Final Class Notes RCC Floors
Final Class Notes RCC Floors
Introduction: Reinforced concrete floor system in the RCC building influences almost all the major
design and planning issues like cost, speed of construction , optimization of space usage, ease to
accommodate services, etc. The overall objectives in building design in relation to floor system and
there benefits along with possible means of achieving the objectives, in the building project are listed
below.
1. Flat Plate
2. Flat Slab
3. Ribbed Slab
4. Waffle Slab
5. Band beam & Slab
6. Pre-stressed Slab
Flat Slab:
A flat slab is a one-way or two-way system with thickenings in the slab at the columns and load bearing
walls called 'drop panels’. Drop panels act as T-beams over the supports. They increase the shear
capacity and the stiffness of the floor system under vertical loads, thus increasing the economical span
range. This form of construction has become less popular in recent years because of the limit on
economical spans of about 9.5 m for reinforced slabs and about 12 m for pre-stressed slabs. Reinforced
flat slabs may need to be sensibly pre-cambered (not overdone) to control deflection. The plan
dimensions of the drop panels are a minimum of 1/3 of the span in the direction under consideration,
usually rounded to the nearest 100 mm. The overall depth of the drop panel is typically taken as 1.75 to
2 times the depth of the slab, again rounded to suit timber sizes or the nearest 25 mm. The principal
features of a flat slab floor are a flat soffit, simple formwork and easy construction. The economical span
'L' of a reinforced concrete flat slab is approximately D x 28 for simply supported, D x 32 for an end span
and D x 36 for an interior span. Pre-stressing the slab increases the economical span to D x 35, D x 40
and D x 45 respectively, where D is the depth of the slab excluding the drop panel.
FLAT SLAB
1 REINFORCED
2 PRESTRESSED
Advantages:
Simple formwork
No beams—simplifying under-floor services outside the drops
Minimum structural depth
Usually does not require shear reinforcement at the columns.
Disadvantages:
Medium spans
Generally not suitable for supporting brittle(masonry) partitions
For reinforced flat slabs, deflection at the middle strip may be critical.
Flat Plate:
A flat plate is a one- or two-way system usually supported directly on columns or load bearing walls. It is
one of the most common forms of construction of floors in buildings. The principal feature of the flat
plate floor is a uniform or near-uniform thickness with a flat soffit which requires only simple formwork
and is easy to construct. The floor allows great flexibility for locating horizontal services above a
suspended ceiling or in a bulkhead. The economical span of a flat plate for low to medium loads is
usually limited by the need to control long- term deflection and may need to be sensibly pre-cambered
(not overdone) or pre-stressed. An economical span for a reinforced flat plate is of the order of 6 to 8 m
and for pre-stressed flat plates is in the range of 8 to 12 m. The span 'L' of a reinforced concrete flat-
plate is approximately D x 28 for simply supported, D x 30 for an end span of a continuous system, to D x
32 for internal continuous spans. The economical span of a flat plate can be extended by pre-stressing to
approximately D x 30, D x 37 and D x 40 respectively, where D is the depth of slab.
Advantages:
Simple formwork and suitable for direct fix or sprayed ceiling
Disadvantages:
Medium spans
RIBBED SLAB
They are either one-way spanning systems known as ribbed slab or a two-way ribbed system known as a
waffle slab. A rib thickness of greater than 125 mm is usually required to accommodate tensile and
shear reinforcement. Ribbed slabs are suitable for medium to heavy loads, can span reasonable
distances, are very stiff and particularly suitable where the soffit is exposed. Slab depths typically vary
from 75 to 125 mm and rib widths from 125 to 200 mm. Rib spacing of 600 to1500 mm can be used. The
overall depth of the floor typically varies from 300 to 600 mm with overall spans of up to 15 m if
reinforced, longer if post-tensioned. The use of ribs to the soffit of the slab reduces the quantity of
concrete and reinforcement and also the weight of the floor. The saving of materials will be offset by the
complication in formwork and placing of reinforcement. However, formwork complication is minimised
by use of standard, modular, reusable formwork, usually made from polypropylene or fibreglass and
with tapered sides to allow stripping. For ribs at 1200-mm centres (to suit standard forms) the
economical reinforced concrete floor span 'L' is approximately D x 15 for a single span and D x 22 for a
multi-span, where D is the overall floor depth. The one-way ribs are typically designed as T-beams, often
spanning in the long direction. A solid drop panel is required at the columns and loadbearing walls for
shear and moment resistance.
