EN 61232-1995 - en Aluminium Clad Steel
EN 61232-1995 - en Aluminium Clad Steel
61232:1997
Incorporating
Amendment No. 1
Aluminium-clad steel
wires for electrical
purposes
ICS 29.060.10
Aluminium Federation
British Cable Makers Confederation
Electricity Association
International Wire and Machinery Association
Co-opted member
© BSI 07-2001
Contents
Page
Committees responsible Inside front cover
National foreword ii
Foreword 2
Text of EN 61232 3
© BSI 07-2001 i
BS EN 61232:1997
National foreword
This British Standard has been prepared by Technical Committee GEL/7 and is
the English language version of EN 61232:1995 Aluminium-clad steel wires for
electrical purposes, including amendment A11:2000, published by the European
Committee for Electrotechnical Standardization (CENELEC). It was derived by
CENELEC from IEC 61232:1993 published by the International Electrotechnical
Commission (IEC).
The CENELEC common modifications have been implemented at the appropriate
places in the text. The start and finish of each common modification is indicated
in the text by tags .. Where a common modification has been introduced by
amendment, the tags carry the number of the amendment. For example, the
common modifications introduced by CENELEC amendment A11 are indicated
by ..
Cross-references
The British Standards which implement international or European publications
referred to in this document may be found in the BSI Standards Catalogue under
the section entitled “International Standards Correspondence Index” or by using
the “Find” facility of the BSI Standards Electronic Catalogue.
A British Standard does not purport to include all the necessary provisions of a
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Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
the EN title page, pages 2 to 12, an inside back cover and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.
ii © BSI 07-2001
EUROPEAN STANDARD EN 61232
NORME EUROPÉENNE March 1995
ICS 29.060.10
Descriptors: Electric conductor, bare conductor, metallic wire, steel, aluminium covering, electrical property, mechanical property, test
English version
Fils d’acier revêtus d’aluminium pour usages Aluminium-ummantelte Stahldrähte für die
électriques Elektrotechnik
(inclut l’amendement A11:2000) (enthält Änderung A11:2000)
(CEI 61232:1993, modifiée) (IEC 61232:1993, modifiziert)
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Foreword Contents
The text of the International Standard Page
IEC 1232:1993, prepared by IEC TC 7, Bare Foreword 2
aluminium conductors, together with common
modifications prepared by the Technical Committee Introduction 2
CENELEC TC 7, was submitted to the formal vote 1 Scope 3
and was approved by CENELEC as EN 61232 2 Normative references 3
on 1994-12-06.
3 Definitions 3
The following dates were fixed: 4 Requirements 3
— latest date by which the 5 Sampling 4
EN has to be implemented 6 Test methods 5
at national level by
7 Packaging 6
publication of an identical
national standard or by 8 Acceptance and rejection 7
endorsement (dop) 1995-12-01 Annex A (informative) Ratio of aluminium and
— latest date by which the steel cross-sectional areas 9
national standards Annex B (informative) Elongation 10
conflicting with the EN
Annex ZA (normative) Other
have to be withdrawn (dow) 1995-12-01
international publications quoted in
For products which have complied with the relevant this standard with the references of the
national standard before 1995-12-01, as shown by relevant European publications 11
the manufacturer or by a certification body, this Annex ZB (informative) Endurance tensile
previous standard may continue to apply for stress 11
production until 2000-12-01.
Annex ZC (informative) A-deviations 12
Annexes designated “normative” are part of the Table 1 — Nominal density of wires 7
body of the standard. Annexes designated
“informative” are given for information only. In this Table 2 — Tolerances on diameter of wires 7
standard, Annex ZA is normative and Annex A and Table 3 — Minimum thickness of
Annex B are informative. Annex ZA has been added aluminium covering 7
by CENELEC. Table 4 — Initial settings for determining
stress at 1 % extension and total elongation
Foreword to amendment A11 at fracture 7
This amendment was prepared by the Technical Table 5 — Tensile and resistivity
Committee CENELEC TC7, Overhead electrical requirements of wires (before stranding) 8
conductors.
Table A.1 — Classification of
The text of the draft was submitted to the Unique aluminium-clad steel wires 9
Acceptance Procedure and was approved by
Table A.2 — Standard ratio of aluminium
CENELEC as amendment A11 to EN 61232:1995
and steel 9
on 2000-01-01.
