Milk Analyzer Master Eco-Operating Instructions
Milk Analyzer Master Eco-Operating Instructions
MILKOTESTER
Service manual: MASTER ECO
Fat, Solids-Non-Fat (SNF), Protein, Lactose, Water content,
Temperature (°C), Freezing point, Salts, Density, pH
CAUTION!
Safety recommendations :
• When plugging the device into the electrical outlet, put away
the power cord so it does not stay in the way when accessing
the device and cannot be stepped on.
Table of contents
1. General description………………………………………………………4
2. Close-up view…………………………………………………………….5
2.1 Front panel………………………………………………………………5
2.2 Side Panel……..………………………………………………………..6
3. Samples preparation…………………………………………………….7
4. Working description……………………….……………………………..9
4.1 Preparing the device…………………………………………………..9
4.2 Measuring samples………...…………………………………………10
4.3 Making correction……………………………………………………..12
5. Determination of the milk and Calibration….…………………………16
5.1 Representative samples from milk and other milk
derivatives for milk analyzer’s calibration……………………..…………….16
5.1.1 General………………….……………………………………………16
5.1.2 Necessary quality parameters values determination……………17
5.1.3 Advisable scheme for independently determination the
content of different parameters in milk and its derivatives………………..22
5.2 Calibration………………………….…………………………………..25
6. System and settings…...………….……………………………………30
6.1 System, settings and memory……………………………………….30
6.2 Measurement of pH……………….…………………………………..33
6.3 Measurement of Conductivity….….………………………………….38
6.4 Method of determination….…………………………………………..39
7. Cleaning and maintenance…….………………………………………41
7.1 Routine cleaning………………….……………………………………41
7.2 Complete flushing...…………….……………………………………..42
7.3 Weekly cleaning……...………….…………………………………….42
7.4 Peristaltic pump service...……….……………………………………43
8. Troubleshooting…….…………………………………………………..44
9. Technical specifications…..……………………………………………46
Appendix Freezing point determination….……………………………..48
Connecting to external printer……………..……………………………..51
PC connection…………….……………………………………………….52
Bluetooth……………………………………………………………………55
Flash drive………………………………………………………………….58
Warranty card………………………………………………………………61
CHAPTER ONE
1 General description
MILKOTESTER MASTER is designed for percentage analysis of
Fat, Solids-Non-Fat (SNF), Protein, Lactose, Water content, Temperature
(°C), Freezing point, Salts, Density and pH. Тhis components can all be
measured at the same time. The device measures cow milk, sheep milk,
buffalo milk, camel milk, lama milk, restored milk, UHT, cream, whey and
buttermilk.
The factory preset is for cow milk, sheep milk and UHT. Upon
user’s request the device can be calibrated for any of the above
mentioned types of milk.
CHAPTER TWO
2
Front panel
Side panel
Close-up view
IN THIS CHAPTER
3 1. Display
2. Input / output pipe
4
3. “MENU” button
5 4. “EXIT” button
5. “Arrow UP” button
6
6. “Arrow DOWN” button
7. “ENTER” button
7 8. “CLEAN” button
9. Sample holder
8
9
5 Operating Instructions Master Eco
Milkotester Ltd
Ultrasonic milk analyzers
Printer
PC
pH
Switch
ON/OFF
Power 12
V DC
CHAPTER THREE
3 Samples preparation
Milk stirring
It is a very important condition for receiving exact results. Before
taking samples from big vessels the milk (fresh or thermally treated,
whole-milk or whipped) has to be well stirred for no less than 5 min., by
vertical and circular slow movements. Mixing spoon with long handle is
used, allowing the lowest layers of the liquid to be reached. The milk in
the milk-cans is stirred 5 to 8 times from the surface to the bottom and
reverse with slow circular movements.
Sample preservation
The vessels where the samples will be put have to be clean, dry,
glass, metal or from other suitable material, to be tightly closed with
rubber or other stopples. The stopples not to absorb water and fat and
not to influence the analyses sample content.
In summer the sample fills up to the top the vessel, but in winter –
at least 3/4 from the vessel’s volume. Each sample for analyses has to
be labeled and described in a way not allowing to be mixed up.
CHAPTER FOUR
4
Working description
4.1
IN THIS CHAPTER
2. Connect the power cord 12V DC to the power socket on the rear
panel of the unit and plug it into the electrical outlet (the outlet has
to be grounded, see “Important Safety Instructions”).
