ML13220A741
ML13220A741
7.6.1 Description
This section describes the interlock functions important to safety that reduce the
probability of occurrence of specific events, or maintain safety systems in a state that
provides reasonable assurance of their availability. These interlocks are provided by
instrumentation and control (I&C) functions designed to:
● Maintain the availability of the safety injection (SI) accumulators above specific
RCS pressure conditions.
The control logic for these interlock functions is processed by the protection system
(PS), with the exception of the interlocks to maintain separation between redundant
CCWS trains. The control logic for the CCWS interlocks is processed by the safety
automation system (SAS). The relevant control logic for each function is described in
Section [Link].
When plant conditions dictate that an interlock be activated, the interlock signal is
sent from the PS or SAS to the priority and actuator control system (PACS). While the
interlock signal is present, the PACS prevents an override of the interlock by actuation
or control orders having a lower priority than the interlock function. When plant
conditions are such that an interlock can be removed, the PS or SAS removes the
interlock signal and the PACS allows the actuator to be influenced by other control
systems. Further discussion of the operation of the PACS is presented in Section 7.1.
The capability to perform manual actions related to these interlocks (i.e., inhibition or
validation of permissive signal status) is provided on the safety information and
control system (SICS).
There are four 100 percent low head safety injection (LHSI) trains that can be aligned
to perform the RHR function. Each train has connections to the hot and cold legs of
an RCS loop. The RHR function is performed by forced flow with the LHSI pumps
taking suction from the hot legs, cooling the water via the LHSI heat exchangers, and
injecting into the cold legs.
The operation of the LHSI and RHR systems is described in Section 5.4.7.
In RHR mode, each LHSI train takes suction from its respective hot leg through two
motor operated isolation valves in series (first and second RHR reactor coolant
pressure boundary (RCPB) isolation valves). These isolation valves are interlocked to
prevent their opening when RCS pressure and temperature have not decreased below
acceptable values. These acceptable values are the P14 permissive pressure and
temperature thresholds.
When RCS pressure and temperature are above the P14 permissive threshold, the PS
provides constant signals to hold the RHR RCPB isolation valves closed. After
pressure and temperature decrease below the thresholds, the operator is prompted to
manually validate P14 permissive which allows the isolation valves to be opened to
connect RHR. This safety-related interlock prevents the RHR system from being
exposed to pressures and temperatures beyond its design condition.
Two redundant actuation logic units (ALU) within a PS division each send the
interlock signal to one isolation valve in each of two RHR trains (i.e., PS Division 1
holds closed a single valve on Train 1 and a single valve on Train 2. Division 2 of the
PS holds closed a single valve on Train 2 and a single valve on Train 1). This
arrangement precludes a single failure from allowing opening of both interlocked
isolation valves on any one RHR train. Additionally, no single failure can prevent the
operator from aligning the isolation valves, on at least one suction line, for RHR after
RCS pressure and temperature requirements are satisfied.
Independence and diversity are provided between the interlocks of the two valves on
each suction line to prevent their opening unless RCS pressure and temperature are
below the RHR system design pressure. Independence is maintained between the two
divisions of the PS that each provide the interlock to one of the two valves. Measures
used to establish independence between redundant safety divisions are described in
Section 7.1. Diversity is achieved by the fact that both RCS pressure and temperature
measurements must be below the P14 permissive threshold values before the valves
can be opened. Additionally, the operator is prompted to manually validate or inhibit
the P14 permissive, providing a third diverse condition that must be satisfied to allow
valve opening.
Another safety-related interlock prevents the opening of the RHR RCPB isolation
valves, unless the LHSI suction isolation valve is closed. This prevents the LHSI
suction from the IRWST from being exposed to the higher pressures of the RCS. The
functional logic for this RHR isolation valve interlock is shown in Figure 7.6-11—
RHR Isolation Valves Interlock.
When RHR is connected, an inadvertent increase in RCS pressure does not result in an
automatic signal to close the RHR RCPB isolation valves. However, the following
design features prevent an increasing pressure from exceeding the RHR system design
pressure:
● Interlock holding the MHSI large miniflow lines open (see Section [Link].6).
● Open or closed position of first RHR RCPB isolation valve (each train).
● Open or closed position of second RHR RCPB isolation valve (each train).
