phase control

The phase control shall be able to give complete rotation (360°) in steps of no more than 10° each.

6.4.1.6 Evaluation mode

The evaluation mode uses both phase analysis and amplitude analysis of a vector traced to the complex plane
display. Evaluation may be by comparison of this display with the reference data previously stored.

6.4.2 Surface probes

6.4.2.1 Probes for measuring thickness of coating and material evaluation relative to calibration block

To be acceptable for this purpose, the probe shall be capable of providing a full screen deflection lift off signal on
the instrument when moved from an uncoated spot on a calibration block to a spot covered with the maximum
coating thickness expected on the structure to be tested. The probe shall operate in absolute mode at a selected
frequency in the range from 1 kHz to 1 MHz. All the probes shall be clearly marked with their operating frequency
range. (See Figure 1).
Page 7
EN 1711:2000

Key

1,2,3,4 Deflections representing variations of thickness of simulated coatings on calibration block


5 Deflection representing material of calibration block
6,7 Deflection representing range of material to be examined using calibration block
0 Balance

Figure 1 — Coating thickness measurement and material sorting using absolute probe

6.4.2.2 Probes for weld examination

For examination of ferritic welds, probes specially designed for this purpose shall be used. The probe assembly
shall be differential, orthogonal, tangential or equivalent which is characterized by having a minimal dependency on
variations in conductivity, permeability and lift off in the welded and heat-affected zones.

The diameter of the probe shall be selected relative to the geometry of the component under test. Such probes
shall be able to operate when covered by a thin layer on non-metallic wear-resistant material over the active face. If
the probe is used with a cover, then the cover shall always be in place during calibration. The probe shall operate
at a selected frequency in the range from 100 kHz to 1 MHz.

6.4.3 Accessories

6.4.3.1 Calibration block

A calibration block, of the same type of material as the component to be examined shall be used. It shall have EDM
(Electric Discharge Machined) notches of 0,5 mm, 1,0 mm and 2,0 mm depth, unless otherwise agreed between
contracting parties. The tolerance on the notch depth shall be  0,1 mm. The recommended width of the notches
shall be  0,2 mm. (See Figure 2).
Page 8
EN 1711:2000

Dimensions in millimetres

Figure 2 — Typical calibration block

6.4.3.2 Non-conductive flexible strips

Non-conductive flexible strips of a known thickness to simulate the coating or actual coatings on the calibration
block shall be used.

It is recommended that non-conductive flexible strips be multiples of 0,5 mm thickness.


Page 9
EN 1711:2000

6.4.3.3 Probe extension cables

Extension cables may only be used between the probe and the instrument if the function, sensitivity and the
resolution of the whole system can be maintained.

6.4.3.4 Remote display and control

For operation with long extension cables, the equipment shall include a device for remote signal display at the
operator's location.

6.4.4 Systematic equipment maintenance

6.4.4.1 Calibration certificate

The equipment shall have a current, valid calibration certificate issued by the manufacturers and/or their official
agent(s). This calibration process shall be carried out on an annual basis as a minimum.

6.4.4.2 Functional check

The equipment shall be checked and adjusted on a periodic basis for correct functioning. This shall only include
measurements or adjustments that can be made from outside the equipment. Such adjustments shall be carried
out in case of device faults or partial deterioration. The maintenance shall follow a written procedure. The results of
maintenance checks shall be recorded.

6.5 Examination procedure

6.5.1 Procedure for measuring coating thickness and material comparison relative to calibration block

The coating thickness on the unmachined surface of a weld is never constant. However, as it will influence the
sensitivity of crack detection, it is necessary to get an estimate of the maximum coating thickness in the Heat
Affected Zone prior to the examination of the weld probe.

The lift off signal obtained from the component to be tested shall be similar to the signal obtained from the
calibration block, i.e. it shall be within 5° either side of the reference signal (see Figures 1 and 2). In the event that
the signal is out of this range, a calibration block more representative of the material to be examined shall be
produced/manufactured.

6.5.2 Procedure for examination of welds in ferritic materials

6.5.2.1 Frequency

The frequency shall be optimized with respect to the sensitivity, the lift off and other unwanted signals. Under usual
conditions a frequency of about 100 kHz is recommended.

6.5.2.2 Calibration

Calibration is performed by passing the probe over the notches in the calibration block. The notched surface shall
first be covered by non-conductive flexible strips having a thickness equal to or greater than the measured coating
thickness.

