The tender is for setting up of a lab for Mechatronics Trade with different types of items like Trainer kits

for executing the

practices, software and the required utilities and accessories.

Qty
S. NO PRODUCT

Pneumatics
1. Pneumatic Trainer Kit 1
2. Electro-Pneumatic Trainer Kit 1
3. PLC Module for Electro pneumatics trainer kit 1
4. Pneumatics Animation software -1 license 1
5. Cut sections - Pneumatics 1
6. Vertical workbench with double draw unit 1
7. Compressor 1
8. Computer to install and run the PLC programming software 1
Hydraulics
9. Hydraulic Trainer kit 1
10. Electro-Hydraulic Trainer Kit 1
11. PLC Module for Electro-Hydraulic trainer kit 1
12. Cut sections – Hydraulics 1
13. Vertical workbench with single draw unit 1
14. 40L Hydraulic Power Pack with Oil 1
15. Computer to install and run the PLC programming software 1
Sensor
16. Sensor Trainer kit 1
17. Vertical workbench with double draw unit 1
Mechatronics system
18. PLC Based Conveyor System with Pick and Place and Sorting of Objects (Pneumatic and 1
Hydraulic)
19. Assembly kit – 5 Station 1
20. Automated factory system with Industry 4.0 Technologies 1
21. Tabletop cobot kit 1
Software
22. Simulation software of different Automation technologies (5 Users) 1
23. Computer to install and run the Simulation software 5

General Terms:
• All the components used should be of reputed make and the vendor shall specify the make and model and submit the
proposal with complete technical catalogue and bill of material.
• Operations and maintenance manual to be supplied- 1 set hard copy and 1 set soft copy with the equipment.
• The bidder or OEM should have their service office in the MP.
• The Bidder should demonstrate the items before dispatch as per the technical specification provided in the bid as part
of the technical evaluation.
• One year warranty on Manufacturing defect
DETAILS TECHNICAL SPECIFICATION
1. PNEUMATIC TRAINER KIT
This kit should be designed with the capability to demonstrate the design, construction and application of pneumatic
components and circuits. Should come with a Suitable modular aluminum extruded profile plate so that it is Upgradable and
expandable.
 Should have Industrial pneumatic components
 With an easy Snap-on mounting base

Should contain the below items in it.

S. No Description Qty
1. FRL Unit with pressure gauge 1
Port size 1 / 4”
Flow rate Atleast 500 lts / min
Filtration Minimum 40 micron
Pressure range 1 - 10 bar
Tubing Connection Inlet / outlet - Atleast ø8

2. Junction box with Slide valve 1

Pressure range 1 - 10 bar
Tubing Connection Inlet – ø8, Outlet-ø4
No. of outputs Minimum 7 nos

3. Flow control valve unit 4

Pressure range 1 - 10 bar
Tubing Connection Inlet / Outlet – ø4 Atleast
Control type Bidirectional

4. Single acting cylinder (SAC) 1

Cylinder bore size 25 – 32 mm Dia
Stroke 50 – 60 mm
Pressure range 0.5 - 10 bar
Tubing Connection Inlet / Outlet – ø4
5. Double acting cylinder (DAC) 2
Cylinder bore size 25 – 32 mm dia
Stroke 100 – 125 mm
Pressure range 0.5 -10 bar
Tubing Connection Inlet / Outlet – ø4
6. Union tee Dia4 4
7. Union Y Dia4 4
8. Plug Dia4 6
9. Tube (PU) OD8 (blue) 5 Meter
10. Tube (PU) OD4 (blue) 10 Meter
11. Tube cutter 1
12. 3/2 NC Push Button (Green) Valve 1
Operation Spring return
Pressure range 1 - 8 bar
Tubing connection Inlet / Outlet – ø4

13. 3/2 NC Push Button (Red) Valve 1

Operation Spring return
Pressure range 1 - 8 bar
Tubing connection Inlet / Outlet – ø4

14. 5/2 Double external pilot operated valve 4

Pressure range 2 – 10 bar
Tubing connection Inlet / Outlet – ø4

15. 5/2 External pilot operated valve with Spring return 1

Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4
16. 5/2 Hand lever operated valve with spring return 1
Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4
17. 5/2 Hand lever operated valve with Detent 1
Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4

18. Shuttle valve (OR Valve) 2

Pressure range 1.5 - 10 bar
Tubing connection Inlet / Outlet – ø4
19. Quick Exhaust valve 1
Type Silencer type
Pressure range 0.5 - 10 bar
Tubing connection Inlet / Outlet – ø4