There are four accumulators, one associated with each of the four independent SIS
trains. Borated water is injected into the RCS from the accumulators when RCS
pressure falls below the internal pressure of the accumulators.
Each accumulator is connected to the cold leg injection line of its respective RCS loop
through two check valves and a motor operated isolation valve in series. Each
isolation valve is interlocked to remain fully open above a specified RCS pressure
value in Modes 1, 2, 3, and 4. This pressure value is the P12 permissive threshold. The
accumulators are used to provide safety injection into the RCS during higher pressures.
At higher pressures (above P12 permissive value), the P12 inhibited signal is used to
hold open the accumulator isolation valves. At lower pressures (below P12 permissive
value), the open signal from the PS is removed and the operator can manually close the
isolation valves. Isolation of the accumulator is necessary to prevent discharge of the
accumulator at lower pressures.
Normally, the operator fully opens the isolation valves when RCS pressure exceeds
accumulator pressure. Regardless, when RCS pressure increases above the P12
permissive threshold, the PS provides automatic signals to open the accumulator
isolation valves. Once the isolation valves are verified to be in the fully open position,
control power is removed from the valves to prevent inadvertent closure. During a
normal decrease in pressure, power is restored to the valves at a point in time
determined by the operating procedures. Then, after RCS pressure decreases below
the P12 permissive threshold, the operator is prompted to manually validate the P12
permissive, which allows the isolation valves to be closed before RCS pressure is
reduced below the accumulator pressure in Mode 4.
A pressure region exists below the P12 permissive pressure threshold where the
accumulators are required to be available but Plant Technical Specifications allow an
accumulator isolation valve to be closed for a short period of time. To accommodate
operation in this pressure region, an automatic ‘open’ signal is sent to the accumulator
isolation valves when an SIS actuation occurs. The SIS actuation function is described
in Section [Link].1.
When the RCS is depressurized upon entry into Mode 5, the accumulators are
depressurized or maintained at a low pressure so they can be used as an RCS makeup
source in response to an extended loss of AC power (ELAP) event. To respond to an
ELAP event, the accumulator isolation valves are partially opened and repositioned as
necessary to throttle makeup water to the RCS.
Two redundant ALUs within a division send the automatic opening signal through a
“functional OR” logic to the isolation valve of the corresponding accumulator (i.e., PS
Division 1 opens the isolation valve related to the Train 1 accumulator). This
arrangement precludes a single actuator logic unit (ALU) failure from preventing the
opening of a valve. Any other single failure which could prevent opening of a valve,
such as failure of a PACS module or of the valve itself, is detected immediately by
failure of the valve to open. Corrective actions can then be taken before continued
increase in pressure.
The CCWS is comprised of four closed-loop, safety-related supply trains that function
to cool and transfer heat load from safety-related users to the emergency service water
system (ultimate heat sink). The common loads cooled by the CCWS consist of two
separate sets, referred to as Common-1 and Common-2. The Common-1 header is
supplied by either CCWS Train 1 or Train 2 while the Common-2 header is supplied
by either CCWS Train 3 or Train 4. Each common header is further divided into two
sub-headers designated as Common 1a and 1b or Common 2a and 2b.
Interlocks are provided so that no two redundant CCWS trains are connected to the
same common header at the same time. Each CCWS train is provided with four
switchover valves to perform the required train separation. This safety-related
interlock provides independence between redundant CCWS trains, such that if a
failure occurs (e.g., pipe break) both redundant trains are not compromised.
CCWS Train 1 has a single valve on the supply side and a single valve on the return
side of Common 1a. Train 2 also has a single valve on both the supply and return sides
of Common 1a. These valves are interlocked so that both valves (supply and return)
on Train 1 must be closed before either valve on Train 2 can be opened. Likewise,
both valves on Train 2 must be closed before either valve on Train 1 can be opened.
The same valve arrangement and interlocks are provided relative to Common 1b to
provide separation between Trains 1 and 2, and on Common 2a and 2b to provide
separation between Trains 3 and 4. The functional logic for the switchover valve
interlock is shown in Figure 7.6-1—CCWS Switchover Valves Interlock.