The equipment sensitivity is adjusted to give increasing signals from increasing notch depths. The 1 mm deep
notch shall give a signal amplitude of approximatively 80 % of the full screen height. The sensitivity levels shall
then be adjusted to compensate for component geometry.

Calibration check shall be performed periodically and as a minimum at the beginning and the end of the
examination and after every change in working conditions. Every calibration shall be recorded.

When the calibration is complete it is recommended the balance is adjusted to the centre of the display.
Page 10
EN 1711:2000

6.5.2.3 Scanning

The weld surface and the heat affected zones shall be scanned with the chosen probe(s). As far as the geometry of
the test objects permits, the probe shall be moved in the directions perpendicular to the main direction of the
expected imperfections. If this is unknown, or if imperfections in different directions are expected, at least two probe
runs shall be carried out, one perpendicular to the other.

The examination can be split into two parts : the heat affected zones (see Figures 3, 4, 5) and the weld surface
(see Figures 6, 7).

It shall be noted that the reliability of the examination is highly dependent on the orientation of the coils relative to
the surface under test. Care shall also be taken to ensure that the probe is at the optimum angle to meet the
varying surface conditions in the heat affected zone.

For differential probes, the sensitivity is affected by the orientation of the imperfection relative to the coil. Therefore,
care shall be taken that this is also controlled during the examination.

Key
1 Probe direction
2 Imperfection
3 Optimum angle to meet the varying surface conditions

Figure 3 — Material and Heat Affected Zone examination


Page 11
EN 1711:2000

Key
1 Probe direction
2 Imperfection
3 Optimum angle to meet the varying surface conditions

Figure 4 — Single pass scan in toe of the weld


Page 12
EN 1711:2000

Key
1 Probe direction
2 Imperfection

Figure 5 — Additional scans in the Heat Affected Zone


Page 13
EN 1711:2000

Key
1 Signal "envelope" from traversing weld cap
1,2,3 Different positions of the probe

Figure 6 — Scanning procedure for weld cap examination


Page 14
EN 1711:2000

Key
1 Balance
0,1,2,3,4,5,6 Different positions of the probe

Figure 7 — Typical imperfection signals generated during weld cap scanning


Page 15
EN 1711:2000

6.6 Detectability of imperfections

The ability to detect imperfections depends on many factors and the present knowledge of the application of the
eddy current method to welded components does not permit the proposal of precise criteria. The criteria shall be
established, as defined in EN 12062. Some recommendations are made below to take account of the limiting
factors which affect imperfection detectability.

a) Material of calibration block :

the material of the calibration block shall be similar to that of the component under test (6.5.1) ;

b) conductive coatings :

conductive coatings reduce the sensitivity of the test. The maximum coating thickness shall also be reduced
and depending on the conductivity ;

c) non-conductive coatings :

non-conductive coatings reduce the sensitivity of the test depending on the distance between the probe and
the component under test ;

d) geometry of the component :

the shape of the component and the access of the probe to the area under test reduce the sensitivity of the
test;

complex weld geometries such as cruciforms and gusset plates shall be examined relative to the complex
geometry and possible orientation of the imperfections ;

e) orientation of coils to the imperfection :

1) inclination

care shall be taken to ensure the optimum angle of the coils relative to the area under test is maintained ;

2) directional induced current

the induced current is directional, therefore care shall be taken to ensure that the orientation of current is
perpendicular and/or parallel to the expected imperfection position ;

f) minimum size of imperfection :

the mimimum size of imperfection that the eddy current method is capable to detect in a ferritic steel weld in
the "as welded" condition is 1 mm deep x 5 mm long.

A recommended flow diagram for performing an eddy current examination is shown in Figure 8.
Page 16
EN 1711:2000

Visual examination

Component suitable for eddy current examination

No Yes

No Coating thickness check


Acceptable

Eddy curent examination as per


procedure

Remove coating/surface
corrosion by needle Non acceptable
gunning/grit blasting and
MT

Non acceptable
Yes

No Complete report data sheet

End
Evaluate imperfection area
by eddy current technique

No evaluation Greater than 5 mm


possible deep

Alternative NDE Alternative NDE

Photograph Photograph

Complete anomaly report data


sheet

End

Figure 8 — Recommended eddy current method flow diagram


Page 17
EN 1711:2000

6.7 Evaluation of non acceptable indication

A non acceptable indication is defined as an area displaying an abnormal signal compared to that expected from
that area of the component under test.