1. Unplug the 12V DC power cable from the socket on the rear
panel of the unit and then from the electrical outlet.
NOTE:
If the unit does not start up after it is connected to the power source,
check the fuse inside the connector plugged into the electrical lighter
socket.
Milk Analyzer
MASTER
Please Wait
System prepare
Followed by:
>Cow Milk
Sheep Milk
UHT Milk
12:00 01/01/17
You can choose among three types of milk at a time,
(upon user’s request the device can be calibrated for any
other types of milk).
Place the cup with the milk sample. Place a second milk sample
under the pH probe (the automatic menu for pH measurement must be
turned ON). When you choose the desired type you use the ↑↓ (UP and
DOWN) arrow buttons, and then press ENTER to activate analyzing.
Measuring…
Cow milk
Temp. 20 C
Please Wait…
Where:
F is for Fat
S is for Solids-Non-Fat (SNF)
D is for Density
Fp is for Freezing point
P is for Protein
L is for Lactose
Sl is for Salts
W is for Added water.
In 10 seconds you can check the result of the pH sample by pressing the
Down button. (active only on request)
↓
Page1
F=xx.xx P=xx.xx The results will be printed immediately after
S=xx.xx L=xx.xx they are ready.
D=xx.xx Sl=xx.xx By choosing the ENTER button you can start
Fp=x.xxx W=xx.xx measuring anew.
Page2
Temp. xx.xx By choosing the EXIT button you can start
pH = xx.xx from the very beginning and choose to analyze
Co = xx.xx another type of milk.
At this point the sample cup can be removed from under the
pipette. The instrument will continue to show the measured values until a
new analysis is initiated.
WARNING!
Make sure that the instrument is at rest during analysis. Any shaking of
the device will cause inaccurate results.
NOTE:
Due to the possible presence of water inside the flow system left from the
last flushing procedure, we recommend that you do not take into account
the first analysis after flushing if they appear inaccurate. To prevent or
reduce this inaccuracy due to water in the system, please refer to chapter
“Cleaning and Maintenance”.
This is a basic moment for the correct checking the accuracy of the
analyzer and for making correct and precise correction and calibration. It
is accomplished according Appendix Taking and preparation of samples
for checking correctness of the milk analyzer, making corrections and
recalibration.
Making measurements
For example
М% of the reference samples: 2,20 3,00 3,80 4,60 5,20
М% average when measuring
with the analyzer: 2,38 3,17 4,01 4,79 5,42
Difference: 0,18 0,17 0,21 0,19 0,22
For example.
М% of the reference samples: 2,20 3,00 3,80 4,60 5,20
М% when measured with the
analyzer: 2,02 2,93 3,76 4,75 5,44
Difference: -0,18 -0,07 -0,04 0,15 0,24
MENU
To select Menu, System or Settings use the ↑↓ (up and down)
arrows and press ENTER.
Service menu
System
Settings
Memory
Correction
Calibration
Security
Res. d. point
Correction
Example:
MENU > Service menu > Correction > Cow milk > Fat.
In Service menu Use the ↑↓ (up and down) arrows and press
ENTER to select Correction, Calibration, Back up or Restore.
If you choose correction and press ENTER, then use the ↑↓ (up
and down) arrows and press ENTER to select the type of milk.
Cow Milk
Sheep Milk
UHT Milk
Temperature
After choosing the type of milk use the ↑↓ (up and down) arrows
and press ENTER to choose a component for correction (mind that there
are 2 (two) pages of components thus scroll up and down).
Fat
SNF
Density
Protein
Lactose
Salts
Water
Press the ↑↓ (up and down) arrows to correct the value with 0.01.
Correction
Of Fat
0.01
.
CHAPTER FIVE
5
General
Determination of the milk
and calibration
IN THIS CHAPTER
Representative samples from milk and other milk derivatives for calibration
5.1.1. General
Milk with high and low fat is used for auto calibration of milk
analyzer.
The exact value of the parameters is decisive for correct and accurate
calibration, because if the parameters are not set correctly during
calibration the same parameter will not be measured correctly.
А/ Röse-Gottlieb method
The fat content is determined using the gravimetric method, fat
extraction from ammonia-alcohol milk solution using diethyl and
petroleum ether, evaporation of the solvent and weighting the residuum.