Advantages:
Savings on weight and materials
Long spans
Attractive soffit appearance if exposed
Economical when reusable formwork pans used
Vertical penetrations between ribs are easy.
Disadvantages:
Depth of slab between the ribs may control the fire rating
Requires special or proprietary formwork
Greater floor-to-floor height
Large vertical penetrations are more difficult to handle.
Waffle slab
Ribbed Slab
Band Beam: This system consists of a series of parallel, wide, shallow beams (known as band
beams or thickened slab bands) with the floor slab spanning transversely between the bands. The floor
slab is designed as a continuous slab, with the shallow band beams carrying all loads from the slab. Band
beams or thickened slab bands are a two-way slab system. Band beams are commonly used for longer
span structures often with the bands post-tensioned and the slabs reinforced. Sometimes, composite
concrete/metal decking is used for the slabs, provided the slab spans are not too large. The band beam
has a relatively wide, shallow cross section which reduces the overall depth of floor while permitting
longer spans similar to the traditional concrete beam. The concrete section simplifies both the formwork
and services which can pass under the beams.
Advantages:
Relatively simple formwork
Shallow beams to allow services to run under the floor
Minimum structural depth and reduced floor-to floor height
Long spans
Good cost/time solution
Allows the use of flying forms.
Disadvantages:
Long-term deflection may be controlling factor and post-tensioning may be required
May need service penetrations through beams which are difficult to handle.
In a single-span floor, the spacing of the band beams may coincide with the columns, or the bands may
be more closely spaced to reduce the thickness of the slab spanning between walls or beams. For single
span reinforced concrete floors the economical span 'L' of the band beam is D x 20 to D x 22 depending
on the width and spacing of the band beam, where D is the depth of the slab plus band beam.
Pre-stressing the band beam gives economical band-beam spans in the range of D x 24 to D x 28. In a
multi-span floor, the spacing of the band beams is fixed by the transverse spacing of the columns. For
initial sizing of the slab, the span-to-depth ratios from Section 6.3 can be used. For internal spans the
slab thickness is based on the clear span between band beams, and for an external bay is from the edge
of band to the column line of the external band. The depth of the band is typically 1.5 to 2 times the
depth of the slab and the minimum economical span for a band beam is about 7–8 m. In multiple spans
using reinforced concrete, the economical slab of the band beam 'L' is approximately D x 22 for 1200-
mm-wide band beams and D x 26 for a 2400-mm-wide beams at 8400-mm centres. Pre-stressing
increases the economical span 'L' to D x 24 to D x 28 for similar beam widths. D is the depth of slab plus
band beam in each case. The maximum span for reinforced concrete bands should not normally exceed
12 m. Above this span, bands should be pre-stressed. The slab band width should be between band-
spacing/3 to band-spacing/4 and, where possible, should be based on a module of a standard sheet of
ply of 2.4 m x 1.2 m. Vertical sides should be used if possible to simplify formwork. Sloping sides are
sometimes used where bands are exposed to view or where the effective span of the slab needs to be
reduced.
SINGLE SPAN BAND BEAM
MULTI SPAN BAND BEAM
Prestressed and post-tensioned RCC Slabs:
Reinforcement is Passive. It crosses the crack but does not prevent it.
How to not allow the concrete below neutral zone to go in tensile stress beyond the tensile strength of
concrete which leads to excessive deflection and cracking?
Compressive stress can be introduced before or after the concrete member is cast and are termed pre-
tensioning and post-tensioning respectively.
Definition of Pre-stress:
Pre-stress is defined as a method of applying pre-compression to control the stresses resulting due to
external loads below the neutral axis of the beam tension developed due to external load which is more
than the permissible limits of the plain concrete. The pre-compression applied (may be axial or
eccentric) will induce the compressive stress below the neutral axis or as a whole of the beam c/s.
