TRACTION MOTOR CONTROLLER - PRODUCT DATASHEET
Version 3.0
MOTOR CONTROLLER: 3KW / 5KW / 10KW
Description
Dhruv Series Motor Controllers are designed to
control the 3 phase BLDC / PMSM motor in electric
vehicle applications. These motor controllers
operating voltage from 48VDC to 72VDC and
output current from 50Amps to 140Amps. These
controllers are suitable for 3-10KW BLDC/PMSM
motors.
Applications
The Controller parameters are programmable, it
means the controller can be programmed to use in
different applications.
The Controller is designed to use in electric vehicles
like electric two wheelers, electric tricycle, cars,
Industrial vehicles.
General Features
• Suitable for BLDC / PMSM motors
• FOC and sign wave motor controller
• Programmable motor parameters
• Motor stall protection
• Real time current control
• Over/Low voltage protection, Motor temperature protection
Block Diagram
Power
Battery To System
supply &
bank
Monitoring
Microcontroller
Throttle Motor
current
break feedback
Forward /
Reverse To Load
Inverter PMSM
Module Motor
CAN Interface
to the VCU
Rotor
Motor Temperature position
Emergency feedback
Stop (Hall Sensor)
Page 1 of 1 Smartleaven Technologies Pvt Ltd, Email: [email protected], WhatsApp: +91 9850832302
TRACTION MOTOR CONTROLLER - PRODUCT DATASHEET
Version 3.0
MOTOR CONTROLLER: 3KW / 5KW / 10KW
Controller Specifications
Electrical Data
Sr. Specifications 3KW Controller 5KW Controller 10KW Controller
1 Rated Capacity (Power) 3KW 5KW 10KW
2 Input Voltage 48VDC / 72VDC 48VDC / 72VDC 72VDC
3 Rated Current 77A at 48V, 52A at 72V 123A at 48V, 82A at 72V 140Amps
4 Motor feedback Hall Effect Sensors Hall Effect Sensors Hall Effect Sensors
Installed in the motor Installed in the motor Installed in the motor
5 Input Signal RUN/STOP, Emergency RUN/STOP, Emergency RUN/STOP, Emergency
Stop Stop Stop
6 Motor Support 3 Phase BLDC, PMSM 3 Phase BLDC, PMSM 3 Phase BLDC, PMSM
Performance Data
1 Max. Output Torque (Nm) 30 42 110
2 Continuous Torque (Nm) 10 16 50
3 Base Speed (rpm) 3000 rpm 3000 rpm 2000 rpm
4 No Load Speed (rpm) 3600 rpm 3600 rpm 2400 rpm
5 Efficiency (%) >85% >85% >85%
IO’s & Interfaces
1 Accelerator Input Single Potentiometer Single Potentiometer Single Potentiometer
with Idle Switch with Idle Switch with Idle Switch
2 Break Pedal Input Potentiometer or Potentiometer or Switch Potentiometer or Switch
Switch Input Input Input
3 Motor Temperature 0-5 VDC Analog Input 0-5 VDC Analog Input 0-5 VDC Analog Input
4 Forward Digital Input Digital Input Digital Input
5 Reverse Digital Input Digital Input Digital Input
6 Emergency Stop Digital Input Digital Input Digital Input
7 Spare Digital Inputs Digital Inputs – 2nos Digital Inputs – 2nos Digital Inputs – 2nos
8 Motor Current Feedback CT mounted on the CT mounted on the board CT mounted on the board
board – 3nos – 3nos – 3nos
9 Rotor Position Feedback Digital Inputs (motor Digital Inputs (motor hall Digital Inputs (motor hall
hall sensors) – 3nos sensors) – 3nos sensors) – 3nos
10 CAN Interface Yes Yes Yes
11 UART Interface Yes Yes Yes
Page 2 of 3 Smartleaven Technologies Pvt Ltd, Email: [email protected], WhatsApp: +91 9850832302
TRACTION MOTOR CONTROLLER - PRODUCT DATASHEET
Version 3.0
MOTOR CONTROLLER: 3KW / 5KW / 10KW
Controller Specifications
Environmental Data
Sr. Specifications 3KW Controller 5KW Controller 10KW Controller
1 Cooling Method Air Cooled Air Cooled Air Cooled
2 Operating Temperature -10 to 55 Deg.C -10 to 55 Deg.C -10 to 55 Deg.C
3 Storage Temperature -10 to 85 Deg.C -10 to 85 Deg.C -10 to 85 Deg.C
4 Ingress Protection IP65 Grade IP65 Grade IP65 Grade
Protection and Safety
1 Short Circuit Protection Yes Yes Yes
2 DC Input Reverse Polarity Yes Yes Yes
3 Over Current Protection Yes Yes Yes
4 Over Voltage Protection Yes Yes Yes
5 Over Temperature Protection Yes Yes Yes
Compliances
1 ASIL C, ISO 26262 (Functional Safety)
Ordering Information
Page 3 of 3 Smartleaven Technologies Pvt Ltd, Email: [email protected], WhatsApp: +91 9850832302