B/ Gerber method
The proteins in the milk and dairy products are dissolved with
sulphuric acid with definite concentration in butyrometer and the fat is
separated under the influence of amyl alcohol, heating and centrifuging in
a form of dense, transparent layer. The volume of this layer is measured
in the divided part of the butyrometer.
Density = Mass/Volume
Generally, the density for cow milk at 20°C is about 1.030 kg/l
Density results appear on display (minus 1000). So, when the density is
1.030 kg/l, on the milk analyzer display is 30.
This applies on the COW, SHEEP, BUFFALO, GOAT and UHT milk.
The formula is different for CREAM. The results appear on display
(minus 980), so when the density is 32 on display, actually is 1.012 kg/l
А/ Kjeldahl method
Heating with concentrated sulphuric acid in the presence of catalyst
mineralizes a definite volume of the milk sample. The liberated
ammonium combines with the sulphuric acid and forms ammonium
sulphate. After adding surplus soda caustic ammonium is liberated.
When distilled it combines with the boronic acid.
А/ Kjeldahl method
The total nitrogen content in the milk is determined. Casein is
precipitated with acetic acid (acetate buffer) and is filtrated. The content
of nitrogen in the filtrate is determined. Casein content is the difference
between the two results for nitrogen using the Kjeldahl’s method.
For the salts in milk and its derivatives is judged by its ashes
content. Milk dries, becomes carbonized and turns to ashes till constant
mass. The ashes received are calculated in percentage.
B/ Known quantity of fat and density (most commonly used method when
maximum accuracy is needed).
We recommend the following formula:
This is a universal formula and actual for milk of almost all kind of cows
and sheep all over the world.
where
SNF – solids-non-fat content in percentages (%),
0,475 - constant coefficient.
5.1.3.1. For cow milk (whole milk, low fat, skimmed milk)
and UHTmilk
So, when calibrating the milk analyzer we’ll use samples with the
following parameters:
I st sample II nd sample
(low fat) (high fat)
milk fat 2,00 5,90
SNF 8,50 8,23
density 1,0316 1,0274
lactose 4,67 4,53
salts 0,71 0,68
proteins 3,12 3,02
First – determine the fat content in the samples, using the Gerber’s
method (p.3.2.)
Suppose that for the first sample the result is 5,6 %М, for the second –
9,8 %М.
Second – determine the milk density, using aerometer (p.3.1.)
Suppose that the results are 1,0352 for the first sample and 1,0300
for the second
Third – Calculate the SNF content using the formula (p.3.2.3.1.B)
So, when calibrating the milk analyzer we’ll use samples with the
following parameters:
I st sample II nd sample
(low fat) (high fat)
milk fat 5,60 9,80
SNF 10,11 9,65
density 1,0352 1,0300
lactose 4,55 4, 34
salts 0,76 0,72
proteins 4,80 4,58
5.2. Calibration:
Cow milk
Sheep milk
UHT milk
Backup Calibration
---------------------------
Restore Calibration
Sensor RESET
Use the ↑↓ (up and down) arrows and press ENTER to select the
type of milk. The following text will appear on the display:
Use the ↑↓ (up and down) arrows and press ENTER to select a
parameter. Then the cursor will mark the place to enter a known value.
Use the ↑↓ (up and down) arrows to set the desired figure and press
ENTER to confirm. Then the cursor goes to the figure to the right. Use
the same procedure to enter the second and third figure. After
confirmation of the last figure the cursor goes to the next parameter for
entering new values (mind that there are 2 (two) pages of components
thus scroll up and down).
Put sample
High Milk
1/5 times
and Press ENTER
Put Sample
High Milk
2/5 times
and Press ENTER
Follow the procedure until the 5th measurement. After performing
the last measurement the following text appears on the display:
Put Sample
Low Milk
1/5 times
and Press ENTER
The sample of milk with low Fat must be measured 5 consecutive times.
Put the first cup with the sample and press ENTER. After measurement
the following text appears on the display:
Put Sample
Low Milk
2/5 times
and Press ENTER
Put Sample
Water
1/5 times
and Press ENTER
Follow the described above procedure. After the end of the 5th
measurement the calibration procedure is complete.