Resulting either no tension or compression.
Pre-stressed concrete is basically concrete in which internal stresses of a suitable magnitude and
distribution are introduced so that the stresses resulting from the external loads are counteracted to a
desired degree.
Pre-stress concrete requires concrete, which has a high compressive strength reasonably rapid
hardening with comparatively higher tensile strength than ordinary concrete. Higher the grade of
concrete higher the bond strength which is vital in pre-tensioned concrete, Also higher bearing strength
which is vital in post-tensioned concrete. Further creep & shrinkage losses are minimum with high-grade
concrete.
Generally minimum M30 grade concrete is used for post-tensioned & M40 grade concrete is used for
pre-tensioned members. 20 mm cover is required for pre-tensioned members.
The prestressing of concrete has several advantages as compared to traditional reinforced concrete (RC)
without prestressing. A fully prestressed concrete member is usually subjected to compression during
service life. This rectifies several deficiencies of concrete.
The following text broadly mentions the advantages of a prestressed concrete member with an
equivalent RC member. For each effect, the benefits are listed.
Section remains un-cracked under service loads
Reduction of steel corrosion
Increase in durability.
Full section is utilized
Higher moment of inertia (higher stiffness)
Less deformations (improved serviceability).
Indian IIncrease in shear capacity.
Suitable for use in pressure vessels, liquid retaining structures.
Improved performance (resilience) under dynamic and fatigue loading.
1. The use of high strength concrete and steel in prestressed members results in lighter and slender
members than is possible with RC members.
2. In fully prestressed members the member is free from tensile stresses under working loads, thus
whole of the section is effective.
4. Prestressed concrete member posses better resistance to shear forces due to effect of
compressive stresses presence or eccentric cable profile.
5. Use of high strength concrete and freedom from cracks, contribute to improve durability under
aggressive environmental conditions.
6. Long span structures are possible so that saving in weight is significant & thus it will be economic.
9. Prestressed concrete structure deflects appreciably before ultimate failure, thus giving ample
warning before collapse.
10. Fatigue strength is better due to small variations in prestressing steel, recommended to
dynamically loaded structures.
Prestressing of concrete can be classified in several ways. The following classifications are discussed.
1. Source of prestressing force
This classification is based on the method by which the prestressing force is generated. There are four
sources of prestressing force: Mechanical, hydraulic, and electrical. Hydraulic Prestressing
This is the simplest type of prestressing, producing large prestressing forces. The hydraulic jack used for
the tensioning of tendons, comprises of calibrated pressure gauges which directly indicate the
magnitude of force developed during the tensioning. Mostly used for post tensioning in buildings.
a) Mechanical Prestressing
In this type of prestressing, the devices includes weights with or without lever transmission, geared
transmission in conjunction with pulley blocks, screw jacks with or without gear drives and wire-winding
machines. This type of prestressing is adopted for mass scale production.
b) Electrical Prestressing
In this type of prestressing, the steel wires are electrically heated and anchored before placing concrete
in the moulds. This type of prestressing is also known as thermo-electric prestressing.
3. Pre-tensioning or post-tensioning
This is the most important classification and is based on the sequence of casting the concrete and
applying tension to the tendons.
a) Pre-tensioning: In which the tendons are tensioned before the concrete is placed, tendons are
temporarily anchored and tensioned and the prestress is transferred to the concrete after it is
hardened. The pre-compression is transmitted from steel to concrete through bond over the
transmission length .
.
Post-tensioning: In which the tendon is tensioned after concrete has hardened. Tendons are placed in
sheathing at suitable places in the member before casting and later after hardening of concrete. The
pre-compression is transmitted from steel to concrete by the anchorage device (at the end blocks).
a) Full Prestressing
When the level of prestressing is such that no tensile stress is allowed in concrete under service loads, it
is called Full Prestressing.
b) Limited Prestressing
When the level of prestressing is such that the tensile stress under service loads is within the cracking
stress of concrete, it is called Limited Prestressing.
c) Partial Prestressing
When the level of prestressing is such that under tensile stresses due to service loads, the crack
width is within the allowable limit, it is called Partial Prestressing
Method of Pre-stressing: The most widely used method for prestressing of structural concrete elements
is longitudinal tensioning of steel by different tensioning devices.
