Chittaranjan Locomotive Works Format No FMR.
008
Ver. 00
HAZARD IDENTIFICATION AND RISK ANALYSIS
Effective Date 01.04.2023
Department- :-MECHANICAL/ELB-05
Activity Routine (R)/Non-Routine (NR) Date: 02-04-2024
Occurrence
Sl.
Sub- Severit Probability/ Risk Lega
No Activity R/NR Hazard Risk Control Measure
activity y Risk Level l
.
Frequency
Fabrication of sub- a) Welding fumes Inhalation, Slightly Likely Moderate Y Use of nose mask
assemblies of bogie and i)Welding Injurious to lungs. harmful OCP-005.006 &
1 assembly of
R (GMAW) 005.007
WAP-7/WAG-9 bogie.
b)Emission of infra-red Eye irritation Slightly Unlikely Acceptable N Use of welding helmets, screen etc.
& ultra-violet rays harmful
C)Improper insulation Electric shock Harmful Highly unlikely Acceptable N Welding cable should be properly
of welding cable insulated.
d)Generation of heat Skin gets Slightly Unlikely Acceptable N Use of leather apron ,hand gloves,
and glare affected .Small harmful hand sleeves, arm guards, safety
burn, heat stress. goggles etc.
e)emission of Human health Slightly Unlikely Acceptable N Use of welding screen, safety
Radiation effect harmful goggles, welding helmets,etc.
f)Generation of noise Temporary Slightly Unlikely Acceptable Y Use of ear plug, ear muff.
hearing loss harmful OCP-005.004
Prepared by Approved by
Page 1 of 5
Chittaranjan Locomotive Works Format No FMR.008
Ver. 00
HAZARD IDENTIFICATION AND RISK ANALYSIS
Effective Date 01.04.2023
Department- :-MECHANICAL/ELB-05
Activity Routine (R)/Non-Routine (NR) Date: 02-04-2024
Occurrence
Sl.
Probability/ Control
No Activity R/NR Sub-activity Hazard Risk Severity Risk Level Legal
Risk Measure
.
Frequency
Fabrication of sub- ii)Submerged Arc Heat generation Heat stress Slightly Unlikely Acceptable N Use of PPEs properly.
assemblies of bogie and Welding (S.A.W.) harmful
1) R
assembly of WAP-7/WAG-9
bogie.
iii) Grinding of a)Breakage of Grinding Injury to body Harmful Highly Unlikely Acceptable N Expiry dates of wheels
components wheel to be checked.
Operators will examine
the wheels before
working.
b) Grinding spark Small burn Slightly Unlikely Acceptable N Use of safety goggles
harmful and aprons etc.
c)Fly dust /chips Injury to eyes Slightly Unlikely Acceptable N Use of safety goggles,
harmful masks.
d)Generation of noise Temporary Slightly Unlikely Acceptable Y Use of ear plug, ear
hearing loss harmful muff.
OCP-005.004
iv)Truing/dressing Generation of abrasive Pulmonary Slightly Unlikely Acceptable N Nose musk and apron to
with grinding dust function harmful be used.
wheels affected
Prepared by Approved by
Page 2 of 5
Chittaranjan Locomotive Works Format No FMR.008
Ver. 00
HAZARD IDENTIFICATION AND RISK ANALYSIS
Effective Date 01.04.2023
Department- :-MECHANICAL/ELB-05
Activity Routine (R)/Non-Routine (NR) Date: 02-04-2024
v)Oxy-cutting by a)Fire/Flame Small burn Slightly Unlikely Acceptable N Use of Fire-
oxy –acetylene or harmful extinguisher,EPR
LPG
Fabrication of sub- v)Oxy-cutting by b)Back-fire Physical Harmful Highly unlikely Acceptable N Use of Flash-back
assemblies of bogie and oxy –acetylene or injury, arrestor and Fire
1) LPG property loss. extinguisher.
assembly of WAP-7/WAG-9
bogie.
c) Leakage of gas Physical - Harmful Highly unlikely Acceptable N Ensuring no leakage of
through hose-pipe. injury, gas.
property loss
Vi)Machining, Spillage of cutting oil on Physical Slightly Unlikely Acceptable N Care should be taken so
profile cutting and the floor. injury by harmful that cutting oil not
drilling slippage spillage on the floor,
use of wood dust, sand
or either remove oil on
floor by wiping.
2. House keeping R Stacking of Falling of materials. Physical Slightly Unlikely Acceptable N Maintain stack height at
materials ,sub injury harmful a very low position. Use
assembly items safety shoes, hand-
etc. gloves while handling
materials.
3. Material handling in shop R Handling of Falling of materials may Physical Slightly Unlikely Acceptable N Sharp edges should be
materials by cause injury due to injury harmful dressed- up
hand,trolley,lister, sharp edge of materials. properly .Follow careful
fork-lifter etc. loading and
unloading .Brakes
should be checked prior
to use of material
handling equipment
such as leister, fork-
lifter etc.
Prepared by Approved by
Page 3 of 5
Chittaranjan Locomotive Works Format No FMR.008
Ver. 00
HAZARD IDENTIFICATION AND RISK ANALYSIS
Effective Date 01.04.2023
Department- :-MECHANICAL/ELB-05
Activity Routine (R)/Non-Routine (NR) Date: 02-04-2024
4. Material movement by R a)By wall type Falling of materials. Physical Harmful Highly unlikely Acceptable N Care should be taken
Overhead cranes in jib crane injury while loading and
gantry unloading of
materials with jib
crane .Use proper
PPEs during
operation.
4. Material movement by b) By EOT crane. Chain sling, wire Physical Harmful Highly unlikely Acceptable Y Testing of chains,
Overhead cranes in rope, hooks may injury hooks on regular
gantry breakage. interval by
maintenance
department. Annual
load testing by outer
agency and issuance
of certificates
thereof.
Risk Frequency Slightly Harmful (1) Harmful (2) Extremely Harmful (3)
Highly Unlikely (1) Trivial (1×1)=1 Acceptable Risk (2×1)=2 Moderate (3×1)=3
Unlikely (2) Acceptable Risk (1×2)=2 Moderate (2×2)=4 Substantial (3×2)=6
Likely (3) Moderate (1×3)=3 Substantial (2×3)=6 Un-acceptable Risk (3×3)=9
Prepared by Approved by
Page 4 of 5
Chittaranjan Locomotive Works Format No FMR.008
Ver. 00
HAZARD IDENTIFICATION AND RISK ANALYSIS
Effective Date 01.04.2023
Department- :-MECHANICAL/ELB-05
Activity Routine (R)/Non-Routine (NR) Date: 02-04-2024
Prepared by Approved by
Page 5 of 5