Please note:
Before each sample measurement stir the milk by pouring it from
one vessel to another.
The temperature of the samples should be in the range of 15 to 25
degrees.
Cow – calibr. 1
Sheep – calibr.2
UHT – Calibr. 3
Choose the type of milk calibration for back up and press ENTER
Cow – calibr. 1
Sheep – calibr.2
UHT – Calibr. 3
Choose the type of milk calibration for Restore and press ENTE
If you use this option, you will need a sample with stagnant water
(calm and without air bubbles) with recommended room temperature.
*Read the manual for change of the sensor
Type of results
Limited measurement.
Edit password
200 measurements
400 measurements
600 measurements
OFF counter
ON password
OFF password
Change password
xx.x
xx.xx
CHAPTER SIX
6
System and settings
Measurement of pH
System and settings
Method of determination
Conductivity calibration
IN THIS CHAPTER
Choose System info, Language or Time and Date, and press ENTER.
Milk analyzer
MASTER Version:
Count: …
SN: XXXXX
Language:
English
Spanish
Printer On
Printer Off
Use ↑↓ (Up and Down) arrows to choose a type of milk and press
ENTER. The following text appears on the display:
6.2. Measurement of pH
In the next table you can see the pH error based on the temperature,
which is function of the pH measurement and the temperature itself.
In pH 7 there is no temperature error and also there is no error when
the temperature is stable. The more difference of the temperature
from the surrounding environment – the more pH deviates from 7
and the bigger is the pH error.
ºC ºF 2 3 4 5 6 pH7 8 9 10 11 12
5 41 +0,30 +0,24 +0,18 +0,12 +0,06 0 +0,06 +0,12 +0,18 +0,24 +0,30
15 59 +0,15 +0,12 +0,09 +0,06 +0,03 0 +0,03 +0,06 +0,09 +0,12 +0,15
25 77 0 0 0 0 0 0 0 0 0 0 0
35 95 -0,15 -0,12 -0,09 -0,06 -0,03 0 -0,03 -0,06 -0,09 -0,12 -0,15
45 113 -0,30 -0,24 -0,18 -0,12 -0,06 0 -0,06 -0,12 -0,18 -0,24 -0,30
55 131 -0,45 -0,36 -0,27 -0,18 -0,09 0 -0,09 -0,18 -0,27 -0,36 -0,45
65 149 -0,60 -0,48 -0,36 -0,24 -0,12 0 -0,12 -0,24 -0,36 -0,48 -0,60
75 167 -0,75 -0,60 -0,45 -0,30 -0,15 0 -0,15 -0,30 -0,45 -0,60 -0,75
85 185 -0,90 -0,72 -0,54 -0,36 -0,18 0 -0,18 -0,36 -0,54 -0,72 -0,90
In order to calibrate the device you will need two buffer solutions
with known values, for example – one with value of pH 3 /low value/ and
the other – pH 7 /high value/.
After choosing Set pH the following text will appear on the display
Set
pH low buffer:
x.xx
Setting
Wait until the electrode and the buffer stabilize /the reference value
should change the least possible/. Press ENTER to set the value.
The following text will appear on the display:
Set
pH high buffer:
x.xx
Dip the electrode into the high value buffer solution and make sure
that the junction zone of the electrode is at least at 30 mm below the
surface of the buffer solution and leave it at rest. Now you have to enter
the known value of the “high” buffer solution. Use ↑↓ (Up and Down)
arrows to enter the new value and Press ENTER to confirm. After dialing
the last symbol press ENTER to confirm the new value.
The following text will appear on the display:
Setting
Wait until the electrode and the buffer stabilize /the reference value
should change the least possible/. Press ENTER to set the value
Please note:
pH calibration
pH mode
The milk analyzer has two menus of work – manual and automatic. They
are selected from MENU > Settings > set pH > pH mode
Auto pH measure
Manual pH measure
Then start measuring the milk normally from the main menu. When
the results appear, press DOWN and you will see the pH result,
conductivity and temperature of the probe
Service menu
System
Settings
Memory
--------------------------------
pH measurement
pH result:
X.XX
Press ENTER and the following text will appear on the display:
Calibr.Co Meter
ON/OFF Co Meter
1/5 times
And press Enter
ON Co Meter
OFF Co Meter
Enable
Disable
Memory
ON Rec. measur.
OFF Rec. measur.