The interlock functions maintaining separation between redundant CCWS trains are
performed by the SAS. Each switchover valve is assigned to a SAS division based on
the CCWS train it belongs to (i.e., switchover valves on Train 1 are assigned to SAS
Division 1). Each division of SAS acquires position information from the valves to
which it is assigned, and controls those same valves. In any SAS division, the
information about the position of valves in other trains that is needed to control a
switchover valve is provided via network connection by the SAS division which
acquires the information. For example, the positions of the Train 2 valves on the
supply and return of Common 1a are acquired by SAS Division 2. This information is
provided via a network connection to SAS Division 1 to perform the interlock function
for the Train 1 valves on the supply and return of Common 1a.
An interlock function is required to open the CIVs on the common header removed
from service (1b or 2b) when a CIV on the common header in service (2b or 1b,
respectively) is closed. The functional logic for the CIV opening interlock is shown in
Figure 7.6-12—CCWS RCP Thermal Barrier Containment Isolation Valves Opening
Interlock. This safety-related interlock ensures that during a failure that causes the
CIVs of the train in service to close, the redundant train's CIVs open to provide
cooling to the RCP thermal barriers. During a manual switchover, if a CIV on the
common header coming into service fails to open, then plant operating procedures
require the CIVs to be realigned back to the initial configuration before switchover.
The interlock functions concerning the CIVs are also performed by the SAS. The CIVs
are assigned to SAS divisions for control based on which electrical division provides
power to the valves (i.e., valves powered by electrical Division 1 are controlled by SAS
Division 1). The closed position indications of the CIVs on Common 1b are used to
allow opening of the CIVs on Common 2b, and the closed position indication of the
CIVs in Common 2b are used to allow the opening of the CIVs on Common 1b.
Redundant SAS controllers are provided in each division, and redundant networks are
used between the divisions so that no single failure within the SAS can result in
inadvertent connection or closure of redundant CCWS trains. Each valve is equipped
with redundant open/closed position sensors so that a single sensor failure does not
result in inadvertent connection of redundant CCWS trains. While each switchover
valve is controlled by one SAS division, PACS modules in multiple divisions, acting on
multiple solenoid devices, are required in order to change the position of a switchover
valve. Therefore, a single PACS module failure does not result in inadvertent
connection of redundant CCWS trains. For the CIV interlock, redundancy is obtained
through the use of inner and outer CIVs, each controlled by a different division of
SAS.
The single failure tolerance of the CCWS with respect to availability of the required
cooling function is encompassed within the redundancy of the mechanical system
design, as described in Section 9.2.2, and the two SAS CU pairs per division for the
function.
The pulse function logic block is used so that once an operating common header is
isolated, a momentary signal opens the standby common header and isolates the rest of
the operating common header. This provides a momentary signal to switchover from
an operating common header to the standby common header. The momentary signal’s
duration maintains an actuation signal, until the actuators reach their final position. A
momentary signal is used to prevent concurrent and conflicting signals to the actuators
between the CCWS RCP Thermal Opening function and the CCWS RCP Thermal
Barrier Containment Isolation Valves Interlock for maintaining independence
between the CCW trains feeding the RCP thermal barrier. A pulse order is used to
provide assurance that a complete switchover between common headers occurs.
The following indications are provided to the operator relative to these interlocks:
● Alarm indicating position conflict between supply and return switchover valve of
the same CCWS train relative to the same common header.
● Alarm indicating position conflict between CIVs of the same common header.
● Alarm indicating connection of two CCWS trains to the same common header.
[Link].4 IRWSTS Boundary Isolation for Preserving IRWST Water Inventory Interlock
The IRWST has a safety-related function to isolate the IRWST for purposes of
preserving the IRWST water inventory to support the safety-related function of
controlling core reactivity (via safety injection) by closing the IRWST isolation valves.
This preserves IRWST inventory for long-term availability of safety injection, given a
pipe failure in a connected non-safety related system. The functional logic is shown in
Figure 7.6-4—IRWSTS Boundary Isolation for Preserving IRWST Water Inventory
Interlock.