20. Dual pressure valve (AND Valve) 1

Pressure range 1.5 - 10 bar
Tubing connection Inlet / Outlet – ø4

21. Multi distributor fittings (for cascading) 3

22. 5/2 Valve with Lever head switch with detent 1

Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4

23. 5/2 Valve with Mushroom head switch operated with detent 1
Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4
24. M5 Roller lever valve (Forwarding) 2
Type 3/2
Operation Roller lever with spring return
Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4
25. M5 Roller lever valve (Reversing) 2
Type 3/2
Operation Roller lever with spring return
Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4
26. 5/3 Double external pilot operated valve with spring centered (All ports blocked) 1
Pressure range 2 - 8 bar
Tubing connection Inlet / Outlet – ø4
27. Idle return valve assembly – Forwarding 1
Type 3/2
Operation Roller lever with spring return
Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4
28. Time delay valve 1
Type Time delay (2 – 30s)
Operation Spring return
Pressure range 2 - 6 bar
Tubing connection Inlet / Outlet – ø4
29. Pneumatic counter 1
Type Pulse count (0-99999)
Operation Spring return
Pressure range 2 - 8 bar
Tubing connection Inlet / Outlet – ø4
30. Pneumatic proximity switch 2
Size 1/8”
Pressure range 1 - 6 bar
Tubing connection Ø4 atleast

31. Pressure sequence valve 1

Adjustment method Adjusting knob
Type Direct operated poppet type
Flow rate 70 lts / min @6bar
Pressure range 2 - 8 bar
Tubing Connection Inlet / outlet ø4
 32. Back pressure valve 1
Pressure range 2 - 6 bar
Tubing Connection Inlet / Outlet – ø4

33. Pressure indicator 1

Pressure range 1 – 6 bar
Tubing connection Inlet / Outlet – ø4

2. ELECTRO-PNEUMATIC TRAINER KIT

This kit should be designed with capability to demonstrate the design, construction and application of Electro-pneumatic
components and circuits. Should come with a Suitable modular aluminum extruded profile plate so that it is Upgradable and
expandable.
 Should have Industrial Electro-pneumatic components
 With an easy Snap-on mounting base

Should contain the below items in it.

S. No Description Qty
1. FRL Unit with pressure gauge 1
Port size 1 / 4”
Flow rate 500 - 550 lts / min
Filtration 40 Micron
Pressure range 1 - 10 bar
Tubing Connection Inlet / outlet ø8

2. Junction box with Slide valve 1

Pressure range 1 - 10 bar
Tubing Connection Inlet-ø8, Outlet-ø4
No. of outputs Minimum 7 nos.

3. Flow control valve unit 4

Pressure range 1 - 10 bar
Tubing Connection Inlet / Outlet – ø4
Control type Bidirectional

4. Single acting cylinder (SAC) 1

Cylinder bore size 25 – 32 mm dia
Stroke 50 – 60 mm
Pressure range 0.5 - 10 bar
Tubing Connection Inlet / Outlet – ø4

5. Double acting cylinder (DAC) 2

Cylinder bore size 25 – 32 mm dia
Stroke 100 – 125 mm
Pressure range 0.5 -10 bar
 Tubing Connection Inlet / Outlet – ø4
6. Union tee Dia4 4
7. Union Y Dia4 4
8. Plug Dia4 6
9. Tube (PU) OD8 (blue) 5 Meter
10. Tube (PU) OD4 (blue) 10 Meter
11. Tube cutter 1
12. 5/2 Single solenoid valve with spring return (with LED) 1
Pressure range 2 – 10 bar
Tubing connection Inlet / Outlet – ø4

13. 5/2 Double solenoid (with LED) 2

Pressure range 2 - 10 bar
Tubing connection Inlet / Outlet – ø4

14. Magnetic reed switch with clamp 6

Operating voltage DC 24V
Switching logic Solid state output -PNP
Connection type 3 pin male QD connector

15. Electrical connection set 1

Connector type 4mm Banana plug
Cable colours Red and black

16. Electrical push button module 1

Operating voltage 24V - DC
Operation NO / NC type with Led indicator
Led indicator operating voltage 24V - DC
Push button with spring return Green colour button
Push button with detent Red colour button

