Minimum Shelf life:1year (In automotive products 3year) 最短保质期：1年（汽车产品3年）

Approve By: Verify By: Check By:

批准人： 验证方式： 检查方式：
SMT IPQC Process Audit Checklist SMT IPQC 流程审核清单

Project 项目 Model 模型 Line No. 行号 Date/Shift 日期/班次

Day Month Year Day/Night
审核时间（每3小时/次） Audit time (Per 3
先生。没有。 hour/Times)
过程/ Process Content Of Inspection 检查内容 Remark 评论
Sr. No.

生产场所是否清洁、整齐，有无异常；产线所有堆积品、良品、不良品是否均有状态标识及分区域放置，Are the production sites clean, neat

1 and abnormal? Are all the accumulations, good products and bad products in the production line
marked and placed in different areas?

物料/产品摆放是否正确,有无进行防尘保护等措施，有无堆叠、挤压等不规范放置（HW项目TP和LCD堆叠不超过两层，不可超出物料架边缘）；
Whether the material/product is placed correctly, whether there are dust-proof measures, whether
there are stacking, extrusion and other non-standard placement (HW project TP and LCD stacking no
2 more than two layers, not beyond the edge of the material rack);

站点 5'S / Site 5'S 现场的物料、治具、废弃物等需定量、定置、标识摆放，符合5S要求；Material, fixtures and waste on site need to be quantified,
3 fixed and marked, which meets 5S requirements.

螺钉机、压合治具、跌落箱内是否清洁、干净，不可有异物；Whether the screw machine, press fixture and drop box are clean
4 and clean or not, there should be no foreign body.

各工序堆机摆放是否按WIP要求；Whether the stacking placement in each station for WIP should be according to
5 SOP.

是否按防静电管理要求对工作台面、设备接地等进行点检；Whether to check the working table and equipment grounding

6 according to the requirements of anti-static management;

《》PQC确认合格，带LOGO物料使用数量记录填写是否正确；Whether there is a "Record Form for Uploading Material"

or not, whether the materials used are confirmed to be qualified by PQC, and whether the quantity
1 records for using LOGO materials are filled in correctly;

每一最小包装的物料P/N码、规格/型号、供应商是否与要求一致，实物来料状况是否符合要求；Whether the P/N codes,

specifications/models of each minimum package, suppliers are in accordance with the requirements,
2 and whether the physical incoming materials are in conformity with the requirements;

产线物料员有无按BOM核对物料，产品上无多用/漏用/错用物料；所有辅助型号有效期是否符合要求；This means that PCBA must pass the

inspection of the previous process, and whether there are any special requirements for PCBA to follow
3 up and differentiate production, and whether the software version is consistent with the requirements
of customers.

的主板有无上道工序的QC判定合格标识，是否为跟踪品，软件版本是否一致 ；Whether the input motherboard has QC

identification of the previous process, whether it is traceable or not, and whether the software version
4 is consistent;
材料 / Material

不同状态的物料有无区分投入，特采的物料有无按特采处理要求处理；The materials of different states are input differently or

not, and the materials of special mining are treated according to the requirements of special mining
5
treatment.

清尾生产，转线生产，转机型生产有无将非当前生产所使用的物料撤离现场；Whether or not the materials not used in current

production are evacuated from the site during tail clearing, line switching and machine switching.
6

物料上料时确认REELID标签上供应商信息是否正确，物料追溯系统是否使用正常。When the material is materialised, verify that

the supplier information on the REELID label is correct and that the material traceability system is in
7
use properly.

辅料名称、型号、规格是否与SOP要求一致；辅料标识是否符合要求（清洁剂应包括有效期和取用日期）Whether the name, model and

specification of accessories are in accordance with SOP requirements, and whether the marking of
8 accessories meets the requirements (detergent should include expiry date and usage date)

根据运行模型或项目是否有可用的SOP。 Whether there is SOP available according to running model or project.

1

SOP的内容是否是操作者可读或可理解的。 Whether there is content of SOP is readable or understandable by the

2 operator.

SOP 中是否提及了此类操作所需的所有工具和设备细节。
标准操作程序 /SOP 3 Whether there is all tool and equipment detais are mentioned in SOP which are neccessary for such
operation.

SOP中是否有提到关键参数 Whether there is critical parameters mentioned in SOP.

4

SOP 中是否有明确定义和突出显示的“该做的”和“不该做的”点。 Whether there is Do'S & Don't point clearly defined &
5 Highlight in SOP.