1. Transfer of heat loads from safety-related SSC to a heat sink under both normal
operating and accident conditions,
These safety-related automatic switchover functions provide that during a failure that
prevents the train in service from transferring heat loads, the redundant train turns on
to transfer the heat loads from the safety-related SSC. The pulse function logic block is
used so that the circulating pumps are started and run to full speed, before the
actuation signal is removed. A pulse order is used to provide assurance that the actions
of the execute features go to completion. The time delay logic block is used to start the
pumps in a sequenced fashion (one pump at a time); so that they are running at full
speed before they are loaded to the system. The following automatic switchover
functions verify that the SCWS is capable of fulfilling the safety-related functions in
compliance with GDC 44:
The following automatic control function verifies that the SCWS is capable of
fulfilling its safety-related functions in compliance with GDC 44:
● SCWS Chiller Evaporator Water Flow Control for Trains 1 and 4 to prevent
freezing at the evaporator coil:
Section 5.2.2 describes LTOP for the U.S. EPR design. Low temperature RCPB
overpressure events include mass input events and heat input events. A start of four
medium head safety injection (MHSI) pumps with one large miniflow line isolation
valve failed into the closed position is the limiting case.
The MHSI pumps are used to inject borated water from the in-containment refueling
water storage tank (IRWST) into the cold legs when a safety injection signal is present.
A large miniflow line branches off from the discharge side of each MHSI pump and
provides a path, through a motor operated isolation valve, to the IRWST. These
isolation valves are interlocked in the open position during low temperature
operations to reduce the MHSI injection pressure.
The interlock holding open the MHSI large miniflow valves serves two purposes:
The pressurizer safety relief valves (PSRVs) ultimately provide protection against
brittle fracture of the RPV. However, the PSRV setpoints and sizing are based on the
pressure and flow rates of four MHSI pumps, with one large miniflow valve failed
closed, injecting into the RCS. For this reason, below the P17 permissive temperature
threshold, the large miniflow line isolation valves are interlocked in the open position
to make brittle fracture protection via the PSRVs effective. Actuation of the PSRVs by
the PS in an LTOP capacity is described in Section 7.3.
The RHR system can only be connected to the RCS below the P14 permissive RCS
temperature threshold. Below the P14 permissive temperature, over-pressure
protection of the RHR system is provided differently in two different RCS temperature
regimes, as described below. In both temperature regimes, a start of four MHSI pumps
with one MHSI large miniflow line isolation valve failed into the closed position is
representative of the limiting pressure addition event.
When the P14 permissive is validated and one or more trains of RHR are connected to
the RCS, the MHSI large miniflow valves are interlocked in the open position. The
RHR spring-loaded safety valves along with the interlock holding the large miniflow
valves open provide overpressure protection of the RHR system in this temperature
regime.
During the postulated pressure addition event, by the time RCS pressure reaches the
RHR safety valve opening setpoint, the three MHSI pumps with open large miniflow
valves are no longer able to inject due to a higher RCS pressure caused by the single
MHSI pump with its large miniflow valve closed. Therefore the other three MHSI
pumps re-circulate through their miniflow lines to the IRWST. This leaves the one
MHSI pump with its (failed) closed large miniflow valve injecting into the RCS. The
RHR spring loaded safety valves are sized based on the pressure and flow rate of one
MHSI pump, with large miniflow line isolated, injecting into the RCS while RHR is
connected.
When the P17 permissive is validated, the MHSI large miniflow valves are interlocked
in the open position. The PSRVs operating in their LTOP mode along with the
interlock holding the large miniflow valves open provide over-pressure protection of
the RHR system in this temperature regime.
The LTOP setpoints for opening of PSRVs are lower than the RHR spring-loaded
safety valve setpoints. Therefore, during the postulated pressure addition event, the
PSRVs relieve pressure before the design pressure of the connected RHR system is
reached. The PSRV setpoints and sizing are based on the pressure and flow rate of four
MHSI pumps, with one miniflow line isolated, injecting into the RCS. Actuation of the
PSRVs by the PS in an LTOP capacity is described in Section 7.3.
Generation of the P14 and P17 permissive signals is described in Sections [Link].9 and
[Link].12.
The logic for the MHSI large miniflow valves interlock between P14 and P17
permissives is shown in Figure 7.6-3. RHR isolation valves interlock is shown in
Figure 7.6-11.
