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MERCEDES-BENZ 280 SERVICE MANUAL

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Location of Specific Repair Instructions
Engine
Table of Contents
Location of specific repair instructions
Engine number and vehicle identification tag location
Installation Survey
Identification of Vehicle
Engines with CIS
Technical Data
Engine
Filling Capacities
Engine and model survey
Checking compression
Test values in bar for engine at operating temperature
Special tool
Checking
Checking cylinders for leaks
Evaluating cylinder bores
Conventional tool
Measuring oil consumption
Telethermometer
Removal and installation of engine
Oil filling capacity in liters
Tightening torques
Engine vent - Description of function
Engine with vent valve
Engine with vent jey
Checking, drilling and honing cylinder bores
Grinding crankcase mating surface
Piston spacing in relation to parting surface
Knocking out steel ball in upper main oil duct
Closing main oil duct
Closing main oil duct with closing plug
Checking, replacing and tightening conrod bolts
Conrod bolt sizes
Conrod nut torque
Self-made tool
Repairing and squaring connecting rods
Association piston - cylinder
Piston code number and piston distance
Test values
Checking and reconditioning crankshaft
Explanations concerning diagram
Crank test
Hardness test
Hardening
Checking hardening procedure
Corrosion protection
Riveting additional weight off and on
Mounting of crankshaft
Associating crankshaft bearings, installing crankshaft
Crankshaft and bearing shells
Replacing front crankshaft radial oil seal
Replacing rear crankshaft radial oil seal
Removal/installation of radial ball bearing and closing in crankshaft
Removal/installation of pulley, vibration damper and balancing disc
Static balancing of balance disc
Checking and correcting adjustment of TDC transmitter
Removal and installation of crankshaft sprocket
Removal and installation of flywheel and driven plate
Static balancing of flywheel
Checking and adjusting valve clearance
Adjusting valve clearance
Replacing threaded bushing and valve adjusting screw
Checking and adjusting camshaft timing
Removal and installation of camshafts
Grinding camshaft bearing journals
Checking axial play
Removal and installation of rocker arms
Removal and installation of valve springs
Checking valve springs
Replacing valve stem seals
Checking and machining valves
Inspecting, assigning and installing valve guides
Checking valve guide
Assigning and inserting valve guides
Renewal of valve seat rings
Machining valve seats
Removal and installation of chain tensioner
Replacing timing chain
Removing and installing tensioning rail
Removal and installation of slide rails
Sliding rail in camshaft housing
Sliding rail in cylinder head
Sliding rail in crankcase
Removal and installation of intermediate wheel
Removal and installation of guide wheel
Checking and adjusting on-off ratio
Cruise control/tempomat, pneumatic
Cruise control/tempomat, electrical
Checking and regulating engine
Wiring Diagram
Checking on chassis dynamometer
Checking without chassis dynamometer
With light alloy fuel distributor
Transistorized ignition system
Checking choke system
Checking cold-starting valve for function and leaks
Testing thermo time switch
Testing below +15C coolant temperature
Testing above +15C coolant temperature
Testing cutoff point of auxiliary air valve
Checking delivery capacity of fuel pump
Checking decel shutoff
Checking activation of switchover valve
Testing switchover valve
Layout sweitchover valve
Test speed-dependent control
Electronic tachometer
Testing output signal
Testing input signal
Mechanical tachometer
Checking idle speed stabilization with rpm increase following start
Checking fuel distributor for constant delivery
Checking fuel pump relay with electronic rpm regulation
Layout fuel pump relay
Testing activation of fuel pump relay
Testing operation of fuel pump relay
Survey mixture preparation
Removal and installation of mixture controller
Replacement of fuel distributor
Removal and installation of injection valves
Replacement of air flow sensor
Removal and installation of mixture controller with air guide housing
Removal and installation of throttle valve housing
Subsequent installation of safety switch on air flow sensor
Replacement, centering and zero position of air flow sensor plate
Removal and installation of fuel filter
Removal and installation of fuel pump
Replacement of holder for fuel pump, fuel filter and fuel reservoir
Subsequent installation of separate check valve on fuel pump
Checking and adjusting closing angle and firing point
Removing, preventing formation of layer on breaker points
Protective breaker cap
Renewing contact breakers
Removal and installation of ignition distributor
General description of breaker-controlled transistorized ignition
Instructions concerning test jobs
Removal and installation of air cleaner
Functional description of intake air preheating system
Removal and installation of thermostat for intake air preheater
Removal and installation of air filter
Removal and installation of intake pipe
Instructions for renewing and tensioning V-belts
Used V-Belts
Mounting and tensioning of new V-belts
Renewal and tensioning of V-belts
Handling of measuring instruments
Alternator - coolant pump up to and including 1974
Alternator - coolant pump starting 1975
Power steering pump
refrigerant compressor
Information plate on cross-member in front of radiator
Recognising catalyst from color of information plate
Information plates
Tourist vehicle
Test program
Operational diagram
Quick test with adapter
Component test program
Testing frequency valve
Testing supply line to oxygen sensor
Testing lambda control
Testing air injection
Testing vacuum lines
Testing vacuum
Testing fuel evaporation control system
Checking draw-off connection and purge valve
Removal and installation of intake manifold, replacement of gasket
Idle air feed
Intake manifold
Renewing intake manifold
Removal and installation of exhaust manifold
Testing EGR
Function diagram EGR
Operation of EGR
Testing and adjusting firing point
Testing and adjusting values
General description of breakerless transistorized coil ignition system
Components of ignition system
Ignition coil
Pre-resistors
Switching unit
Ignition distributor
Operation of transmitter section
Notes concerning jobs on ignition system
Testing breakerless transistozed ignition
Voltage test
Testing dwell angle
Testing ignition distributor transmitter section
Conventional test instruments
Oil circuit with air oil cooler
Oil pressure
Opening pressures of pressure relief and bypass valve
Standard application
Oil level checkup
Air oil cooler
Additional installation of oil pressure relief valve in main oil dusct
Removal and installation of outer oil return line
Checking thermostat in oil filter
Thermostat opening temperatures
Removal and installation of thermostat in oil filter upper section
Removal and installation of oil pump
Standard installation oil pump version C
Coolant circuit and engine cooling
Engine cooling
Draining and filling coolant - Anti-freeze table
Draining
Filling
Cleaning cooling system
Removing oil
Deliming and removing rust
Removal and installation of water pump
Temperature controlled visco-fan clutch
Transport and storage
Magnetic fan clutch
Handling magnetic fan clutches
Removal and installation of radiator
Repairing radiator
Testing radiator or expansion tank closing cap
Removal and installation of front engine mount
Removal and installation of rear engine mount
Removal and installation of engine shock absorber
Engine shock absorber right
Engine shock absorber left
Model 116, engine shock absorber left and right
Model 123, engine shock absorber left and right
Model 126, engine shock absorber left and right
Engine with decel shutoff
Engine regulating
Engine and chassis regulation
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