Table A.3 — Conductivity 9
The following dates were fixed:
Table A.4 — Aluminium thickness 10
— latest date by which the Table A.5 — Physical constants 10
amendment has to be
implemented at national Introduction
level by publication of an Aluminium-clad steel wires have been used as all
identical national standard aluminium-clad steel stranded wires for overhead
or by endorsement (dop) 2001-05-01 ground wire purposes and as reinforcement of
— latest date by which the aluminium conductors for over-head line conductor
national standards purposes. In some cases, they are also used as phase
conflicting with the conductors. Since various national standards exist
amendment have to be in each country for the aluminium-clad steel wires,
withdrawn (dow) 2003-01-01 this International Standard establishes the
Annexes designated “normative” are part of the requirements for properties.
body of the standard. Annexes designated It should be noted that this standard has been
“informative” are given for information only. In this prepared after consideration of the existing
standard, Annex ZB and Annex ZC are informative. IEC 888.
2 © BSI 07-2001
EN 61232:1995
1 Scope
This International Standard applies to bare, hard-drawn, round, aluminium-clad steel wires of different
electrical and mechanical properties, in the diameter ranges shown in Table 5, for electrical purposes,
before stranding.
It is intended to cover applications, for reinforcement in aluminium conductors and for all aluminium-clad
steel stranded conductors.
It does not cover the wires for redrawing purposes.
2 Normative references
The following normative document contains provisions which, through reference in this text, constitute
provisions of this International Standard. At the time of publication, the edition indicated was valid. All
normative documents are subject to revision, and parties to agreements based on this International
Standard are encouraged to investigate the possibility of applying the most recent edition of the normative
document indicated below. Members of IEC and ISO maintain registers of currently valid International
Standards.
IEC 468:1974, Method of measurement of resistivity of metallic materials.
3 Definitions
For the purpose of this International Standard, the following definitions apply:
3.1
aluminium-clad steel wire
round wire consisting of a round steel core with a uniform and continuous aluminium covering
3.2
diameter
mean of two measurements at right angles taken at the same cross-section
3.3
class
aluminium-clad steel wires defined as “20SA”, “27SA”, “30SA” and “40SA”, corresponding to their
conductivity grades of 20,3 %, 27 %, 30 % and 40 % IACS1)
3.4
type
aluminium-clad steel wires of class 20SA are divided into two types, A and B, according to their tensile
strength characteristics
4 Requirements
4.1 Materials
4.1.1 The base metal shall be steel produced by the open-hearth, electric-furnace, or basic-oxygen process
and shall be of such composition that the finished clad wire shall have the properties and characteristics
given in this standard.
4.1.2 The aluminium used for covering shall have a minimum purity of 99,5 % and quality sufficient to
meet thickness and electrical resistance requirements of this standard.
4.2 Freedom from defects
The wires shall be smooth and free from all imperfections such as fissures, roughness, grooves, inclusions
or other defects which may endanger the performance of the product.
4.3 Density
For the purpose of calculating the nominal mass of the wires, the density of the aluminium-clad steel wire
shall be taken as shown in Table 1.
© BSI 07-2001 3
EN 61232:1995
4 © BSI 07-2001
EN 61232:1995
6 Test methods
6.1 Place of testing
All tests shall be made at the manufacturer’s plant unless mutually agreed between the manufacturer and
purchaser.
6.2 Tests
The following tests numbers 1 to 9 shall be made on each of the samples before stranding. When the wires
are to be used for products consisting of only aluminium-clad steel wires, it may be agreed between the
manufacturer and the purchaser not to carry out test 9:
1) appearance;
2) finish;
3) diameter;
4) tensile stress;
5) elongation;
6) torsion;
7) resistivity;
8) minimum aluminium thickness;
9) stress at 1 % extension.
6.3 Test method
6.3.1 Tensile test
The breaking load of the specimen shall be determined by means of a suitable tensile testing machine. The
load shall be applied gradually and the rate of separation of the jaws of the testing machine shall be not
less than 25 mm per minute and not greater than 100 mm per minute.
In calculating the tensile stress from the measured breaking load, the diameter of the finished wire before
stressing shall be used.
6.3.2 Elongation tests
The elongation tests may be made on the same samples in the same operation as the tensile test described
in 6.3.1.
a) Percentage elongation after fracture
The ultimate elongation measured under no load shall be determined on the specimen. The specimen shall
be straightened by hand and an original gauge length of 250 mm marked on the wire and loaded as
described in the tensile test. After the wire is broken the specimen ends shall be carefully placed together
and the distance between the gauge marks measured.
The elongation is the increase in gauge length expressed as a percentage of the original gauge length.
If the fracture occurs outside the gauge marks, or within 25 mm of either mark, and the required
elongation is not obtained, another test shall be made.
b) Percentage total elongation at fracture
The specimen shall be gripped in the jaws of a tensile testing machine. A load corresponding to the
appropriate tensile stress given in Table 4 shall be applied and an extensometer applied on a 250 mm
gauge length and adjusted to the appropriate initial setting given in Table 4.