Unbonded tendons: Use grease or bituminous material instead of grout, or put outside the RC section.
This technique is widely used in slab systems of residential and parking structures with several bays(up
to 10 bays), because of its efficiency an economy.
Post-tensioning is primarily an in situ operation - used in large projects such as continuous long span
slabs of buildings or bridges etc.
In post-tensioning we use a small number of large tendons as opposed to a large number of individual
strands in pretensioning.
Reasons for this are:
1. In pretensioning we rely on bond between concrete and steel, and thus we wish to
maximize bond surface, whereas in post-tensioning where we rely on mechanical
anchorage at end of a tendon bond is not an issue.
2. Fewer larger tendons results in less labour, and thus less cost, in terms of the stressing
Operation.
In post-tensioned concrete, steel tendons are usually grouted after anchoring to prevent corrosion.
The prestressing steel is under a relatively high level of stress and is susceptible to stress corrosion.
Cement (or epoxy) grout > bonded member
Grease (or no grout) > unbonded member
Grout is pumped into duct under pressure to ensure that duct is completely filled with grout.
The behaviour of bonded and unbonded members is the same as long as concrete is not cracked -
once cracking occurs there is a distinct difference in behaviour.
1. In pre-stress concrete member steel plays active role. The stress in steel prevails whether external
load is there or not. But in R.C.C., steel plays a passive role. The stress in steel in R.C.C members
depends upon the external loads. i.e., no external load, no stress in steel.
2. In pre-stress concrete the stresses in steel is almost constant where as in R.C.C the stress in steel is
variable with the lever arm.
3. Pre-stress concrete has more shear resistance, where as shear resistance of R.C.C is less.
4. In pre-stress concrete members, deflections are less because the eccentric pre-stressing force will
induce couple which will cause upward deflections, where as in R.C.C., deflections are more.
5. In pre-stress concrete fatigue resistance is more compare to R.C.C. because in R.C.C. stress in steel is
external load dependent where as in P.S.C member it is load independent.
6. Pre-stress concrete is more durable as high grade of concrete is used which are more dense in
nature. R.C.C. is less durable.
7. In pre-stress concrete dimensions are less because external stresses are counterbalance by the
internal stress induced by pre-stress. Therefore reactions on column & footing are less as a whole the
quantity of concrete is reduced by 30% and steel reduced by about 60 to 70%. R.C.C. is uneconomical
for long span because in R.C.C. dimension of sections are large requiring more concrete & steel.
Moreover as self-weight increases more reactions acted on columns & footings, which requires
higher sizes.
Comparative Study: Pre-tension Vs Post-tensioned Member
1. In pre-tensioned pre-stress concrete, steel is 1. Concreting is done first then wires are
tensioned prior to that of concrete. It is released tensioned and anchored at ends. The stress
once the concrete is placed and hardened. The transfer is by end bearing not by bond.
stresses are transferred all along the wire by
means of bond.
2. Suitable for short span and precast products 2. Suitable for long span bridges.
like sleepers, electric poles on mass production.
3. In pre-tensioning the cables are basically 3. The post tensioning cables can be aligned in any
straight and horizontal. Placing them in curved or manner to suit the B.M.D due to external load
inclined position is difficult. However the wire’s system. Therefore it is more economical
can be kept with eccentrically. Since cables cannot particularly for long span bridges. The curved or
be aligned similar to B.M.D. structural advantages inclined cables can have vertical component at
are less compare to that of post-tensioned. ends. These components will reduce the design
shear force. Hence post-tensioned beams are
superior to pre-tensioned beams both from
flexural and shear resistances point.
4. Pre-stress losses are more compare to that of 4. Losses are less compare to pre-tensioned
post-tensioned concrete. concrete.