环境的 / 检查工作区域的湿度（40% 至 60%）相对湿度和温度（18°C 至 28°C）并保持记录。 Check weather the Humidity (40% to

1
Environmental 60%)RH & tepmerature(18°C to 28°C) maintain at working Area and maintain record.

新员工/转岗工/顶岗工/临时增设岗位的员工有无明显标识,有无岗前培训并填写《工位指导确认表》，操作是否符合要求；Whether the new

employee/transfer employee/temporary additional employee has obvious identification, whether there
1
is pre-job training and filling in the Work Position Guidance Confirmation Form, whether the
operation meets the requirements;

作业人员对WI内容是否熟悉，并按WI作业顺序及作业方法作业；Whether the operator is familiar with the WI content, and

2
作业人员Operation according to the WI operation sequence and method of operation;
personnel
关键岗位资源池是否更新，关键/特殊岗位员工是否有上岗证；Whether the key post resource pool is updated or not, and
3
whether the key/special post employees have job certificates;

是否按WI要求正确配戴好防静电手环&手套&指套?与产品接触部位无戴金属等易划伤机壳的物品；Are anti-static bracelets, gloves and

4 fingerprints properly worn according to WI requirements? No scratched shells such as metal are worn
in contact with products.

有无按工艺流程图进行工位排布,无漏工序；Do you arrange the work stations according to the process flow chart and
1
have no leakage process?

每一个岗位的操作指导书是否正确，指导书必须是最新版本，作业指导书内容是否全面、符合要求； Whether the SOP of each post is correct

2
or not, SOP must be the latest version, SOP content can not be missing, must meet the requirements;
 员工的作业方法是否与WI一致，已作业与未作业的产品可明显区分，作业员对作业标准是否完全掌握；Does the employee's work method
conform to the SOP requirements? The products that have been processed in each job post must be
3
strictly distinguished from those that are ready to be processed. Whether the operator has a complete
操作方法/ Operation
grasp of the operating standards;
Method

操作员有无轻拿轻放产品，每个产品作业完后是否有自检,并按要求执行互检内容；Every worker must handle the product lightly,

4
whether each product has its own inspection（SSI should be followed on production line).

随机抽取每个工位作业后的产品，检验该工位的作业内容是否正确、有效；Randomly select the products after each work station to

5
check whether the content of the work station is correct and effective.

员工必须佩戴腕带/手套/指套，不得佩戴任何金属物品，如戒指、手镯、手表等。 Employees must wear the wrist strap / gloves /

1 finger sets, and he/she should not wear any metallic items like ring, bracelet, watch etc.

每台计量器具必须经过校准并在有效期内。 Each measuring instruments must be calibrated and within the validity
2 period.
静电放电 / ESD
各种设备、夹具、机器、工作台必须良好接地（静电接地、电气接地） All kinds of equipment, fixtures, machines, tables must
3 well grounded (static grounding, electrical ground)

每台离子风机必须处于工作状态、经过校准且在有效期内。 Each ion fan must be in working,calibrated and within the

4 validity period.

屏蔽箱、电源、综测等仪器有无进行校准并贴有校准标签，是否在校准合格有效期内使用；Whether the shielding box, power supply,

comprehensive measurement instruments are calibrated and labeled, and whether they are used within
1 the validity period of the calibration qualification;

是否良好接地（设备地线），有无进行维护及点检，有无相应记录；Whether it is good grounding (equipment ground), whether

2 to carry out maintenance and spot inspection, whether there is a corresponding record;
仪器设备/
Instrument and
equipment 离子风机、加湿器等设备是否开启，离子风机是否正对工作台面；Whether the ion blower, humidifier and other equipment are
3 on or off, and whether the ion blower is on the working table;

各项参数（仪器参数、电源电压、烙铁温度、电批力矩等）的设定、实际值是否符合要求，有无相应记录；The setting of parameters

(instrument parameters, power supply voltage, soldering iron temperature, batch moment, etc.) and
4 whether the actual values meet the requirements are recorded accordingly.

是否有按规定温度放置焊膏。 （2°C 至 10°C）. Whether there is solder paste placed according to specified
1 temperature. ( 2°C to 10°C)

焊膏打开或从冰箱中取出时是否有记录。 Whether there is record is maintained when solder paste open or take out
2 from refrigrator.

是否有符合工程要求的焊锡膏种类。 （如 SAC305、Alpha WS-809） Whether there is type of solder paste meet to

3 project requirement. (like- SAC305, Alpha WS-809)
焊膏管理 / Solder
paste
是否有使用焊膏的先进先出系统。 Whether there is FIFO system implemented to use solder paste.
Management 4

使用前搅拌是否适当。焊膏中不应存在气泡。 Whether there is mixing is proper before use. Air bubble should not be
5 present in solder paste.

是否按照gerber文件检查焊膏的创建. Whether there is check creation of solder paste as per gerber file.
6

钢网是否清洁干净。加工过程中是否使用无尘、无锈的钢网？ Whether there is stencil properly clean. Is it dust & rust free
1 stencil use in process.

根据线上运行模型是否有使用的模板。那里没有找到其他模型模板。 Whether there is stencil used according to running model on

2 line. no other model stencil found there.
钢网管理 /Stencil
Management 钢网孔径或张力是否合适，网孔是否破损。 Whether stencil aperature or tention is proper and mesh broken.
3

经常检查钢网是否正确清洁。并保存清洁记录。 Whether there check stencil is properly clean on frequently basis. And
4 record maintained of cleaning.

