PU MPS
OPTIMIZING PUMP
OPE R ATIONS AND
SAVING E NE RGY
HYDR AULIC UPGR ADE KIT
FOR CENTRIFUGAL PUMP S SERIES
ANDRITZ Pumps
for your industry
Water Pulp and Food Mining and Power Other
paper minerals industries
ANDRITZ develops and manufactures high-quality custom tailored
pumps for various industries. We supply pumps for different water and
waste water applications. ANDRITZ pumps are operating successfully
worldwide, for example in water resources management, waste water
disposal, as well as large infrastructure projects for irrigation,
desalination, and for drinking water and industrial water supplies.
Thousands of ANDRITZ submersible motors and pumps have been installed
in mines around the world, working under severest conditions in
water management and emergency drainage, including the
largest submersible dewatering pumps in the world.
As plant and equipment supplier to the pulp and paper industry,
ANDRITZ provides a complete pump program. Our product portfolio
comprises medium-consistency pumps with an innovative fiber
separation system, for example, as well as headbox pumps with
efficiencies of over 90% and particularly low pulsation.
Finally, we also supply high-performance and reliable pumps for
food applications such as proteins, dairy products, or beverages as well
as a complete pump program for the entire sugar and starch industry.
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Single-stage centrifugal
pump – S series
Success story in the modern pumping industry
As suppliers of complete production systems for the FIELDS OF APPLICATION
pulp and paper industry, we have acquired broad ex- • Pulp production
pertise in the related process technologies – the ba- • Recycled fiber preparation
sis of our successful development of components for • Papermaking
conveying stock and pulp. One result of our expertise • Chemical industry
in custom-tailored pump solutions for the pulp and • Food industry
paper industry is our well-proven single-stage cen- • Energy supply
trifugal pump from the S series. Shortly after its intro- • Water supply
duction to the pumps market, this centrifugal pump • Waste water treatment
series realized half of all stock pump sales. Currently,
more than 50,000 ANDRITZ S series centrifugal pumps
are operating successfully all over the world. They of- PRODUCT FACTS:
fer robustness and wear resistance and thus fulfill high-
est customer expectations in terms of efficiency, life • Flow rates up to 4000 m3/h
cycle, maintenance-friendliness, and economic effi- • Heads up to 140 m
ciency. The single-stage centrifugal pump from the S • Casing pressure up to 16 bar
series can be considered a success story in the modern • Temperature up to 140°C
pumping industry. • Consistency up to 6%
PRODUCT SPECIFICATIONS
• Single-stage centrifugal pumps with closed,
semi-open or open impeller
• Pumps according to EN 733, ISO 2858
and 5199 available
• Various material combinations (Grey Cast Iron
Duplex and Super Duplex) ensure a long service
life and excellent economic efficiencies
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Single-stage centrifugal
pump – S series
Success story in the modern pumping industry
IMPROVED PERFORMANCE FOR By optimizing pump operations and
SINGLE-STAGE CENTRIFUGAL saving the energy otherwise wasted, it
PUMP S SERIES is also possible to save on maintenance
According to the global pump authori- costs, extend the service life of the
tative survey report, most of the pumps pumps, mechanical seals and bearings,
installed in plants operate at partial improve the NPSH performance, lower
load because the pumps are oversized variation and noise, and substantially
or conditions in the plant have changed. increase the plant availability and pro-
ductivity.
As a result, a large part of the energy is
simply wasted. Thus, the new hydraulic
upgrade kit has been developed to fur-
ther improve our tried and tested, sin-
gle-stage centrifugal pumps from the
S series.
4
S-hydraulic
upgrade kit
Improved performance for single-stage centrifugal pump S series
According to the global pump authoritative survey re- pumps from the S series. By optimizing pump opera-
port, most of the pumps installed in plants operate at tions and saving the energy otherwise wasted, it is also
partial load because the pumps are oversized or con- possible to save on maintenance costs, extend the
ditions in the plant have changed. As a result, a large service life of the pumps, mechanical seals and bear-
part of the energy is simply wasted. Thus, the new hy- ings, improve the NPSH performance, lower variation
draulic upgrade kit has been developed to further im- and noise, and substantially increase the plant avail-
prove our tried and tested, single-stage centrifugal ability and productivity.