In the event of a non acceptable indication being noted (see Figure 9), a further investigation of the area is
recommended.

A longitudinal scan shall be employed and the length of the indication noted ( see Figure 4 ).

Where possible a single pass scan along the length of the indication shall be employed to obtain the signal
amplitude. The maximum amplitude shall be noted (see Figure 10).

If further clarification is still needed, or when the removal of a imperfection shall be verified, it is recommended that
the examination is supplemented with other non-destructive examinations, e.g. magnetic particle testing (MT) or
penetrant testing (PT).

The relevant acceptance for MT (according to EN 1291) or PT (according to EN 1289) associated to EN 25817 or
EN 30042 apply.

Where a non acceptable indication is noted, but no depth information is possible (see Figure 11) alternative NDE
such as ultrasonic and/or Alternating Current Potential Drop techniques shall be used to determine the depth and
orientation of the indication.

When an indication has been designated as non acceptable and an eddy current evaluation has deemed the area
to be exceeding 5 mm in depth, the area shall be further investigated using ultrasonic and/or Alternating Current
Potential Drop techniques in order that the full extent and orientation of the indication be determined.
Page 18
EN 1711:2000

Key
1 Orientation
2 Scanning direction
3 Imperfection A
4 Balance
1,2,3,4,5,6,7 Different positions of the probe

Figure 9 — Typical responses from "through wall" imperfection


Page 19
EN 1711:2000

Key
1,2,3,4 Different positions of the probe

1 Crack

Figure 10 — Typical responses from fatigue and lack of fusion imperfections using a longitudinal scan
Page 20
EN 1711:2000

Key
1 Orientation
2 Imperfection
3 Balance
1,2,3,4,5,6,7 Different positions of the probe

Figure 11 — Typical response from "partial penetration" imperfection


Page 21
EN 1711:2000

6.8 Procedure for examination of welds in other materials

As previously stated, the eddy current method is also applicable to welds in other metallic construction materials
such as aluminium and stainless steels.

The procedure for examination of such welds shall generally include the same items as in 6.5.2, but the choice of
frequency, probes, calibration and scanning patterns shall be optimized to the actual material, and may deviate
considerably from that recommended for ferritic materials.

Therefore, the examination procedure shall be based on practical experience with suitable equipment, probes and
calibration blocks and shall be detailed in a specific procedure.

The limiting factors shall be clearly defined in each case.

7 Test report
Before performing an eddy current examination the content of the test report shall be specified using the
requirements of prEN 12084:1995 for guidance.

The test report shall include as a minimum the following information :

 name of the testing company (if relevant);

 component identification ;

 material ;

 heat treatment ;

 type of joint ;

 material thickness ;

 welding process ;

 procedure number ;

 acceptance criteria ;

 surface preparation ;

 the extent of examination with e.g. references to drawings ;

 calibration block description ;

 test equipment ;

 test conditions (e.g. frequency, sensitivity and phase) ;

 calibration report ;

 description and location of non acceptable indications exceeding the acceptance criteria (e.g. by sketching,
photographing) ;

 results of examination ;

 name of inspector and date of examination ;

 customer signature and relevant certifying authority signature (if relevant).


Page 22
EN 1711:2000

Annex ZA
(informative)

Clauses of this European Standard addressing essential requirements or


other provisions of EU directives.

This European standard has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association and supports essential requirements of EU 97/23/EEC of the European
Parliament and the Council of 29 May 1997 on the approximation of the laws of the Member States concerning
pressure equipment.

WARNING Other requirements and other EU Directives may be applicable to the product(s) falling within
the scope of this standard.

The following clauses of this standard as detailed in Table ZA.1, are likely to support requirements of the Directive
97/23/EEC.

Compliance with these clauses of this standard provides one with means of conforming with the specific essential
requirements of the Directive concerned and associated EFTA regulations.

Table ZA.1 - Correspondence between this European Standard and Directive 97/23/EEC

Clauses/sub-clauses of this Essential requirements of Qualifying remarks/notes


European Standard Directive 97/23/EEC
All Annex I § 3.1.3 Non-destructive tests

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