钢网是否清洁干净。加工过程中是否使用无尘、无锈的钢网？ Whether there is stencil properly clean. Is it dust & rust free
1 stencil use in process.

锡膏印刷机 /Solder 根据线上运行模型是否有使用的模板。那里没有找到其他模型模板。 Whether there is stencil used according to running model on
2 line. no other model stencil found there.
Paste Printer
锡膏型号是否正确，解冻时间是否符合规定？ Solder paste model is correct, the thawing time for compliance?
3

机架贴片机是否良好，对位标记是否正常且在有效期内 Rack placement machine is good, alignment mark OK and within

1 the validity period?

打码机上的物料、级别、方向、BOM、位置图MSL、MSD是否与物料级别表完全一致？条码需扫描，是否提交确认？是否错误，混合？ On coding
machine materials, level, direction, whether, BOM, location map MSL,MSD fully consistent with the
2 material level table? Bar code to be scanned, whether submitted to confirm? Whether wrong, blends?
元件放置 /
Component
Placement
贴片机上的程序名称与料位表的程序名称是否一致？ Program name on the patch machine name of the program is
3 consistent with the material level table?

中途拼接时、加油时是否需要提交各项检查？ When the half-way splice, when refuelling, whether required to submit
4 each check?

是否检查极性元件放置错误，元件放置是否正确。 Whether There is check regarding wrong polarity component

1 placement, Components are placed correctly or not.

AOI检测 / AOI 检查是否有由于焊点不良和某些布局问题而导致元件放置不准确。 Whether there is check components are not placed exactly
Inspection 2 due to poor solder joints and some layout issue.

3 预AOI报警不良，是否处理正确？ Pre- AOI alarm bad, whether processed correctly?

检查回流焊炉温区是否符合标准要求。 Whether check reflow oven temperture zones meet the standard
1 requirements.
检查是否有少焊、多焊现象，使元件接合良好。 Whether there is check for less solder, excess solder to joint components
回流焊炉 / Reflow 2 properly.
oven
元件是否有：正立、错贴、跑偏、短路、虚焊等不良倾向？ Have components: upright, wrong paste, deviation, a short-circuit
3
, Weld and other undesirable tendencies?
不良品有无明显标识、区分，有无按要求进行准确、真实记录。Whether the defective products are clearly marked and
1 distinguished, and whether they are recorded accurately and authentically according to the
requirements.

重大/主要不良有无及时反馈、处理，改善方案有无执行，有无改善效果；Whether major/major adverse effects are timely

不良品跟踪/ 2 feedback and treatment, whether the improvement plan is implemented or not, and whether there is
Tracking of improvement effect
defective
products
 defective
products 拿取工位不良品时有无对相应日常报表的不良进行勾选，不良品超过三台有无按时分析，不良品返修后有无按返修流程重新投入、检测、处理；When picking
up the defective products at the work station, whether to check the corresponding daily reports,
whether more than three defective products have been analyzed on time, whether the defective
3 products have been re-invested, tested and treated according to the repair process after repair;

修理位是否有SOP，且与当前维修机型相符，当工位只可有一个机型、一个颜色的机头、部件；If there is SOP in the repair station, and it

1 is consistent with the current maintenance model, when the work station can only have one model, one
color head and components;

良品与不良品有无按区域进行摆放，不良品不良现象、位置是否标识明确；拆解的部品名称、料号是否标识明确。Whether the good and bad

products are placed according to the area, whether the bad phenomena and location of the bad
返工材料处理/ Rework 2 products are clearly marked, and whether the name and material number of the dismantled parts are
Material clearly marked.
Handling
修理人员佩戴手腕带，离子风机是否开启，现场ESD敏感部件与高静电源是否保持30CM以上；Repairers wear wristbands, whether the
ion blower is turned on, whether the ESD sensitive parts and high static power supply are kept above
3
30CM on site;

修理记录是否完整和真实。Is the repair record complete and true?

4

记录是否及时、准确、真实填写，且无涂改现象，有无按要求审批；Whether the records are filled in timely, accurately and

1 truthfully without any alteration, and whether they have been examined and approved as required
点检及质量记录Point
Inspection and
Quality Record 点检所记录的实际结果/实测值是否在正确规格范围内；Whether the actual results/measured values recorded by spot
2 inspection are within the correct specifications or not;

Feedback or Observation Record

责任人 效果确认Effect
Sr. No. 问 题 点 记 录Problem Point Record 改善措施Improvement measures
Person liable validation