17. Relay logic unit – 4C/O – 3 Relays 2

Operating voltage 24 VDC
Operation NO / NC type
Type 4-Changeover, 3 relays

18. Inductive proximity sensor assembly 1

Operating voltage 24 VDC
Operating distance 5mm ± 10%
Connector Type 3pin male QD connector
Sensor type Flush head type
19. Capacitive proximity sensor assembly 1
Operating voltage 24 VDC
Operating distance 8mm ± 10%
Connector Type 3pin male QD connector
Sensor type Non-flush head type

20. Optical proximity sensor assembly 1

Operating voltage 24 VDC
Operating distance 290mm ± 10%
Connector Type 3pin male QD connector
Sensor type Light sensing type
21. Electronic counter module 1
Operating voltage 24 VDC
Operation NO / NC type
Connection type 4mm banana plug
Display 6 digits LCD display
22. Electrical buzzer with indicator module 1
Operating voltage 24 VDC
Buzzer decibel value 60 dB
Connection type 4mm banana plug

23. ON & OFF delay timer Module 1

Operating voltage 24 VDC
On delay timer 1 – 10s
Off delay timer 0.5 – 10s
Connection type 4mm banana plug
24. Switch Mode Power Supply 1
Input voltage 230V AC 50 HZ
Output voltage 24V DC
Output indication LED indicator AMBER color
Protection (Overload & Short circuit) Fuse glass type (Input 2A; Output 4A)
No. of output at least 1 number

Textbooks and Manuals related to the technologies should be provided along with the hardware.

3. PLC MODULE FOR ELECTRO-PNEUMATIC TRAINER KIT.

- Should be provided with Siemens S7- 1200 or Allen Bradley logix or equivalent PLC
- Control software for programming
- Hardwired PLC with a proprietary I/O interface for banana plug connections
- Provision for OPC interface

Digital IO’s DI: 12, DO: 8

Connection type 4mm banana plug
Communication RJ45
4. ANIMATION SOFTWARE FOR PNEUMATICS

This software package shall be a handy tool for the trainers in educational institutes & corporate training centres to explain
about the products at a very short period, so as to allow the trainees to have ample time on using trainer kits to gain more
practical knowledge.

The Animation software shall contain the following features

a) Virtual cut sectional animation of all the products categorised according to Pneumatic classification and shall also
help to understand the functions simultaneously.
b) Functional animation of products and symbols
c) Circuit designing tutorial with step-by-step simulation
d) Product description with its function
e) Possible to illustrate the construction of elements
f) Industry oriented application examples
The animation software shall be delivered with a USB type hardware lock for accessing the software application. The software
installation file shall be available in the downloadable link.

5. CUT SECTIONS VIEW FOR PNEUMATICS COMPONENTS

Pneumatic cut section enabling a trainer to demonstrate the internal construction of a product with real world products that
are to actual scale and make the trainees to visualize them and gives a realistic view of components in a better way than the
graphical representations on books and animations.

Sl. No Description Qty

1. Double acting cylinder 1
2. Single acting cylinder 1
3. FRC 1
4. Hand lever valve with detent 1
5. NRV 1
6. Flow control valve 1
7. Push button valve 1
8. Roller lever valve 1
9. Double external pilot operated valve 1
10. Quick exhaust valve 1
11. AND valve 1
12. OR valve 1

6. VERTICAL WORKBENCH WITH DOUBLE DRAW UNIT

It should have 2 faces, so that each side one set of kit can be mounted.
 Size (L x W x H) – atleast (1150 x 850 x 1650) mm
 Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by
 Groove to groove distance – atleast 40 mm
 Leveling casters for quick setting and smooth movement
  Draw unit for storing the components – 2nos (Each number should have atleast 4 Draws in it)
Electrical controls mounting tabletop (One for each Workbench)
 Size (L x W x H) – atleast (1150 x 80 x 140) mm
 Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by

7. SILENT COMPRESSOR
 Motor power – 0.75 HP
 Tank - 30 litre
 Output – 45 litre / Minute
 Noise - 55 dB
 Power supply - 230V, 50Hz

8. COMPUTER WITH TABLE

OS Latest original Windows OS
Professor I3 or better
RAM 8GB or more
Monitor Screen Minimum 19” or better
Ports USB, Ethernet,

9. HYDRAULIC TRAINER KIT

This kit should be designed with capability to demonstrate the design, construction and application of hydraulic components
and circuits. Should come with a Suitable modular aluminum extruded profile plate so that it is Upgradable and expandable.
 Should have Industrial Hydraulic components
 With an easy Snap-on mounting base

Should contain the below items in it.

