School Of Mechanical & Manufacturing Engineering
National University of Sciences and Technology
Manufacturing Processes Lab (Fall 2024)
Name: Talha Javed CMS: 416341
Batch: BE ME-14 Section: A
CNC MILLING AND LATHE MACHINE
OBJECTIVES:
▪ Learn the principles, workflows, and applications of CNC milling and lathe machines for precision
machining.
▪ Study the various modes of CNC milling machines, including manual, semi-automatic, and
automatic, and understand their applications.
▪ Explore different methods of providing G-code inputs, such as manual programming, file uploads,
and CAM software.
▪ Decode and understand machine codes like ML-300 and MV-1060 to identify specifications and
applications.
APPARATUS:
Page 1 of 5
Figure 1: CNC MILLING MACHINE (MV-1060)
Figure 2: CNC LATHE MACHINE (ML-300)
CNC MILLING MACHINE (MV-1060):
The CNC MV-1060 is a vertical machining center commonly used for high-precision milling operations
in manufacturing industries. It is characterized by its vertical spindle orientation and robust design,
making it suitable for various machining tasks such as drilling, tapping, and contour milling.
➢ Specifications:
Page 2 of 5
The "1060" in its designation typically refers to its X-axis travel, approximately 1,060 mm. The
machine is also equipped with proportional Y-axis and Z-axis travels, enabling a versatile work
envelope for machining a wide range of components.
➢ Capabilities:
The CNC MV-1060 is designed for high-speed, precision machining. It can handle complex operations
with consistent accuracy, making it a preferred choice for industries like automotive, aerospace, and
electronics.
➢ Control System
The machine is equipped with advanced CNC controllers, such as Fanuc or Siemens systems, which
allow for precise programming and efficient operation through G-code input.
➢ Applications
The MV-1060 is widely utilized for producing precision parts, molds, and dies, as well as components
for various industrial sectors. It is also capable of integrating with automation systems to enhance
production efficiency.
CNC LATHE MACHINE (ML-300):
The CNC ML-300 is a lathe machine designed for high-precision turning operations in manufacturing.
It features a horizontal spindle configuration and is optimized for machining cylindrical components
with accuracy and efficiency.
➢ Specifications
The "300" in its designation typically refers to the maximum turning diameter or swing, which is
approximately 300 mm. The machine is equipped with a robust chucking system and versatile tooling
options to accommodate a wide range of part geometries.
➢ Capabilities
The ML-300 is engineered for precision turning, threading, and boring operations. Its design supports
high-speed machining while maintaining tight tolerances, making it suitable for demanding industrial
applications.
Page 3 of 5
➢ Control System
This lathe is equipped with a CNC controller, such as Fanuc or Siemens, providing advanced
programming capabilities through G-code. The controller ensures reliable and efficient operation with
features for automation and process optimization.
➢ Applications
The CNC ML-300 is widely used for producing precision cylindrical components, such as shafts,
bushings, and fasteners. It is suitable for industries such as automotive, aerospace, and general
manufacturing, where consistent quality and efficiency are critical.
MODES IN CNC MACHINES
MANUAL DATA INPUT (MDI):
Manual Data Input (MDI) mode allows the operator to directly input G-code commands into the CNC
machine's control system without relying on pre-prepared programs. This mode is typically used for
simple, one-off operations or quick adjustments during machining processes.
Features:
➢ Operators can manually enter specific G-codes for immediate execution.
➢ Useful for simple tasks like positioning the tool, running test cuts, or performing single-step
operations.
➢ Provides flexibility for real-time corrections or modifications to machining operations.
Applications:
MDI mode is ideal for quick setups, minor adjustments, and testing machining parameters without the
need for creating or uploading a full program.
AUTOMATIC MODE IN CNC MACHINES:
Automatic mode enables the CNC machine to execute a complete machining process using a pre-
programmed G-code file. This mode is designed for efficiency, consistency, and automation of complex
operations.
Features:
➢ The machine follows the programmed sequence of operations without manual intervention.
Page 4 of 5
➢ Ensures high precision and repeatability for large-scale or complex machining tasks.
➢ Can be integrated with CAM software for advanced program generation.
Applications:
Automatic mode is widely used for mass production, intricate machining, and tasks requiring consistent
quality. It is the primary mode for industries focusing on high-volume manufacturing or intricate part
production.
CONCLUSION:
In this lab, we gained hands-on experience with the MV-1060 CNC milling machine and the ML-300
CNC lathe, observing their precision and versatility in performing various machining tasks. The
exploration of operational modes, such as MDI and Auto Mode, demonstrated how these systems
enhance flexibility and efficiency in machining processes. Through these activities, we developed a
deeper understanding of CNC programming and the integral role of these machines in modern
manufacturing workflows.
Page 5 of 5