Notes: 1. the problem was found to play "●" in the appropriate place, and the specific circumstances of entries in the "Problems dot recording" at; play no problem " ○ "; when the content
is not produced with or without" / "Means.
[Link] is generally a non-bulk adverse (such as a small tin, Short circuit, deviation, Weld, etc.), fill in the column processing results in improvement measures by the responsible
authorities, PQC Confirm the effect when the next inspection. The same as Problem three times in a row to confirm no improvement in effect, will be out bad projects or corrective
countermeasures table/Precautions Countermeasures report post responsible departments, inspection records in the table detailed report number.
 Minimum Shelf life:1year (In automotive products 3year) 最短保质期：1年（汽车产品3年）

Approve By: Verify By: Check By:

批准人： 验证方式： 检查方式：
IPQC Process Audit Checklist (Automatic Insertion) IPQC 流程审核清单（自动插入）

Project 项目 Model 模型 Line No. 行号 Date/Shift 日期/班次

Day Month Year Day/Night
审核时间（每3小时/次） Audit time (Per 3
先生。没有。 hour/Times)
过程/ Process Content Of Inspection 检查内容 Remark 评论
Sr. No.

生产场所是否清洁、整齐，有无异常；产线所有堆积品、良品、不良品是否均有状态标识及分区域放置，Are the production sites clean, neat

1 and abnormal? Are all the accumulations, good products and bad products in the production line
marked and placed in different areas?

物料/产品摆放是否正确,有无进行防尘保护等措施，有无堆叠、挤压等不规范放置（HW项目TP和LCD堆叠不超过两层，不可超出物料架边缘）；
Whether the material/product is placed correctly, whether there are dust-proof measures, whether
there are stacking, extrusion and other non-standard placement (HW project TP and LCD stacking no
2 more than two layers, not beyond the edge of the material rack);

站点 5'S / Site 5'S 现场的物料、治具、废弃物等需定量、定置、标识摆放，符合5S要求；Material, fixtures and waste on site need to be quantified,
3 fixed and marked, which meets 5S requirements.

螺钉机、压合治具、跌落箱内是否清洁、干净，不可有异物；Whether the screw machine, press fixture and drop box are clean
4 and clean or not, there should be no foreign body.

各工序堆机摆放是否按WIP要求；Whether the stacking placement in each station for WIP should be according to
5 SOP.

是否按防静电管理要求对工作台面、设备接地等进行点检；Whether to check the working table and equipment grounding

6 according to the requirements of anti-static management;

《》PQC确认合格，带LOGO物料使用数量记录填写是否正确；Whether there is a "Record Form for Uploading Material"

or not, whether the materials used are confirmed to be qualified by PQC, and whether the quantity
1 records for using LOGO materials are filled in correctly;

每一最小包装的物料P/N码、规格/型号、供应商是否与要求一致，实物来料状况是否符合要求；Whether the P/N codes,

specifications/models of each minimum package, suppliers are in accordance with the requirements,
2 and whether the physical incoming materials are in conformity with the requirements;

产线物料员有无按BOM核对物料，产品上无多用/漏用/错用物料；所有辅助型号有效期是否符合要求；This means that PCBA must pass the

inspection of the previous process, and whether there are any special requirements for PCBA to follow
3 up and differentiate production, and whether the software version is consistent with the requirements
of customers.

的主板有无上道工序的QC判定合格标识，是否为跟踪品，软件版本是否一致 ；Whether the input motherboard has QC

identification of the previous process, whether it is traceable or not, and whether the software version
4 is consistent;
材料 / Material

不同状态的物料有无区分投入，特采的物料有无按特采处理要求处理；The materials of different states are input differently or

not, and the materials of special mining are treated according to the requirements of special mining
5
treatment.

清尾生产，转线生产，转机型生产有无将非当前生产所使用的物料撤离现场；Whether or not the materials not used in current

production are evacuated from the site during tail clearing, line switching and machine switching.
6

物料上料时确认REELID标签上供应商信息是否正确，物料追溯系统是否使用正常。When the material is materialised, verify that

the supplier information on the REELID label is correct and that the material traceability system is in
7
use properly.

辅料名称、型号、规格是否与SOP要求一致；辅料标识是否符合要求（清洁剂应包括有效期和取用日期）Whether the name, model and

specification of accessories are in accordance with SOP requirements, and whether the marking of
8 accessories meets the requirements (detergent should include expiry date and usage date)

根据运行模型或项目是否有可用的SOP。 Whether there is SOP available according to running model or project.

1

SOP的内容是否是操作者可读或可理解的。 Whether there is content of SOP is readable or understandable by the

2 operator.

SOP 中是否提及了此类操作所需的所有工具和设备细节。
标准操作程序 /SOP 3 Whether there is all tool and equipment detais are mentioned in SOP which are neccessary for such
operation.

SOP中是否有提到关键参数 Whether there is critical parameters mentioned in SOP.

4

SOP 中是否有明确定义和突出显示的“该做的”和“不该做的”点。 Whether there is Do'S & Don't point clearly defined &
5 Highlight in SOP.