CHAPTER SEVEN
7
Routine cleaning
Cleaning and maintenance
Complete flushing
Weekly cleaning
Power OFF
IN THIS CHAPTER
1. Fill up a sample cup with clean warm water (45 – 50°С) and
place it on the sample shelf under the pipette.
After the end of the procedure the device is ready for measurement.
In the end of the day after you finished work with the device and it
is already cleaned with Master Daily solution, put sample with clean
water and choose from the cleaning menu ‘Power OFF’.
Fast cleaning
Daily cleaning
Weekly cleaning
Power OFF
Put
clean water
and press
ENTER
Please
switch OFF
the milk
analyzer
Turn OFF the analyzer by hand from the power switch button on the
side panel.
CHAPTER EIGHT
8
Error message
Troubleshooting
Possible problem
/cause
Repair/remedy
CHAPTER NINE
•
•
9
Fat
Technical specification
1. Measured components:
Solids-Non-Fat (SNF)
• Protein
• Lactose
• Water content
• Temperature (°C)
• Freezing point
• Salts
• Density
2. Ranges of measurement:
3. Accuracy:
Fat ± 0.10%
SNF ± 0.1%
3
Density ± 0.3 kg/m
Proteins ± 0.1%
Lactose ± 0.1%
Added Water ± 3.0%
o
Sample Temperature ±1 C
o
Freezing point ± 0.005 C
Salts ± 0.05%
Air temperature from 10˚C to 40˚C
Relative humidity from 30% to 80%
Electrical parameters:
AC Power supply 95÷250V
DC Power supply 12V
(active only on request)
pH ± 0.05
Conductivity ± 0.1
4. Dimensions:
140x190x120 mm
5. Weight – 1 kg
Where:
FrPointBase is the basic freezing point
FrPointCalc is measured freezing point
Sample:
First variant
If you’ve entered for milk analyzer basic freezing point -0.520°C
(according article 5.9 of the EU Milk Hygiene Directive 92/46/ЕЕС),
measured freezing point –0.540°C, using the above pointed formula
you’ll receive –3,8%. Because it is not possible the added water to be
negative value, the milk analyzer indicates 0% added water. The reason
for this is the tolerance in the basic freezing point, reasons for which are
described below.
If in the same milk we add 3,8% water, and the basic freezing point
is the same, the milk analyzer will measure freezing point –0.520°C, and
will indicate again 0% added water.
Second variant
If you’ve entered for the device basic freezing point –0.540°C,
measured freezing point –0.540°C, the milk analyzer will indicate 0%.
When you add 3,8% water, the device will indicate 3,8%-added water.
From the above mentioned follows that it is very important to enter
correct basic freezing point in the device.
The device’s results for added water may give information about
doubt of added water in the milk and the exact value of this added water
may be determined after a “cowshed sample” is taken and the result for
the freezing point, measured by the milk analyzer of the “cowshed
sample” is entered as basic freezing point in the formula for calculation of
added water.
Then the result from this formula will give us the absolute value of the
added water for the corresponding milk supplier.
PC CONNECTION
First step is to use the CD that comes with any device. When
started, the CD appears in picture and you have to click ‘INSTALL’ on the
Microsoft NET Framework, and after that ‘INSTALL’ on the Milk data
bank program.
When installed correctly, the program will make it’s own shortcut on
the desktop:
MILK DATA BANK.
After successful installation, connect the milk analyzer with USB cable
and turn it ON.
In the down right corner of the window you can see the COM PORT
that is connected milk analyzer. Choosing button OPEN, both devices
connect each other and every measurement made from the analyzer will
be ordered in the table.
In checking (filling) the box AUTO SAVE, the program keeps the data
automatically as Microsoft Excel file in new computer directory in “My
documents”.
Hint: If the document in Excel is not in correct values you have to change
the system separator from ( , ) to ( . ) (from comma to full stop sign). This
you can change form Excel options menu: EXCEL OPTIONS >
ADVANCED > SYSTEM SEPARATOR where the decimal separator
must be full stop sign.
2.USB 2.0
USB usage is the most popular way for PC connection for now. All
milk analyzers from the Master series have embedded USB port. It
operates at the same way as RS connector, but the difference is that the
USB has to be installed from the CD (supplied with each analyzer) and it
forms own COM PORT. For example, if your computer has not got RS
port, the USB will form COM 1. If there is RS on your computer, the USB
will form COM 2, if your computer has 10 communication ports, then the
USB connector will create COM 11 and etc.