S. No Description Qty
1. Hydraulic cylinder 1
Size Cylinder Dia atleast 30 mm
Piston Dia atleast 10 mm
Piston length atleast 200 mm
Type Double acting Cylinder
Max operating pressure 20 bar
Pressure range 1 - 20 bar

2. 4/2 Hand lever Operated valve spring return 1

Construction Spool type
Pressure Range 0 - 60 bar
Nominal Flow atleast 60 lpm
Working Temperature range (-20C to +70C)
3. 4/3 Hand lever Operated valve with detent ( A B to T ) 1
Construction Spool type
Nominal flow atleast 60 lpm
Operating pressure 0 - 60bar
Working temperature range 20C to +70C

4. 4/3 Hand lever Operated valve with detent (closed mid. Pos) 1
Construction Spool type
Nominal flow atleast 60 lpm
Operating pressure 0-60bar
Working temperature range 20C to +70C

5. Flow Control Valve (2 way flow control valve) 1

Operating pressure 0 – 60 bar
Max. Operating pressure 120 bar
Flow atleast 20 L/Min
6. Flow Control Valve (one flow control valve) 1
Operating pressure 0 – 60 bar
Max. Operating pressure 120 bar
Flow atleast 20 L/Min

7. Pressure Gauge with Mounting (100kg/cm^2)\ 3

Port Size (inch) G 1/4
Accuracy 1.6% of full scale
Range 0-100
8. Non-Return Valve type Pilot operated 1
Flow direction Free flow A to B; Piloted flow B to A
Operating pressure 0-60 bar
Cracking pressure 1 bar
Max Flow 80lpm

9. Non return valve (0.6 Mpa opening) 1

10. Mounting Kit for cylinders (Scale & Scale holder) 1
11. 4 Way junction box - Port Size (inch) - G ¼ 2
12. P&T Junction box (shut off valve) 1
Type 2/2 Ball valve
Working temperature range -20C to +70C
Size (inch) G¼
Max operating pressure 120bar
13. T-distributor 2
Port Size (inch) G¼
Mounting End connected with couplers
14. Hose-1200,1000,500 1
Material Thermoplastic
Nominal size 6mm
Mounting Both end with quick coupler
Hose Length in mm and Qty 1200x2, 1000x8, 500x8

15. Pressure relief valve 1

Operating Pressure 0-60bar
Max. Operating Pressure 120bar
Pressure Setting range 0-100bar
Working Temperature range -20C to +70C
16. Hydraulic motor 1
Displacement 19.9cm^3/rev
Maximum RPM Atleast 1200 rpm
Max oil flow atleast 25 lpm
Max inlet pressure atleast 175 bar
Max return line pressure atleast 140 bar
17. Hydraulic cylinder with Weight unit: Mass: atleast 9 Kg 1
Textbooks and Manuals related to the technologies should be provided along with the hardware.

10. ELECTRO-HYDRAULIC TRAINER KIT

This kit should be designed with capability to demonstrate the design, construction and application of Electro-Hydraulic
components and circuits. Should come with a Suitable modular aluminum extruded profile plate so that it is Upgradable and
expandable.
 Should have Industrial Electro-Hydraulic components
 With an easy Snap-on mounting base

Should contain the below items in it.

S. No Description Qty
1. Hydraulic cylinder 1
size Cylinder Dia atleast 30 mm
Piston Dia atleast 10 mm
Piston length atleast 200 mm
Type Double acting Cylinder
Max operating pressure 20 bar
Pressure range 1 - 20 bar
2. 4/3 Double Solenoid Valve 1
Construction Spool Type
Nominal flow atleast 80 lpm
Operating pressure 0 – 60 bar
Working temperature range -20C to +60C
3. 4/2 Single Solenoid Valve 1
Construction Spool type
Nominal flow atleast 80 lpm
Operating Pressure 0 – 60 bar
Working temperature range -20C to +60C

4. 4/2 Double Solenoid Valve 1

Construction Spool type
Nominal flow atleast 80 lpm
Operating Pressure 0 – 60 bar
Working temperature range -20C to +60C
5. Flow Control Valve (2-way flow control valve) 1
Operating pressure 0 – 60 bar
Max. Operating pressure atleast 120 bar
Flow atleast 20 L/Min
6. Flow Control Valve (one flow control valve) 1
Operating pressure 0 – 60 bar
Max. Operating pressure atleast 120 bar
Flow atleast 20 L/Min