环境的 / 检查工作区域的湿度（40% 至 60%）相对湿度和温度（18°C 至 28°C）并保持记录。 Check weather the Humidity (40% to

1
Environmental 60%)RH & tepmerature(18°C to 28°C) maintain at working Area and maintain record.

新员工/转岗工/顶岗工/临时增设岗位的员工有无明显标识,有无岗前培训并填写《工位指导确认表》，操作是否符合要求；Whether the new

employee/transfer employee/temporary additional employee has obvious identification, whether there
1
is pre-job training and filling in the Work Position Guidance Confirmation Form, whether the
operation meets the requirements;

作业人员对WI内容是否熟悉，并按WI作业顺序及作业方法作业；Whether the operator is familiar with the WI content, and

2
作业人员Operation according to the WI operation sequence and method of operation;
personnel
关键岗位资源池是否更新，关键/特殊岗位员工是否有上岗证；Whether the key post resource pool is updated or not, and
3
whether the key/special post employees have job certificates;

是否按WI要求正确配戴好防静电手环&手套&指套?与产品接触部位无戴金属等易划伤机壳的物品；Are anti-static bracelets, gloves and

4 fingerprints properly worn according to WI requirements? No scratched shells such as metal are worn
in contact with products.

有无按工艺流程图进行工位排布,无漏工序；Do you arrange the work stations according to the process flow chart and
1
have no leakage process?

每一个岗位的操作指导书是否正确，指导书必须是最新版本，作业指导书内容是否全面、符合要求； Whether the SOP of each post is correct

2
or not, SOP must be the latest version, SOP content can not be missing, must meet the requirements;

员工的作业方法是否与WI一致，已作业与未作业的产品可明显区分，作业员对作业标准是否完全掌握；Does the employee's work method

conform to the SOP requirements? The products that have been processed in each job post must be
3
strictly distinguished from those that are ready to be processed. Whether the operator has a complete
操作方法/ Operation
grasp of the operating standards;
Method
 操作员有无轻拿轻放产品，每个产品作业完后是否有自检,并按要求执行互检内容；Every worker must handle the product lightly,
4
whether each product has its own inspection（SSI should be followed on production line).

随机抽取每个工位作业后的产品，检验该工位的作业内容是否正确、有效；Randomly select the products after each work station to

5
check whether the content of the work station is correct and effective.

员工必须佩戴腕带/手套/指套，不得佩戴任何金属物品，如戒指、手镯、手表等。 Employees must wear the wrist strap / gloves /

1 finger sets, and he/she should not wear any metallic items like ring, bracelet, watch etc.

每台计量器具必须经过校准并在有效期内。 Each measuring instruments must be calibrated and within the validity
2 period.
静电放电 / ESD
各种设备、夹具、机器、工作台必须良好接地（静电接地、电气接地） All kinds of equipment, fixtures, machines, tables must
3 well grounded (static grounding, electrical ground)

每台离子风机必须处于工作状态、经过校准且在有效期内。 Each ion fan must be in working,calibrated and within the

4 validity period.

屏蔽箱、电源、综测等仪器有无进行校准并贴有校准标签，是否在校准合格有效期内使用；Whether the shielding box, power supply,

comprehensive measurement instruments are calibrated and labeled, and whether they are used within
1 the validity period of the calibration qualification;

是否良好接地（设备地线），有无进行维护及点检，有无相应记录；Whether it is good grounding (equipment ground), whether

2 to carry out maintenance and spot inspection, whether there is a corresponding record;
仪器设备/
Instrument and
equipment 离子风机、加湿器等设备是否开启，离子风机是否正对工作台面；Whether the ion blower, humidifier and other equipment are
3 on or off, and whether the ion blower is on the working table;

各项参数（仪器参数、电源电压、烙铁温度、电批力矩等）的设定、实际值是否符合要求，有无相应记录；The setting of parameters

(instrument parameters, power supply voltage, soldering iron temperature, batch moment, etc.) and
4 whether the actual values meet the requirements are recorded accordingly.

机架贴片机是否良好，对位标记是否正常且在有效期内 Rack placement machine is good, alignment mark OK and within

1 the validity period?

打码机上的物料、级别、方向、BOM、位置图MSL、MSD是否与物料级别表完全一致？条码需扫描，是否提交确认？是否错误，混合？ On coding
machine materials, level, direction, whether, BOM, location map MSL,MSD fully consistent with the
2 material level table? Bar code to be scanned, whether submitted to confirm? Whether wrong, blends?
元件放置 /
Component
Placement
贴片机上的程序名称与料位表的程序名称是否一致？ Program name on the patch machine name of the program is
3 consistent with the material level table?

中途拼接时、加油时是否需要提交各项检查？ When the half-way splice, when refuelling, whether required to submit
4 each check?

不良品有无明显标识、区分，有无按要求进行准确、真实记录。Whether the defective products are clearly marked and

1 distinguished, and whether they are recorded accurately and authentically according to the
requirements.