Double click on the milk analyzer you want to connect to. After that - right
click and choose connect, as shown on the picture.
Most probably for the different client numbers the number will be different
(COM XX).
After that the work is the same as with standard “Serial Port”. The data
collection program, “Milk Data Bank”, can be launched or another
application for the milk analyzer.
Each analyzer of Milkotester LTD can be upgraded with the option ‘flash
drive’ on customer request. With this option you can save your
measurements instantly or collect them in the end of the working process
without using PC connection, cables and installation discs. It is very handy
when you work with the analyzer outside the laboratory, like for example in
farm or other places with no computers or electricity. You can plug in your
Master analyzer in the car lighter and collect measurements with the flash
drive, inserting client numbers and liters. Every flash drive device can work
with analyzer Master, not depending of memory size or manufacturer.
ATTENTION: Do not insert other USB devices in the flash drive input
of the milk analyzer. The flash drive in the analyzer works only in file
system FAT32.
In Master Eco, the flash drive works when the ‘auto save’ option is turned ON.
The memory of the analyzer is up to 50 measurements, but on the flash drive
can be stored hundreds of measurements.
For Master LM2, LM3 and PRO you can choose the ‘auto save ’ option or to
save manually by pressing the ‘SAVE’ button on the keypad.
Master Pro and Master Pro Touch have internal memory for
500 measurements and have the option to send all saved results to flash drive.
You can choose to save each measurement after the results are on display:
Or you can choose ‘auto save’ option and send all measurements
to flash drive at the end of the day:
The results, saved in the flash drive are formatted in Microsoft Excel type of
document and are named after the corresponding time and date of your milk
analyzer Master.
Every single device from the Master series have integrated clock, and it is not
an option that need customer request.
When you open that icon, table appears with all the measurements,
saved by your choice or automatically.
This table collects anything that the operator of the Master device decide
to add in the measurements like for example number of a client or amount
of liters for each sample of milk using Weighting scale, measurement of
Conductivity or pH.
The milk analyzer Master do not need any special and empty flash drive,
still it can record on any flash memory, not depending if there are other
kind of files in it like music, pictures or documents. For each different day
of measurements, the analyzer will create different file in the flash drive,
named after the time and date that the measurement has been made until
the capacity of the flash drive is full.
LIMITED WARRANTY
MILKOTESTER products are warranted against defects in materials and workmanship from the date of
delivery trough the duration of the warranty period. During the warranty period Milkotester will repair, or, at
its option, replace any components (S) that proves to be defective at no charge, provided that the product is
returned, freight prepaid, to MILKOTESTER.
This warranty does not apply if the product has been damaged by accident or misuse, exposed to radioactive or
corrosive materials, foreign material penetrating to the inside of the product, or as a result of service or
modification by other than MILKOTESTER. In case of a properly returned warranty registration card, the
warranty period shall begin on the date of shipment to the authorized dealer. No other express or implied
warranty is given by Milkotester Ltd.
As warranty legislation differs from state to state and country to country, please contact Milkotester or your
local MILKOTESTER dealer for further details.
MLKOTESTER service center will repair the product free of charge subject to terms & condition mentioned
below.
2. It does not cover the product which service manual and serial number has been altered, removed or defaced
and/or is open by unauthorized person and found void sticker has been tampered.
3 This warranty is non-transferable and applicable only to first end user purchasing the product from
authorized dealer.
4 .For repair based on this warranty you need to hand over this product or send this product to address
mentioned in warranty card in original packing, enclosing copy of this warranty card.
WARRANTY REGISTRATION
Milkotester Ltd.
49, Hristo Botev St.,
4470 Belovo, BULGARIA,
web: www.milkotester.com
NAME: .……………………………………………………………………………………………..
ADDRESS: ……………………………………………………………………………………………...
……………………………………………………………………………………………...
TEL.No: ..………………………………… MENU No: …………………………………….
SERIAL NO: ………………………………….. PURCHASE DATE: ………………………………
61
SEND YOUR WARRANTY CARD DULY FILL TO ABOVE ADDRESS FOR REGISTRATION
Operating Instructions Master Eco