7. Pressure Gauge with Mounting (100kg/cm^2) 2

Port Size (inch) G 1/4
Accuracy 1.6% of full scale
Range 0-100
8. Non return valve 1
Flow Direction Free Flow A to B, Leak free closure in opp. direction
Cracking pressure atleast 6 bar
Operating pressure 0 – 60 bar
Nominal flow handling capacity atleast 15 lpm

9. Mounting Kit for cylinders (Scale & Scale holder) 1

Material CRCS
Scale 0-300 mm
Scale material Acrylic
10. 4 Way junction box - Port Size (inch) G ¼ 2
11. P&T Junction box (shut off valve) 1
Type 2/2 Ball valve
Working temperature range -20C to +70C
Size (inch) G¼
Max operating pressure atleast 120 bar
12. T-distributor 2
Port Size (inch) G¼
Mounting End connected with couplers
13. Hose-1200,1000,500 1
Material Thermoplastic
Nominal size 6 – 8 mm
Max working pressure 220 – 250 bar
Mounting Both end with quick coupler
Hose Length in mm and Qty 1200x2, 1000x8, 500x8

14. Pressure relief valve 1

Operating Pressure 0-60bar
Max. Operating Pressure 120bar
Pressure Setting range 0-100bar
Working Temperature range -20C to +70C

15. Hydraulic cylinder with Weight unit Mass 9 Kg 1

16. Pressure switch 1
Max operating pressure 0-100bar
Switching frequency 80cyl/min
Electrical rating 6A,125/250V AC
Electrical Connector Plug in connector conforms to DIN 43650
17. 4 change over 3 relay 1
Operating voltage 24 VDC
Operation NO / NC type
Type 4-Change over,3 relays

18. Push button module 1

Operating voltage 24V - DC
Operation NO / NC type with Led indicator
Led indicator operating voltage 24V - DC
Push button with spring return Green colour button
Push button with detent Red colour button
19. Inductive proximity sensor assy 2
Operating voltage 24 VDC
Operating distance 5mm ± 10%
Connector Type 3pin male QD connector
Sensor type Flush head type

20. Electrical connection set 1

Connector type 4mm Banana plug
Cable colours Red and black
Red – 1000x1, 750x2, 300x8
Cable Length in mm & Qty
Black - 1000x1, 300x6
21. Switch Mode Power Supply 1
Input voltage 230V AC 50 HZ
Output voltage 24V DC
Output indication LED indicator AMBER color
 Protection (Overload & Short circuit) Fuse glass type (Input 2A; Output 4A)
No. of output at least 1 number
Textbooks and Manuals related to the technologies should be provided along with the hardware

11. PLC Module for Electro-Hydraulic Trainer kit.

- Should be provided with Siemens S7- 1200 or Allen Bradley logix or equivalent PLC
- Control software for programming
- Hardwired PLC with a proprietary I/O interface for banana plug connections
- Provision for OPC interface

Digital IO’s DI: 12, DO: 8

Connection type 4mm banana plug
Communication RJ45

12. CUT SECTIONS VIEW FOR HYDRAULIC COMPONENTS

Hydraulic cut section enabling a trainer to demonstrate the internal construction of a product with real world products that
are to actual scale and makes the trainees to visualise them and gives a realistic view of components in a better way than
the graphical representations on books and animations.

S. No Description Qty
1. Double acting cylinder 1
2. One way flow control valve 1
3. Two way flow control valve 1
4. 4/2 Single solenoid valves 1
5. 4/2 Double Solenoid valves 1
6. 4/3 Double Solenoid valves 1
7. 4/3 Hand lever valves 1
8. Pilot Operated. NRV 1
9. Pressure relief valve 1

13. VERTICAL WORKBENCH WITH SINGLE DRAW UNIT

It should have 2 faces, so that each side one set of kit can be mounted.
 Size (L x W x H) – atleast (1150 x 850 x 1650) mm
  Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by
 Groove to groove distance – atleast 40 mm
 Leveling casters for quick setting and smooth movement
 Draw unit for storing the components – 1 no (IT should have atleast 4 Draws in it)
Electrical controls mounting tabletop (One for each Workbench)
 Size (L x W x H) – atleast (1150 x 80 x 140) mm
 Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by