重大/主要不良有无及时反馈、处理，改善方案有无执行，有无改善效果；Whether major/major adverse effects are timely

不良品跟踪/ 2 feedback and treatment, whether the improvement plan is implemented or not, and whether there is
Tracking of improvement effect
defective
products 拿取工位不良品时有无对相应日常报表的不良进行勾选，不良品超过三台有无按时分析，不良品返修后有无按返修流程重新投入、检测、处理；When picking
up the defective products at the work station, whether to check the corresponding daily reports,
whether more than three defective products have been analyzed on time, whether the defective
3 products have been re-invested, tested and treated according to the repair process after repair;

修理位是否有SOP，且与当前维修机型相符，当工位只可有一个机型、一个颜色的机头、部件；If there is SOP in the repair station, and it

1 is consistent with the current maintenance model, when the work station can only have one model, one
color head and components;

良品与不良品有无按区域进行摆放，不良品不良现象、位置是否标识明确；拆解的部品名称、料号是否标识明确。Whether the good and bad

products are placed according to the area, whether the bad phenomena and location of the bad
返工材料处理/ Rework 2 products are clearly marked, and whether the name and material number of the dismantled parts are
Material clearly marked.
Handling
修理人员佩戴手腕带，离子风机是否开启，现场ESD敏感部件与高静电源是否保持30CM以上；Repairers wear wristbands, whether the
ion blower is turned on, whether the ESD sensitive parts and high static power supply are kept above
3
30CM on site;

修理记录是否完整和真实。Is the repair record complete and true?

4

记录是否及时、准确、真实填写，且无涂改现象，有无按要求审批；Whether the records are filled in timely, accurately and

1 truthfully without any alteration, and whether they have been examined and approved as required
点检及质量记录Point
Inspection and
Quality Record 点检所记录的实际结果/实测值是否在正确规格范围内；Whether the actual results/measured values recorded by spot
2 inspection are within the correct specifications or not;

Feedback or Observation Record

责任人 效果确认Effect
Sr. No. 问 题 点 记 录Problem Point Record 改善措施Improvement measures
Person liable validation

Notes: 1. the problem was found to play "●" in the appropriate place, and the specific circumstances of entries in the "Problems dot recording" at; play no problem " ○ "; when the content
is not produced with or without" / "Means.
[Link] is generally a non-bulk adverse (such as a small tin, Short circuit, deviation, Weld, etc.), fill in the column processing results in improvement measures by the responsible
authorities, PQC Confirm the effect when the next inspection. The same as Problem three times in a row to confirm no improvement in effect, will be out bad projects or corrective
countermeasures table/Precautions Countermeasures report post responsible departments, inspection records in the table detailed report number.
 Minimum Shelf life:1year (In automotive products 3year) 最短保质期：1年（汽车产品3年）

Approve By: Verify By: Check By:

批准人： 验证方式： 检查方式：
IPQC Process Audit Checklist (Automatic Insertion) IPQC 流程审核清单（自动插入）

Project 项目 Model 模型 Line No. 行号 Date/Shift 日期/班次

Day Month Year Day/Night
审核时间（每3小时/次） Audit time (Per 3
先生。没有。 hour/Times)
过程/ Process Content Of Inspection 检查内容 Remark 评论
Sr. No.

生产场所是否清洁、整齐，有无异常；产线所有堆积品、良品、不良品是否均有状态标识及分区域放置，Are the production sites clean, neat

1 and abnormal? Are all the accumulations, good products and bad products in the production line
marked and placed in different areas?

物料/产品摆放是否正确,有无进行防尘保护等措施，有无堆叠、挤压等不规范放置（HW项目TP和LCD堆叠不超过两层，不可超出物料架边缘）；
Whether the material/product is placed correctly, whether there are dust-proof measures, whether
there are stacking, extrusion and other non-standard placement (HW project TP and LCD stacking no
2 more than two layers, not beyond the edge of the material rack);

站点 5'S / Site 5'S 现场的物料、治具、废弃物等需定量、定置、标识摆放，符合5S要求；Material, fixtures and waste on site need to be quantified,
3 fixed and marked, which meets 5S requirements.

螺钉机、压合治具、跌落箱内是否清洁、干净，不可有异物；Whether the screw machine, press fixture and drop box are clean
4 and clean or not, there should be no foreign body.

各工序堆机摆放是否按WIP要求；Whether the stacking placement in each station for WIP should be according to
5 SOP.

