DEPARTEMENT TEKNIK KIMIA ITS
MATA KULIAH SISTEM UTILITAS PABRIK
INDUSTRIAL WATER MANAGEMENT & WATER 4.0
By : Ir.Hamdani Bantasyam, ST.,M.MT.,IPU
Director
PT Energi Quarto Indonesia
(SUEZ Water)
Thursday, 10 March 2022
TOPICS Only if you understand the ‘basic
principles,’ you can solve the
difficult and complex problems
—— Dr. M.S. Willis Ph.D., Thermodynamic and Transport Phenomena, 1974
PURPOSE Sharing about Industrial Water
PROCESS Presentation, Q & A
More understanding about Industrial
PAY OFF
Water Management
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PHONNA
Water-related challenges
3
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Water-related challenges
4
PHONNA
Water-related challenges
V
5
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Competing Water Use
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Industrial Water
• Water is used in the extraction of the
raw material, processing of intermediate
products, manufacturing, transportation,
maintenance, storage and finally for
disposal or reuse.
• Water management is associated with
the industrial processes, include
efficiency, conservation, reuse, and
treatment or filtration of the water that
has been used
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Industrial Water Use
Industrial products do have a water footprint
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PHONNA
Industry & Water
BUILDINGS & FACILI TIES CHEMICAL PROCESSING FOOD & BEVERAGE MINING & MINERAL
HEALTH CARE LODGING & HOSPITALI TY MANUFACTURING OIL & GAS
PULP & PAPER POWER PLANT PRIMARY METAL
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PHONNA
CHEMICAL ENGINEER & INDUSTRIAL WATER
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Objective
Water Management
in Industry
• Increase Unit Reliability
• Minimize contaminant
• Decrease downtime
• Increase safety
• Decrease operational costs
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PHONNA
SOURCE OF WATER
Type of Water TDS,PPM TURBIDITY,NTU
Surface Water 200 - 400 Dry Season:30 – 80
Rainy Season: 100 - 350
Ground Water 300 - 1000 15 - 20
Sea Water 35,000-60,000 < 10
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PHONNA
Why Water Can Cause Problem?
Contaminants
SuspendedParticles Dissolvedions DissolvedGases
C ollodial matter H ardness CO 2
Organics, Fe&M n alkalinity O 2
Bioform s Organics&R es.Cl2 H2S, NH3
Filtration Chlorination IonExchange Deaeration
Clarification ReverseOsmosis Chemical Scavenging
Microfiltration ActivatedCarbon Decarbonation
Ultrafiltration Evaporation
Electrodialysis
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PHONNA
Water Cycle in Industry
V
Water Source (Sea Water, River Water Etc)
Suspended Solids
Colloidal Particles
Color Coagulants
Wastewater Flocculants
Soluble Organics
Treatment Emulsion Breakers
Dissolved Fe/Mn
Hardness Precipitants
Odor Control
Cooling Water
Boiler Water
Process Water
Raw Water
Potable Water Suspended/Colloidal Solids
Treatment
Other Soluble Organics
( AOX, color, BOD)
Fats, Oils, and Greases
Heavy Metals
Inorganic Coagulants
Organic Coagulants
Flocculants
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PHONNA
Industrial Water
Waste Water Treatment Plant
Cooling Water
Boiler System
Water Clarification
Water Purification
Stock Pile
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PHONNA
Water Clarification Technology
Solid & Liquid Separation
NO COAGULANT FLOCCULANT
TREATMENT ADDED ADDED
Clarifier
Dissolved Air Flotation
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PHONNA
Water Clarification Technology
Filtration
Anthracite
18"
Cartridge Filter
30"
8" Sand
4" Garnet
Multimedia Filter Automatic Filter
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PHONNA
Water Clarification Technology
Filtration – Multi Media Filter
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PHONNA
Water Clarification Technology
Filtration
Microfiltration Ultrafiltration Reverse Osmosis
Proteins
Bacteria
Viruses
Range Macro molecular Molecular Ionic
Sand
Ions
Particle size 1.0 - 0.1 0.1 - 0.001 < 0.001
(1 = 0.001 mm)
10+ Filtration
Removes Suspended solids, Proteins, Dissolved solids,
large colloids, colloids, small organics,
1.0 bacteria organics metals and salts
Molecular weight > 100,000 100,000 - 300 < 300
0.1 Microfiltration
microns
Operating pressure 10 psig 10 - 100 psig 200 - 800 psig
(13 – 54 Barg)
0.01 Ultrafiltration Pretreatment needs Low Medium High