A tensile load shall be applied as described in the tensile test and the reading at the time of fracture shall
be taken as the elongation of specimen.
If the fracture occurs outside the gauge marks, or within 25 mm of either mark, and the required
elongation is not obtained, another test shall be made.
© BSI 07-2001 5
EN 61232:1995
where
T is the temperature of measurement in °C;
RT is the resistance at T °C;
R20 is the resistance at 20 °C;
is the constant-mass temperature coefficient of resistance at 20 °C.
The resistivity at 20 °C shall then be calculated from the resistance at 20 °C, total cross-section of the wire
calculated from the measured wire diameter and the length of wire over which the resistance is measured.
6.3.6 Stress at 1 % extension
The specimen shall be gripped in the jaws of a tensile testing machine. A load corresponding to the
appropriate tensile stress given in Table 4 shall be applied and an extensometer applied on a 250 mm
gauge length and adjusted to the appropriate initial setting given in Table 4.
The load shall then be increased uniformly until the extensometer indicates an extension of 2,50 mm
in 250 mm.
At this point, the load shall be read, from which the value of the stress at 1 % extension shall be calculated
using the diameter of finished wire before stressing. The value obtained for the specimen shall be not less
than the appropriate value given in column 5 of Table 5. The specimen may subsequently be used for the
tensile test specified.
7 Packaging
7.1 Lengths and tolerance on length
Aluminium-clad steel wires shall be supplied with a length specified by the purchaser with a permitted
variation of +4 % .
0
Random lengths shorter or longer than this requirement are only acceptable if prior agreement between
the purchaser and manufacturer is made.
6 © BSI 07-2001
EN 61232:1995
© BSI 07-2001 7
EN 61232:1995
Table 5 — Tensile and resistivity requirements of wires (before stranding)
1 2 3 4 5 6
Class Type Nominal diameter Tensile Stress at 1 % Resistivity at 20 %
stress extension
Over Up to and Min. Min. Max.
including
mm mm MPa MPa n%.m
8 © BSI 07-2001
EN 61232:1995
Annex A (informative)
Ratio of aluminium and steel cross-sectional areas
A.1 Classification of aluminium-clad steel wires
Aluminium-clad steel wires are divided into four classes by their conductivity grade, corresponding to
standard aluminium covering, medium aluminium covering and thick aluminium covering respectively.
Table A.1 — Classification of aluminium-clad steel wires
Class Aluminium covering Conductivity
20SA Standard 20,3 % IACS
27SA Medium 27 % IACS
30SA Medium 30 % IACS
40SA Thick 40 % IACS
A.2 Standard ratio in cross-section
The standard ratio in cross-section of each aluminium-clad steel wire is as follows and is based on the total
cross-section of wires.
Table A.2 — Standard ratio of aluminium and steel
Class Aluminium ratio Steel ratio
20SA 25 % 75 %
27SA 37 % 63 %
30SA 43 % 57 %
40SA 62 % 38 %
A.3 Conductivity
The design of an aluminium-clad steel wire with a specified conductivity is based on 61 % IACS of
aluminium and 9 % IACS of steel.
For example, the conductivity of 30SA is dealt with as follows:
© BSI 07-2001 9
EN 61232:1995
10 © BSI 07-2001
EN 61232:1995
Annex ZA (normative)
Other international publications quoted in this standard with the references of
the relevant European publications
This European Standard incorporates by dated or undated reference provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply
to this European Standard only when incorporated in it by amendment or revision. For undated references
the latest edition of the publication referred to applies.
NOTE When the international publication has been modified by CENELEC common modifications, indicated by (mod), the relevant
EN/HD applies.
Annex ZB (informative)
Endurance tensile stress
In some countries, there is a requirement to calculate the endurance tensile stress of a stranded conductor.
The endurance tensile stress is defined as the maximum, constantly held tensile stress which can be
withstood for one year without fracture, as shown in column 4 of Table ZB.1.
© BSI 07-2001 11
EN 61232:1995
Annex ZC (informative)
A-deviations
A-deviation: National deviation due to regulations, the alteration of which is for the time being outside
the competence of the CEN/CENELEC member.
This European Standard does not fall under any Directive of the EC.
In the relevant CENELEC countries these A-deviations are valid instead of the provisions of the European
Standard until they have been removed.
Clause Deviation
Table ZB.1 Austria (Standard ÖVE-L11/1979, Clause 11, mandatory as per Austrian Electrotechnical
Decree “Elektrotechnikverordnung 1996, BGBI. No. 105 of March 7th, 1996”).
Overhead conductors have to be dimensioned according to the endurance tensile stress.
Thus, Table ZB.1 has to be considered as a normative part of the EN.
12 © BSI 07-2001
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BS EN
61232:1997
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