是否按防静电管理要求对工作台面、设备接地等进行点检；Whether to check the working table and equipment grounding

6 according to the requirements of anti-static management;

《》PQC确认合格，带LOGO物料使用数量记录填写是否正确；Whether there is a "Record Form for Uploading Material"

or not, whether the materials used are confirmed to be qualified by PQC, and whether the quantity
1 records for using LOGO materials are filled in correctly;

每一最小包装的物料P/N码、规格/型号、供应商是否与要求一致，实物来料状况是否符合要求；Whether the P/N codes,

specifications/models of each minimum package, suppliers are in accordance with the requirements,
2 and whether the physical incoming materials are in conformity with the requirements;

产线物料员有无按BOM核对物料，产品上无多用/漏用/错用物料；所有辅助型号有效期是否符合要求；This means that PCBA must pass the

inspection of the previous process, and whether there are any special requirements for PCBA to follow
3 up and differentiate production, and whether the software version is consistent with the requirements
of customers.

的主板有无上道工序的QC判定合格标识，是否为跟踪品，软件版本是否一致 ；Whether the input motherboard has QC

identification of the previous process, whether it is traceable or not, and whether the software version
4 is consistent;
材料 / Material

不同状态的物料有无区分投入，特采的物料有无按特采处理要求处理；The materials of different states are input differently or

not, and the materials of special mining are treated according to the requirements of special mining
5
treatment.

清尾生产，转线生产，转机型生产有无将非当前生产所使用的物料撤离现场；Whether or not the materials not used in current

production are evacuated from the site during tail clearing, line switching and machine switching.
6

物料上料时确认REELID标签上供应商信息是否正确，物料追溯系统是否使用正常。When the material is materialised, verify that

the supplier information on the REELID label is correct and that the material traceability system is in
7
use properly.

辅料名称、型号、规格是否与SOP要求一致；辅料标识是否符合要求（清洁剂应包括有效期和取用日期）Whether the name, model and

specification of accessories are in accordance with SOP requirements, and whether the marking of
8 accessories meets the requirements (detergent should include expiry date and usage date)

根据运行模型或项目是否有可用的SOP。 Whether there is SOP available according to running model or project.

1

SOP的内容是否是操作者可读或可理解的。 Whether there is content of SOP is readable or understandable by the

2 operator.

SOP 中是否提及了此类操作所需的所有工具和设备细节。
标准操作程序 /SOP 3 Whether there is all tool and equipment detais are mentioned in SOP which are neccessary for such
operation.

SOP中是否有提到关键参数 Whether there is critical parameters mentioned in SOP.

4

SOP 中是否有明确定义和突出显示的“该做的”和“不该做的”点。 Whether there is Do'S & Don't point clearly defined &
5 Highlight in SOP.

环境的 / 检查工作区域的湿度（40% 至 60%）相对湿度和温度（18°C 至 28°C）并保持记录。 Check Weather the Humidity (40% to

1
Environmental 60%)RH & tepmerature(18°C to 28°C) maintain at working Area and maintain record.

新员工/转岗工/顶岗工/临时增设岗位的员工有无明显标识,有无岗前培训并填写《工位指导确认表》，操作是否符合要求；Whether the new

employee/transfer employee/temporary additional employee has obvious identification, whether there
1
is pre-job training and filling in the Work Position Guidance Confirmation Form, whether the
operation meets the requirements;

作业人员对WI内容是否熟悉，并按WI作业顺序及作业方法作业；Whether the operator is familiar with the WI content, and

2
作业人员Operation according to the WI operation sequence and method of operation;
personnel
关键岗位资源池是否更新，关键/特殊岗位员工是否有上岗证；Whether the key post resource pool is updated or not, and
3
whether the key/special post employees have job certificates;

是否按WI要求正确配戴好防静电手环&手套&指套?与产品接触部位无戴金属等易划伤机壳的物品；Are anti-static bracelets, gloves and

4 fingerprints properly worn according to WI requirements? No scratched shells such as metal are worn
in contact with products.

有无按工艺流程图进行工位排布,无漏工序；Do you arrange the work stations according to the process flow chart and
1
have no leakage process?

每一个岗位的操作指导书是否正确，指导书必须是最新版本，作业指导书内容是否全面、符合要求； Whether the SOP of each post is correct

2
or not, SOP must be the latest version, SOP content can not be missing, must meet the requirements;
 员工的作业方法是否与WI一致，已作业与未作业的产品可明显区分，作业员对作业标准是否完全掌握；Does the employee's work method
conform to the SOP requirements? The products that have been processed in each job post must be
3
strictly distinguished from those that are ready to be processed. Whether the operator has a complete
操作方法/ Operation
grasp of the operating standards;
Method

操作员有无轻拿轻放产品，每个产品作业完后是否有自检,并按要求执行互检内容；Every worker must handle the product lightly,

4
whether each product has its own inspection（SSI should be followed on production line).

随机抽取每个工位作业后的产品，检验该工位的作业内容是否正确、有效；Randomly select the products after each work station to

5
check whether the content of the work station is correct and effective.

员工必须佩戴腕带/手套/指套，不得佩戴任何金属物品，如戒指、手镯、手表等。 Employees must wear the wrist strap / gloves /

1 finger sets, and he/she should not wear any metallic items like ring, bracelet, watch etc.

