Republic of the Philippines
CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address:
[email protected] CHAINS
A design presented for the subject
ME 424 (Machine Design II)
Designed by:
BRIAN SHANE U. TEBIA
BSME-4A
ENGR. JAIRUS VINCENT PAUL C. SINSON
Course Facilitator
April, 2024
Accredited: Accrediting Agency of Chartered Colleges and Universities of the Philippines (AACCUP)
Member: Philippine Association of State Universities and Colleges (PASUC)
Agricultural Colleges Association of the Philippines (ACAP)
Republic of the Philippines
CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
LETTER OF TRANSMITTAL
April 17 , 2024
Engr. Jairus Vincent Paul C. Sinson, MEng, LPT, MAT, RMP, CPM
Course Facilitator
Capiz State University
College of Engineering, Architecture, and Technology Main Campus, Roxas City
Sir:
In compliance with the requirement of the subject ME-424 Machine Design II, this
Design of Chain is hereby presented.
May this design and its presentation meets the standard of your approval.
Very respectfully yours,
BRIAN SHANE U. TEBIA
BSME 4A
Accredited: Accrediting Agency of Chartered Colleges and Universities of the Philippines (AACCUP)
Member: Philippine Association of State Universities and Colleges (PASUC)
Agricultural Colleges Association of the Philippines (ACAP)
Republic of the Philippines
CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
APPROVAL SHEET
In partial fulfillment of the requirements of the subject Machine Design II, this Design
of Chain, submitted by BRIAN SHANE U. TEBIA, BSME 4A, students of this institution are
hereby accepted and approved.
Approved by:
ENGR. JAIRUS VINCENT PAUL C. SINSON, MEng. LPT, MAT, RMP, CPM
Course Facilitator
Date: ___________________
Accredited: Accrediting Agency of Chartered Colleges and Universities of the Philippines (AACCUP)
Member: Philippine Association of State Universities and Colleges (PASUC)
Agricultural Colleges Association of the Philippines (ACAP)
Republic of the Philippines
CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
INTRODUCTION
Chains are incredibly versatile and ubiquitous objects that have played a crucial role in
human civilization for centuries. At their most basic level, chains are a series of interconnected
metal links or rings that form a flexible, linear structure. While simple in design, chains have
found countless applications across various industries and aspects of daily life.
One of the primary uses of chains is in the realm of mechanics and machinery. Chains are
employed in countless mechanical systems, from bicycle chains that transfer power from the
pedals to the wheels, to heavy-duty chains used in construction equipment and industrial machin-
ery. Their strength, durability, and ability to transfer force make them invaluable components in
many mechanical operations.
Beyond their mechanical applications, chains have also served as essential tools in nu-
merous industries. In agriculture, chains are used to secure and lift heavy loads, such as bales of
hay or farm equipment. In maritime operations, chains anchor ships and support various nautical
equipment. Even in the fashion industry, chains have been incorporated into jewelry and acces-
sories, adding a touch of edginess or industrial chic to personal styles.
However, chains have also carried darker connotations throughout history. They have
been used as instruments of oppression and imprisonment, symbolizing captivity and the loss of
freedom. The weight and strength of chains have made them effective restraints, although their
usage in such contexts has been widely condemned as inhumane and oppressive.
Despite their complex history, chains remain indispensable tools in modern society, serv-
ing diverse purposes and embodying both functional and symbolic significance. From the deli-
Accredited: Accrediting Agency of Chartered Colleges and Universities of the Philippines (AACCUP)
Member: Philippine Association of State Universities and Colleges (PASUC)
Agricultural Colleges Association of the Philippines (ACAP)
Republic of the Philippines
CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
cate chains adorning jewelry to the massive chains used in heavy industries, these interconnected
links continue to play a vital role in our daily lives and technological advancements.
Accredited: Accrediting Agency of Chartered Colleges and Universities of the Philippines (AACCUP)
Member: Philippine Association of State Universities and Colleges (PASUC)
Agricultural Colleges Association of the Philippines (ACAP)
Republic of the Philippines
CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
ACKNOWLEDGEMENT
Without the help and encouragement of those who happened to volunteer some of their
time, advice, and expertise, it would not have been possible to meet this need. Their insightful
observations functioned as a compass, offering guidance and definition all along the way to
fulfilling this need. Their dedication to providing advice enhanced the procedure, transforming
obstacles into chances for development and education.