Two redundant ALUs within a PS division each send the interlock signal to the large
miniflow line isolation valve of one MHSI train. This arrangement precludes a single
ALU failure from preventing the opening of a valve. The failure of a single PACS
module or of a single valve results in one MHSI large miniflow line being isolated,
which is accounted for in the design of the RHR safety valves and PSRVs as previously
described.
Additionally, no single failure can prevent the isolation valve from being closed on at
least one MHSI injection path during power operation when maximum MHSI
discharge pressure is required.
● Open or closed position of each MHSI large miniflow line isolation valve (each
train).
7.6.2 Analysis
The analysis provided in this section pertains to the I&C functionality related to
interlocks important to safety, or supports U.S. EPR compliance with requirements at
the plant level. Compliance of specific mechanical configurations, valves and piping
with applicable codes and standards is addressed in the appropriate sections identified
in Section 7.6.1.
[Link].1 Compliance with the Single Failure Criterion (Clause 5.1 of IEEE Std 603-
1998)
The interlocks important to safety are designed to satisfy the single failure criteria.
Specific aspects of single failure accommodation are described as part of the functional
description of each interlock in Section [Link]. Accommodation of single failures at
the system level for the PS, SAS, and PACS is described in Section 7.1.
Accommodation of single failures at the system level for the mechanical safety systems
described in this chapter is addressed in the relevant sections identified in
Section [Link].
Components and modules that are required to perform the interlocking functions
described in this section are classified as safety-related. They are designed to Class 1E
standards and are applied in accordance with a quality assurance program. Software
used in these functions is developed and applied in accordance with ANP-10272-A
(Reference 3). Further discussion of safety-related I&C system compliance with
requirements for quality is found in Section 7.1.
[Link].3 Compliance with Requirements for Independence (Clauses 5.6 and 6.3 of
IEEE Std 603-1998)
Redundant divisions of the safety-related I&C systems are independent from one
another so that a failure in any one portion of the system does not prevent the
redundant portions from performing their function. Both electrical and
communication independence are maintained as described in Section 7.1.
I&C equipment required to perform the interlock functions described in this section is
independent from the effects of anticipated operational occurrences and postulated
accidents. The safety-related I&C systems are located in areas that are not subject to
degraded environmental conditions as the result of an event. Equipment that may be
located in areas subject to a degraded environment is required to be qualified to
operate in the expected post-event conditions. Environmental qualification of
instrumentation and control equipment is discussed in Section 3.11 and Section 7.1.
The PS and SAS do not rely on input from non-safety-related systems to perform the
interlock functions described in this section. Certain sensor measurements are used as
inputs to both a safety-related interlock function, and a non-safety-related control
function performed by a non-safety-related I&C system. In these cases, the signal
conditioning and distribution system (SCDS) is provided to condition (if necessary)
and distribute signal inputs needed within multiple distributed control system (DCS)
subsystems.
Sensors and acquisition circuits are periodically tested. The input channel to be tested
is placed in a lockout condition, and the downstream logic is automatically modified to
disregard the input under test and maintain the interlock function in its current state.
The functional unit of the safety-related systems are continuously monitored through
self-testing during power operation. During outages, extended self-testing is
performed to verify functionality that cannot be tested with the reactor at power.
With respect to the connections between the output circuits of the PS and SAS, and
the PACS modules, and to the actuators themselves, surveillance of interlocking
functions during power operations can be satisfied by observing the correct
interlocked position of the actuators.
The safety-related I&C systems are designed to provide bypassed and inoperable status
information to the operator. Sufficient indications are provided to the operator to
evaluate the status of each interlock as described in the relevant functional
descriptions in Section [Link].
[Link].5 Conformance to Guidance Regarding the Use of Digital Systems (IEEE Std
7-4.3.2-2003)
The interlock functions described in this section are implemented in I&C systems
using the TELEPERM XS platform, which is approved for use in safety-related systems
of nuclear power generating stations in the United States. These systems are
7.6.3 References
1. IEEE Std 603-1998, “IEEE Standard Criteria for Safety Systems for Nuclear Power
Generating Stations,” Institute of Electrical and Electronics Engineers, 1998.
2. IEEE Std 7-4.3.2-2003, “IEEE Standard Criteria for Digital Computers in Safety
Systems of Nuclear Power Generating Stations,” Institute of Electrical and
Electronics Engineers, 2003.
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