每台计量器具必须经过校准并在有效期内。 Each measuring instruments must be calibrated and within the validity
2 period.
静电放电 / ESD
各种设备、夹具、机器、工作台必须良好接地（静电接地、电气接地） All kinds of equipment, fixtures, machines, tables must
3 well grounded (static grounding, electrical ground)

每台离子风机必须处于工作状态、经过校准且在有效期内。 Each ion fan must be in working,calibrated and within the

4 validity period.

屏蔽箱、电源、综测等仪器有无进行校准并贴有校准标签，是否在校准合格有效期内使用；Whether the shielding box, power supply,

comprehensive measurement instruments are calibrated and labeled, and whether they are used within
1 the validity period of the calibration qualification;

是否良好接地（设备地线），有无进行维护及点检，有无相应记录；Whether it is good grounding (equipment ground), whether

2 to carry out maintenance and spot inspection, whether there is a corresponding record;
仪器设备/
Instrument and
equipment 离子风机、加湿器等设备是否开启，离子风机是否正对工作台面；Whether the ion blower, humidifier and other equipment are
3 on or off, and whether the ion blower is on the working table;

各项参数（仪器参数、电源电压、烙铁温度、电批力矩等）的设定、实际值是否符合要求，有无相应记录；The setting of parameters

(instrument parameters, power supply voltage, soldering iron temperature, batch moment, etc.) and
4 whether the actual values meet the requirements are recorded accordingly.

机架贴片机是否良好，对位标记是否正常且在有效期内 Rack placement machine is good, alignment mark OK and within

1 the validity period?

打码机上的物料、级别、方向、BOM、位置图MSL、MSD是否与物料级别表完全一致？条码需扫描，是否提交确认？是否错误，混合？ On coding
machine materials, level, direction, whether, BOM, location map MSL,MSD fully consistent with the
2 material level table? Bar code to be scanned, whether submitted to confirm? Whether wrong, blends?
元件放置 /
Component
Placement
3

2
波峰焊机/Wave
soldering
machine
3

不良品有无明显标识、区分，有无按要求进行准确、真实记录。Whether the defective products are clearly marked and

1 distinguished, and whether they are recorded accurately and authentically according to the
requirements.

重大/主要不良有无及时反馈、处理，改善方案有无执行，有无改善效果；Whether major/major adverse effects are timely

不良品跟踪/ 2 feedback and treatment, whether the improvement plan is implemented or not, and whether there is
Tracking of improvement effect
defective
products 拿取工位不良品时有无对相应日常报表的不良进行勾选，不良品超过三台有无按时分析，不良品返修后有无按返修流程重新投入、检测、处理；When picking
up the defective products at the work station, whether to check the corresponding daily reports,
whether more than three defective products have been analyzed on time, whether the defective
3 products have been re-invested, tested and treated according to the repair process after repair;

修理位是否有SOP，且与当前维修机型相符，当工位只可有一个机型、一个颜色的机头、部件；If there is SOP in the repair station, and it

1 is consistent with the current maintenance model, when the work station can only have one model, one
color head and components;

良品与不良品有无按区域进行摆放，不良品不良现象、位置是否标识明确；拆解的部品名称、料号是否标识明确。Whether the good and bad

products are placed according to the area, whether the bad phenomena and location of the bad
返工材料处理/ Rework 2 products are clearly marked, and whether the name and material number of the dismantled parts are
Material clearly marked.
Handling
修理人员佩戴手腕带，离子风机是否开启，现场ESD敏感部件与高静电源是否保持30CM以上；Repairers wear wristbands, whether the
ion blower is turned on, whether the ESD sensitive parts and high static power supply are kept above
3
30CM on site;

修理记录是否完整和真实。Is the repair record complete and true?

4

记录是否及时、准确、真实填写，且无涂改现象，有无按要求审批；Whether the records are filled in timely, accurately and

1 truthfully without any alteration, and whether they have been examined and approved as required
点检及质量记录Point
Inspection and
Quality Record 点检所记录的实际结果/实测值是否在正确规格范围内；Whether the actual results/measured values recorded by spot
2 inspection are within the correct specifications or not;

Feedback or Observation Record

责任人 效果确认Effect
Sr. No. 问 题 点 记 录Problem Point Record 改善措施Improvement measures
Person liable validation
Notes: 1. the problem was found to play "●" in the appropriate place, and the specific circumstances of entries in the "Problems dot recording" at; play no problem " ○ "; when the content
is not produced with or without" / "Means.
[Link] is generally a non-bulk adverse (such as a small tin, Short circuit, deviation, Weld, etc.), fill in the column processing results in improvement measures by the responsible
authorities, PQC Confirm the effect when the next inspection. The same as Problem three times in a row to confirm no improvement in effect, will be out bad projects or corrective
countermeasures table/Precautions Countermeasures report post responsible departments, inspection records in the table detailed report number.