14. 40L HYDRAULIC POWER PACK WITH OIL

Tank capacity 40 – 50 ltr
Operating voltage 230V AC 50Hz
Maximum pressure 60 – 75 bar
Motor capacity 1 HP
Output flow 4.8 – 5 Ltrs/min
Power cord 3 Pin, Type D

15. COMPUTER WITH COMPUTER TABLE

OS Latest original Windows OS
Professor I3 or better
RAM 8GB or more
Monitor Screen Minimum 19” or better
Ports USB, Ethernet,

16. SENSOR TRAINER KIT

This kit should be designed with capability to demonstrate the design, construction and application of Sensors

Should contain the below items in it.

S. No Item Description Qty
1. Counter unit 1
2. Electrical buzzer with indicator module 1
3. Workpiece for Magnetic sensor 1
4. Workpiece for Inductive & Capacitive sensor 1
5. Workpiece for Optical & Ultrasonic sensor 1
6. Inductive sensor (Non-Flush type) 1
7. Capacitive sensor 1
8. Magnetic field sensor 1
9. Ultrasonic sensor 1
10. Electrical connection set 1
11. Motor with control unit (12 - 48V DC) 1
12. LM guide unit 1
13. Relay logic unit 4C/O – 3 Relays 1
14. 24V DC, 4A SMPS Assembly – Profile mountable 1
15. Multimeter 1
16. Electrical Push button module 1
Textbooks and Manuals related to the technologies should be provided along with the hardware
17. VERTICAL WORKBENCH WITH DOUBLE DRAW UNIT
It should have 2 faces, so that each side one set of kit can be mounted.
 Size (L x W x H) – atleast (1150 x 850 x 1650) mm
 Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by
 Groove to groove distance – atleast 40 mm
 Leveling casters for quick setting and smooth movement
 Draw unit for storing the components – 2nos (Each number should have atleast 4 Draws in it)
Electrical controls mounting tabletop (One for each Workbench)
 Size (L x W x H) – atleast (1150 x 80 x 140) mm
 Profile groove width – between 8 - 9 mm So that it can accommodate more grooves and items there by

18. PLC Based Conveyor System with Pick and Place and Sorting of bjects (Pneumatic and Hydraulic)
These Mechatronics systems should be fully functional models of actual applications, mimicking hybrid, real life, and
industrial automation scenarios. The system should be integrating important automation technologies, such as
• Pneumatics
• Hydraulics
• Electrical
• PLC
• Mechanical
• Sensors
• Vacuum

The PLC based conveyor system should perform hydraulic pressing and sorting of workpieces with the help of pneumatic
operated rotary pick and place module.
The Station consists of the following major parts and related operations
• FRCLM module
• Hydraulic pressing module – Retract the component and perform pressing operation
• Hydraulic power pack
• Rotary Pick and Place module - a rotary actuator with an arm and suction cup to pick up work pieces and relocate them
to positions from '0 degree to 180 degrees' on horizontal plane
• Sorting Conveyor module – Should sort the different materials based on color of jobs that are arriving at this module.
There should be a sensor at the start of the conveyor, to detect the job and start the conveyor.
• Storage Slide module: There should be pneumatic actuators to extend and intercept the work pieces into the appropriate
slides.
• Valve module:
• I/O Interface Module
• PLC control: The PLC should be capable of handling digital inputs and outputs, and it should have Ethernet interface
to communicate with PC for programming. PLC Programming software should also be provided along with it.
• Control Console
• Profile Table top
19. ASSEMBLY KIT
This training kit should be modules of different mechatronic systems that can be built and assembled fully to make it a
functional mechatronic system by the trainees without the aid of experts or professionals. It should be like a “Do It
Yourself” (DIY) kits as an outcome, enabling students to build and test new automation systems of their own with
various technologies such as pneumatics, electrical, PLC, mechanical and sensor to produce actual applications that
replicate real life industrial scenario.

This kit should also teach them engineering assembly, thereby looking at the document with different engineering
specifications, they should be able to assemble the entire system by themselves and connect the PLC and program it to
see the output. The station should mimic real-time industrial application. It should have different modules, Pneumatic
cylinders, and sensors to get integrated together for performing a complete operation. There should be minimum 3
different PLC to be supplied in the overall 5 station MMS.