Recognizing the cooperative efforts of peers and colleagues is also important. Their
assistance whether in the form of group brainstorming sessions, helpful criticism, or practical
help was crucial to the project's successful completion. Their commitment created a culture of
cooperation and mutual success in a group setting. In addition, acknowledgement is given to
advisors and mentors whose guidance was crucial in forming the strategy and procedures used to
address this need. Their knowledge, support, and dedication to promoting both individual and
group development have made a lasting impression on the trip.
Finally, appreciation is given to friends and family whose unwavering support and
understanding made it possible to overcome obstacles and pursue this endeavor. Their support
and conviction in the significance of the current task have served as a source of resilience and
drive.
Accredited: Accrediting Agency of Chartered Colleges and Universities of the Philippines (AACCUP)
Member: Philippine Association of State Universities and Colleges (PASUC)
Agricultural Colleges Association of the Philippines (ACAP)
Republic of the Philippines
CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
TABLE OF CONTENTS
Chain
Page
Letter of Transmittal 2
Approval Sheet 3
Introduction 4
Acknowledgement 5
Statement of the Problem 7
Complete Sketch of Assembly 8
Design Computation 9
Specification of the Design 13
Bibliography 23
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Member: Philippine Association of State Universities and Colleges (PASUC)
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CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
STATEMENT OF THE PROBLEM
A 5/8-in. roller chain is used on a hoist to lift & 500-lb. load through 14 ft. in 24 sec. at constant
velocity. If the load on the chain is doubled during the speed-up period, compute the factor of
safety (a) based on the chain's ultimate strength, (b) based on its fatigue strength. (c) At the given
speed, what is the chain's rated capacity (N - 20 teeth) in hp? Compare with the power needed at
the constant speed. Does it look as though the drive will have a "long" life?
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CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
COMPLETE SKETCH OF THE ASSEMBLY (Not to Scale)
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CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
Given:
Required:
Accredited: Accrediting Agency of Chartered Colleges and Universities of the Philippines (AACCUP)
Member: Philippine Association of State Universities and Colleges (PASUC)
Agricultural Colleges Association of the Philippines (ACAP)
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CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
DESIGN COMPUTATION
Design basis and assumptions:
Table 17.8
5
P= in
8
F u=6100 lb
a) Solving for chain's ultimate strength, use:
Fu
F . S=
f
F = (500)(2)
F = 1000lb
6100
F . S= = 6.1
1000
b) Solving for fatigue strength, use:
Fu
F . S= (Fatigue)
4F
6100
Factor of Safety =
4 ( 1000 )
F.S = 1.5
c) Solving for speed, use
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[email protected]vm = (
14 ft 60 sec
24 sec 1 min )
v m=35 fpm
N s =20
5
P = ∈¿
8
Solving for hp. use:
Rated hp = 0.004 N 1.08
ts n
0.9 3−0.07 P
P ( link plate fatigue) ( Faire, DOME, pg. 466)
Where:
N ts =number of teeth of a smaller sprocket
n = rpm
P = chain pitch
Rated hp = 0.004(20¿1.08 ¿
Rated hp = 0.6 hp
Solving for v m , use :
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P N sn
v m= ( Faires , DOME , pg . 465)
12
5
( 20 ) n
8
v m=
12
v m=35 fpm
Solving for Hp needed at constant speed, use:
F vm
Hp = (Faires , DOME , pg . 466)
33,000
(500)(35)
Hp =
33,000
Hp = 0.53hp < 0.6 hp
Therefore safe for “long life.”
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Member: Philippine Association of State Universities and Colleges (PASUC)
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CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
website: www.capsu.edu.ph email address: [email protected]
CHARACTERISTIC OF MATERIALS
MATERIAL USED FOR CHAINS
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CAPIZ STATE UNIVERSITY
Fuentes Drive, Roxas City, Capiz, Philippines
Tel. No. (036) 6214-578 fax No. (036) 6214-578
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BIBLIOGRAPHY
FAIRES, V. M., “Design of Machine Elements” 4 th Ed. New York: The McMillan Company.,
1969.
Sild, S. (2024, January 26). Chain drives & types of chains. Fractory. https://fractory.com/chain-
drives/
The Editors of Encyclopaedia Britannica. (1998, July 20). Chain | Uses in industry,
manufacturing & logistics. Encyclopedia Britannica.
https://www.britannica.com/technology/chain-connecting-device
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