0.001 Nanofiltration Capital cost Low Medium High
0.0001 Reverse Osmosis
Media filtration is generally effective at removing
particles 10 microns in size and above…
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PHONNA
Water Clarification Technology
Filtration
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PHONNA
Water Clarification Technology
Important of Pre-Treatment
Required Water Quality – Reverse Osmosis
• Higher water quality
Item Measure Guideline
• Longer intervals between cleaning
Suspended solids Turbidity < 1 NTU
• Reduced membrane replacement Colloids SDI <3
• Lower chemical costs Organics TOC < 3 ppm
Color Color < 3 APHA
• Increased capacity
Metals: Fe, Mn, Al ppm < 0.05
H2S ppm < 0.10
Silica (soluble) SiO2 200 ppm*
Ba, Sr ppm < 0.05
Chlorine, free ppm < 0.02
Microbes Dip slides < 1000 CFU/ml*
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PHONNA
Water Purification Technology V
ION EXCHANGE
Treated Water
Anion
Cation Mixed Bed
Degassifier
THERMAL DESALINATION
Sea Water Thermal Desalt
Mixed Bed
REVERSE OSMOSIS
Treated Water RO
Mixed Bed
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Unit 3 kapasitas 1 x 800 MW
Unit 1 & 2 kapasitas 2 x 400 MW
Unit 5 & 6 kapasitas 2 x 600 MW
Unit 7 & 8 kapasitas 2 x 615 MW
Main Office - You are sitting here
Jln Raya Sby - Stbondo
Boiler Water
Power Plant Type
Coal Fired Steam Power Plant Combine Cycle Power Plant Geothermal Power Plant
Diesel Power Plant Hydroelectric Power Plant Solar Power Plant
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Major Water Side Problem
Boiler
S c a le
C o r r o s io n
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Cooling Water
Technology
Discharge
Intake Heat Exchanger
Cold
1. Once through Hot
Pump
Heating or Cooling Cold
Equipment
Heat Exchanger
2. Closed
Pump
recirculating
Hot
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PHONNA
Cooling Water
Technology
Hot
Makeup Heat Exchanger
3. Open Water
recirculating
Cold
Cooling Tower
Pump
Blowdown
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Cooling Water
Technology
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Cooling Water
Cooling temperature effect on power plant efficiency
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PHONNA
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INDUSTRY 4.0 IMPLEMENTATION
Industrial revolution
Industry 4.0 adalah integrasi antara
komputer, Internet of Things (IoT), Artificial
Intelligence (AI), Machine Learning, Big
Internet of Things (IOT)
Data, Automation, dsb, sehingga tercipta
Increasing Complexity
and Cyber Physical
sebuah smart industry. System
Mesin yang dapat bergerak
dan berpikir secara otomatis,
yaitu komputer & robot
Penemuan tenaga listrik,mobil
mulai di produksi massal, tercipta
nya lini produksi/assembly
line/belt conveyor
Penemuan mesin uap yang
digunakan untuk proses
produksibarang & sektor
transportasi
Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0
End of the 18th century Beginning of the 20th Beginning of the 70's Today
century
INDUSTRY 4.0 IMPLEMENTATION
Water Revolution
Water 4.0 memberikan hasil analisa & prediksi yang
cepat & simple, fokus pada aspek mechanical,
operational dan chemical (MOC) Interfacing of real and
virtual water system
Increasing Complexity
(CPS/Cyber Physical
System)
Monitor & Control
Portable analysis
Manual approach
Water 1.0 Water 2.0 Water 3.0 Water 4.0
End of the 18th century Beginning of the 20th Beginning of the 70's Today
century
INDUSTRY 4.0 IMPLEMENTATION
DEVELOPMENT
pengembangan produk yang
dapat dikontrol melalui Internet
of Things (IoT).
Memanfaatkan teknologi internet of things untuk melakukan monitoring dan kontrol terhadap Water
Management pada sebuah industri dari jarak jauh. Dengan teknologi ini, customer tidak perlu jauh-jauh
datang ke lokasi untuk memantau kondisi yang terjadi di pembangkit.
Sangat cocok untuk perusahaan yang mempunyai site di remote area dan kantor pusat di kota besar.
INDUSTRY 4.0 IMPLEMENTATION
IMPLEMENTATION
Menyediakan sensor cerdas untuk meningkatkan konektivitas dan memantau konsumsi & parameter kontrol air, kinerja sistem dan
dampak finansial terhadap total biaya operasional yang terkait air di seluruh proses Industri.
Operational
Efficiency
Parameter air di industry, bisa di monitor & kontrol secara jarak jauh, hanya dengan smart phone,
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THANK YOU !!
