Training Floor Flowchart ( Diagram)

Line Input Start

Trainer Chair

Trainer Table
M/C 19

3ft 4ft 1.5 ft 4 ft 3ft 4ft 1.5 ft 4 ft 3 ft

M/C 1 M/C 10 M/C 19 M/C 28

M/C 2 M/C 11 M/C 20 M/C 29

c c
M/C 3 e M/C 12 M/C 21 e M/C 30
O n O n O
p t p t p
e e e e e
r r r r r
a M/C 4 M/C 13 a M/C 22 M/C 31 a
t t t t t
o a o a o
r b r b r
l l
p M/C 5 e M/C 14 p M/C 23 e M/C 32 p
a a a
t t t
h h h

M/C 6 M/C 15 M/C 24 M/C 33

w w w
a a a
y y y

M/C 7 M/C 16 M/C 25 M/C 34

M/C 8 M/C 17 M/C 25 M/C 35

M/C 9 M/C 18 M/C 27

Cutting Table Iron Table

Single Needle Machine 33 no.
Special Machine 2
 Module
1.Trainability Assessment Test and Grading
2. Introduction to Sewing & Safety
3. Tools & Materials
4. Hand Sewing Techniques
5. Machine Operation
6. Basic Garment Construction
7. Pattern Making & Drafting
8. Garment Stitching (Core)
9. Finishing & Quality Check
10. Repair & Alteration
11. Soft Skills
12. Assessment & Certification
 Content

Basics of sewing machine, needle types, threading, safety rules

Measuring tape, scissors, chalk, fabric types, trims, fasteners
Basic stitches – running, hemming, back stitch, button fixing
Single needle machine, overlock, hemming machine
Seams, darts, pleats, gathers, necklines, sleeves, hems
Body measurement, basic block drafting, paper patterns
Shirts, T- shit, Paints Kurti etc.
Pressing, trimming, thread cutting, final inspection
Common repairs, resizing, hemming, zip/button changes
Communication, teamwork, time management, hygiene
Final practical, viva, certificate distribution
 Activity
Day Domain Lab

TAT(Trainability Test) Test Grading . Traddel

1 control with paper or fabric exercise.Threading
and machine parts

2 Basic concept about sitting position.Traddel

(Foot paddle) Controlling with single stitch.

3 Traddel control with paper or fabric exercise .

Threading and machine parts
Traddel control with paper or fabric
4 exercise.Threading and machine parts and SPI
Knlowlwdge.

5 Demostratation of different types of seams and

continuously practice.

6 Demostratation of operation mockup as par

trainee grade.

7 Demostratation of operation mockup as par

trainee grade.

8 Operation Allocation 1 as per Grading

9 Quality Improvement

10 Stamina run and Performance Mapping

11 Operation Allocation 2 and Quality

12 Stamina run and Performance Mapping

13 Stamina run and Performance Mapping

14 Practical Exam.

15 Revised all chapter and Company policy, rules ragulation and Softskill andaware about floor cultu
to HR Team.
 Activity
Theory Class

Warm welcome of trainees and Self Introduction and company Introduction. Tell
them about Sewing machine and how it works .
Warm welcome of trainees and once repeat yesterday chapter.
Guide trainee about Company Policy and Rules. And Encourage them
about their future in apparel Industry.

5S methodology.Soft Skill class.

Lesson About types of sewing machines and machine Parts and their
uses. Types of Needles and size chart.

Lesson about fabric and thread texture., thread cout.

Lesson about Type of Stitch. And Types of seams . Operation name

and operation grade.

Lesson about Type of Stitch. And Types of seams. Fabric and stitch
deffect. Describe about Measurment Chart and how to measure.

Discussion about time study,Time management and operator targets

Aware trainees about hourly and daily target report card, and
efficiency.

Aware about Line WIP, Input, output,and knowledge about sork study
and motion study.

lesson about pasta .

Lesson about TPM & Team Work

Knowledge about Skill matrix. Case Study.

Written Examination

, rules ragulation and Softskill andaware about floor culture and then Handover
to HR Team.
TRAINEE NAME PRESENT DAYS D.O.J:-

SR.NO PARTICULARS Performance GRADE REMARKS

1 METHODOLOGY TEST

2 APTITUDE TEST

3 TRAINABILITY TEST

4 ATTANDANCE SHEET

5 THREADING

6 MACHINE PARTS

OPERATIONAL TRAINING
7 MOCK UP

8 SKILL MATRIX SHEET

9 IE OBSERVATION REPORT

10 TRAINEE FEEDBACK FORM

TRAINER FEEDBACK
11 FORM
12 ORAL TEST

Overall Gradding
 Time Activity
9:00–9:30 AM Attendance & Recap
9:30–11:30 AM Practical Session I
11:30–11:45 AM Tea Break
11:45–1:30 PM Practical Session II / Theory
1:30–2:00 PM Lunch Break
2:00–4:30 PM Skill Demo / Practice
4:30–5:00 PM Q&A, Feedback, Daily Wrap-Up
Training
Cycles Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8

Trainability Operation Stamina run Stamina run Stamina run Stamina run
Assessment Fabric Allocation 1 Quality and and and and
CYCLE 1
Test and Excercises as per Improvement Performance Performance Performance Performance
Grading Grading Mapping Mapping Mapping Mapping

CYCLE 2
 Day 9 Day 10 Day 11 Day 12 Day 13 Day 14 Day 15 Day 16 Day 17 Day 18

Stamina run Stamina run

Operation and Operation and
Allocation 2 Allocation 2 OJT OJT OJT OJT OJT OJT
Performance Performance
and Quality Mapping and Quality Mapping

Trainability Operation Stamina run Stamina run

Assessment Fabric Allocation 1 Quality and and
Test and Excercises as per Improvement Performance Performance
Grading Grading Mapping Mapping
 Day 19 Day 20 Day 21 Day 22 Day 23 Day 24

OJT OJT OJT OJT OJT OJT

Stamina run Stamina run Stamina run Stamina run

and and Operation and Operation and
Allocation 2 Allocation 2
Performance Performance Performance Performance
Mapping Mapping and Quality Mapping and Quality Mapping
 PART -1 PART -B( FABRIC EXERCISES)

SR.N TRAINABILITY TEST AND THREADING MACHINE DICIPLINE AND STRAIGHT SQUAR AND
O NAME FATHER'S NAME GRADING BOBBIN CONTROLLIN CLEANLINES STITCH CORNER
FILING G STITCH

1
2
3
4
5
6
7
8
9
PART -B( FABRIC EXERCISES) PART-C (Operation Allocation 1 as per Grading) PART-D (Operation Allocatio

RECTANGULAR
SHAPE NAD PINTUCKS Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle 5 Cycle 1
CIRCULAR SHAPE
 PART-D (Operation Allocation 2 as per Grading)

Cycle 2 Cycle 3 Cycle 4 Cycle 5 REMARKS