PUMP RELIABILITY CURVE WITH INSTALLED HYDRAULIC UPGRADE KIT
5
ANDRITZ energy
saving solutions
... with installed hydraulic upgrade kit
S-HYDRAULIC KIT
“BASIC”
• Average efficiency increase 3-5%
• The new pump parameters are
similar to the original ones
S-HYDRAULIC KIT
“CONVERT” AND “PREMIUM”
• Average efficiency
increases 5-10%
New hydraulic „basic“
New hydraulic „convert“
Old hydraulic
Our goals at ANDRITZ are to
provide first-class products
and service to secure sustained
customer satisfaction.
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S-hydraulic
upgrade kit
Three custom-tailored solutions for your S pump
The new S-hydraulic kit is available in three different “premium” – the pump casing is specially prepared for
options: basic, convert, and premium. The first option our Industrial Internet of Things (IIoT) pump sensor, en-
– “basic” – comprises an exchange of the impeller and suring that the pump is all set for the next digital de-
liners in our centrifugal pumps from the S series, which velopments in the pump industry.
already operate in the optimum area. This small adap-
tation results in an increase of efficiencies by 3-5% as BENEFITS
well as a drastic reduction in the pumps’ energy con- • Increase efficiency of 3-10%
sumption, resulting in lower operational costs. In ad- • Drastic reduction in pumps’ energy consumption
dition, the second option – “convert” – also includes • Lower operational costs
an exchange of the pump casing, impeller and liners • Extended service life
of the pump, which operates in part load. This extends • Industrial Internet of Things (IIoT) enabled
the pump’s service life, and results in a huge increase • Improved NPSH performance
of efficiencies by 5-10%. Finally, for the third option – • Lower variation and noise
S - H Y D R AU L I C K I T S - H Y D R AU L I C K I T S - H Y D R AU L I C K I T
BAS IC CONVE RT PRE M IU M
EXCHANGE OF IMPELLER EXCHANGE OF IMPELLER EXCHANGE OF IMPELLER
AND LINERS FOR IMPROVED AND CASING FOR IMPROVED AND CASING, BASE
EFFICIENCY EFFICIENCY AND PREPARED FOR INTERNET
EXTENDED SERVICE OF THINGS
LIFE
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Greater efficiency for a com-
petitive edge - Pumps service
Optimization / Modernization / Operating reliability
The conditions of your plant have timum solution possible that is tai-
changed, but your pumps are still lored to your needs. After examining
operating as previously and there- your plant, we determine its savings
fore, wasting energy? Would you like potential and realize it by improv-
to optimize your system to reduce ing the efficiency of the pumps in-
costs? With ANDRITZ, you will have a stalled. Additionally, this individual
competent partner for these and nu- solution lowers your maintenance
merous other services at your side. costs. You do not have to think
about personnel, nor about mainte-
Service and maintenance have a nance schedules or utilities. Assem-
long tradition at ANDRITZ and com- bly is conducted according to de-
plement the product portfolio. The fined schedules and with assistance
century-long expertise is reflected from our trained personnel.
not only in a service portfolio with
innovative solutions and advanced
products that can be optimally AN OVERVIEW OF OUR SERVICES
adapted to the respective cus-
tomer needs, but also in a specially Supply of original spare parts
trained staff. ANDRITZ has special- Deployment of trained personnel
ized in the servicing of pumps to Installation and start-up
achieve improved efficiencies and Inspection
adaptations to changed operat- Repairs, overhauls, maintenance
ing points of the installed pumps. A Machine assessment by an expert for
large potential for savings can al- early fault detection
ready be achieved by improving Consulting and modernization
the efficiency of 20 percent of the Performance and vibration measurement
installed pumps. Our service team Fault and damage analyses
provides prompt, professional, and Feasibility studies
reliable assistance – also for other Energy consulting for pumps and systems
manufacturers’ products. Book our Preparation of maintenance schedules
service package and you can be Service and maintenance agreements
sure of the best operating reliabil- Automation and Electrical Power Systems
ity for your systems in the long term. Electronic equipment
We conduct an expert assessment Training
together with you, thus creating
transparency and making an op-
8
Find out more about
ANDRITZ pumps service
9
Always a flow ahead -
Research and development
Our affiliate ASTROE enjoys an internationally
renowned reputation for its hydraulic developments
and investigations. The high efficiency of the
ANDRITZ pump series is ensured by Computational
Fluid Dynamic (CFD) calculations and extensive
testing carried out in our company owned laboratory.
