Contract rate circuit analysis
SS x 2
Turbidity
total iron x 2
Al x 2
TWM once every day Before/after sand filters
total hardness
pH + Conductivity
Alkalinity m+p
Rough cleaning SS
twice a week
Fine cleaning pH + Conductivity
Secondary hood Alkalinity m+p
BOF total hardness
Primary hood calcium hardness
LF chlorine
OLD V1 sulphate
once a week V2 total iron
V3 soluble iron
phosphate
Silica High range
Silica low range
makeup water SS
F pH + Conductivity
RH Alkalinity m
K total hardness
A calcium hardness
S chlorine
SMS once a week makeup water demi sulphate
CC1 (VAI) total iron
CC4 mold soluble iron
CC4 Closed Machines phosphate
Silica High range
Silica low range
molibden
makeup water SS
BF5 open cooling system pH + Conductivity
BF3 open cooling system Alkalinity m
Scrubber total hardness
makeup water demi calcium hardness
C1 chlorine
C2 sulphate
C3 total iron
BF once a week
soluble iron
phosphate
Silica High range
Silica low range
iron-molibden
soluble iron-molinden
molibden
AB2 SS
makeup water pH + Conductivity
boiler 7 Alkalinity m+p
boiler 8 total hardness
boiler 10 calcium hardness
boiler 11 chlorine
AB2 once a week boiler 12 sulphate
makeup water demi total iron
feed water soluble iron
phosphate
Silica High range
Silica low range
Calibrations 15 minutes
stok controling and review 60 minutes
time per analysis(minutes) Total time per analyzes (minutes)
1
1 total of analyzes per week
5 12 analyzes x 7 day = 84
20
5 total time
5 83 minutes x 7 days = 581 minutes ~ 10 h per week
5
2
5
5 total of analyzes per week
5 14 analyzes x 11 samples = 154 analyzes
5
5
7
5 89 minutes per analyzes x 11 samples
10 total time = 979 minutes ~ 16.4 h
15
15
10
2
5 total of analyzes per week
5 14 analyzes x 10 samples = 140 analyzes
5
5
5 99 minutes per analyzes x 10 samples
7 total time = 990 minutes ~ 16.5 h
5
10
15
15
10
10
2
5
5 total of analyzes per week
5 16 analyzes x 8 samples = 128 analyzes
5
5
7 189 minutes per analyzes x 8 samples
5 total time = 1512 minutes ~ 25 h
10
15 16 analyzes x 8 samples = 128 analyzes
15
10
40
50
10
2
5 total of analyzes per week
10 14 analyzes x 9 samples = 126 analyzes
5
5
5 114 minutes per analyzes x 9 samples
7 total time = 1026 minutes ~ 17 h
15
20
15
15
10
86 hours per week total work load without extra's
Contract rate circuit analysis
boiler 1 SS
boiler 2 pH + Conductivity
boiler 3 Alkalinity m+p
makeup water demi total hardness
feed water calcium hardness
chlorine
AB1 once per week sulphate
total iron
soluble iron
phosphate
Silica low range
feed water SS
boiler 1 pH + Conductivity
boiler 2 Alkalinity m+p
boiler 3 total hardness
calcium hardness
chlorine
sulphate
OLD BOILERS 3 times per week
total iron
soluble iron
phosphate
Silica low range
L1 pH + Conductivity
L2 total iron
continous caster 1 and 4 once per week L7 soluble iron
L8
pH + Conductivity
oil content
emulsion breaking 3 times per week waste water
SS
time per analysis(minutes) Total time per analysis (minutes)
2
5 total of analyzes per week
10 13 analyzes x 5 samples = 65 analyzes
5
5
5 99 minutes per analyzes x 5 samples
7 total time = 495 minutes ~ 8 h
15
20
15
10
2
5
10 total of analyzes per week
5 13 analyzes x 4 samples = 52 analyzes x 3 times per week
5
5
7 99 minutes per analyzes x 5 samples x 3 times per week
15 total time = 1485 minutes ~ 25 h
20
15
10
5 total of analyzes per week
15 4 analyzes x 4 samples = 16 analyzes
20
40 minutes per analyzes x 4 samples
total time = 160 minutes ~ 2.5 h
5
?
2
35.5 hours weekly
once every 3 months or so we recive requests to perform
different analyzes, usually involving Mareco Filter Press but also
Jar tests, humidity content etc. That require time between 4 hrs
and 48 hrs (depending on different protocols)