Continuously increasing demands the world. By networking these re-
by customers in our operating in- search and development centers,
dustries emphasize the significance we provide a continuous transfer
of R&D in the constant optimization of know-how within the ANDRITZ
of products and services. Today, GROUP for the benefit of our cus-
efficiency, flexibility, and reliability tomers. The main tools for R&D are
over an extended lifetime are the numerical simulation methods as
major challenges of the market. well as experimental measurements
in the laboratory and on site. State-
Our commitment to research and of-the-art equipment, highly pre-
development forms the basis for cise measuring instruments as well
our advances in hydraulic machine as the latest simulation technolo-
manufacturing. With ASTROE, center gies, and powerful software form
for hydraulic engineering and lab- the basis of the high technical qual-
oratory, we have an internationally ity of the pumps and turbines from
renowned institute for hydraulic de- ANDRITZ.
velopment work at our disposal. We
are currently developing and testing
our pumps and turbines at five lo-
cations in Austria, Germany, Swit-
zerland, and China. Our test stands
are among the most accurate in
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INNOVATION SINCE 1852
The internationally renowned ANDRITZ GROUP has been building pumps for
more than 165 years. We offer innovative and targeted solutions with pumps
and complete pumping stations. Our longstanding experience in hydraulic
machine manufacturing and complete process know-how form the basis
of the high standard of ANDRITZ pump engineering. Our quality and high-
efficiency products as well as our understanding of customer requirements
have made us a preferred partner for pumping solutions worldwide. ANDRITZ
offers everything from a single source – from development work, model
tests, engineering design, manufacture and project management, to after-
sales service and training. We also perform complete start-up on site and
guarantee our customers the best support. Our declared goal is
your complete satisfaction. See for yourself!
EUROPE NORTH AMERICA ASIA
ANDRITZ AG ANDRITZ INC ANDRITZ (CHINA) LTD.
Stattegger Strasse 18 5405 Winward Pkwy Ste 100w No.83 B Zone, Leping Central Techno-
8045 Graz, Austria Alpharetta, GA 30004 USA logy & Industry Park, Sanshui District,
p: +43 316 6902-2509 p: +1 770-640-2500 Foshan 528137, Guangdong, P.R.China
f: +43 316 6902-413 f: +1 770-640-9454 p: +86 0757 6663-3102
pumps@andritz.com pumps@andritz.com atc_pumps@andritz.com
ANDRITZ Ritz GmbH SOUTH AMERICA ANDRITZ Separation & Pump
Güglingstraße 50 ANDRITZ HYDRO S.A. Technologies India Pvt. Ltd.
73529 Schwäbisch Gmünd, Av. Juruá 747, Alphaville Industrial S.No. 389, 400/2A & 400/2C,
Germany 06455-010, Barueri, SP - Brasil Padur Road, Kuthambakkam
p: +49 7171 609-0 p: +55 11 4133-0000 Village, Poonamallee Talluk,
f: +49 7171 609-287 f: +55 11 4133-0037 Thiruvallur District –
ritz@andritz.com bombas-brazil@andritz.com 600124, Chennai, India
p: +91 44 4399-1111
pump.in@andritz.com
ANDRITZ.COM/PUMPS
All data, information, statements, photographs and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or
form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2018. All rights
reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database
or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation
of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria.