SCOPE OF SUPPLY:
a. FEEDER STATION - 1no
b. INSPECTION STATION - 1no
c. BUFFER STATION - 1no
d. PROCESS STATION - 1no
e. SORTING STATION - 1no
f. Programming software and cable - 1no
g. Work piece set - 1no
h. COMPRESSOR - 1no
i. Computer with Table - 1no

a. FEEDER STATION
The Feeder Station should be possible to separate the components from the Stack Magazine and distribute the
components one by one via rotary pick and place module for further processing. The Station should be consist of the
following major parts
S. No Item with description Qty
Horizontal Aluminium profile table:
a) Aluminium profile
Tabletop profile – 40 x 160 mm
1. b) Grid spacing (From slot to slot) – 40 mm 1
c) Profile groove width – 8.3 mm
d) Leveling casters for quick setting and smooth movement
2. I/O Interface module: 1
Valve Manifold:
 Grid spacing – 19 mm
 Provided with Conical silencers for reducing the dB level of exhausted air
 5/2 Double solenoid pilot operated valve:
3. Size – 1/8 ’’ 1
Design – Spool type
Pressure range – 2 – 10 bar
Flow rate – 450 l / min
Manual override- Resetting
Fitted with 1/8” flow control valve for varying the flow
4. Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start up valve: 1
 Port size -1/4 inch
 Flow rate – Atleast 500 l/min
  Maximum supply pressure – 10 bar
 Operating pressure – Atleast 6 bar
 Filtering element grade – Atleast 40 μm
Stack Magazine module:
a) Comprising of Miniature cylinder of dia 25 and stroke 80 mm
Height: 516 mm, Width: 125 mm and Length: 390 mm
5. b) Magnetic sensor for position sensing 1
c) Light barrier Module:
Type: Infra-red
Sensing range: 2m
Transfer Module:
a) Cylinder rotation angle (rotary cylinder fitted with shock absorbers),180 degrees (freely
selectable)
6. b) Compact guided cylinder dia 40 mm, Stroke - 50 mm 1
c) Height: 325.5 mm, Width: 127 mm, Length: 223 mm
d) Vacuum gripper module capable of handling 100gm
e) Magnetic sensor for position sensing
Control console:
a) Cycle start push button –Green with illuminated
7. b) Auto /Manual selector switch -Black 1
c) Home position push button –Red with illuminated
d) Emergency button -Red
8. Cable duct and accessories:
PLC control panel with Siemens S7 1200 or Allen Bradley Logix or similar PLC:
a) Digital inputs-14,Digital outputs 10, Analog inputs 2Ethernet interface 1 x TCP/IP, 10 Mbit/s
b) Terminal blocks
9. 1
c) 25pin D-sub I/O data cable length 1.5 m, wire used 0.25 mm2
d) Cable ducts
e) Power Connection cable:3pin plug

b. INSPECTION STATION

The Inspection station should be possible to measure the height of the components received from its downstream
station and transfer the correct and incorrect components to appropriate slides
The Inspection Station should consists of the following major parts
S. No Item with description Qty
Horizontal Aluminium profile table:
a) Aluminium profile
Tabletop profile – 40 x 160 mm
1. b) Grid spacing (From slot to slot) – 40 mm 1
c) Profile groove width – 8.3 mm
d) Leveling casters for quick setting and smooth movement
2. a) I/O Interface module: 1
3. Valve Manifold: 1
a. Grid spacing – 19 mm
b. Provided with Conical silencers for reducing the dB level of exhausted air
c. 5/2 Double solenoid pilot operated valve:
Size – 1/8”
Design – Spool type
Pressure range – 2 – 10 bar
Flow rate – 450 l / min
Manual override- Resetting
Fitted with 1/8’’ flow control valve for varying the flow
4. Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start up valve: 1
a) Port size -1/4 inch
b) Flow rate – Atleast 500 l/min
c) Maximum supply pressure – 10 bar
 d) Operating pressure – Atleast 6 bar
a) Filtering element grade – Atleast 40 μm
Measuring module:
a) Pneumatic Linear Drive of dia 25mm and Stroke 100 mm
b) LVDT with signal conditioner:
Maximum permissible applied voltage - 42V
5. Output: 4 – 20 mA 1
Overall length – 94.4 mm
c) Diffuse Sensor:
Type: Infrared
Sensing range: 15mm
6. Approve and rejection Slide Module 1
Control console:
a) Cycle start push button –Green with illuminated
7. b) Auto /Manual selector switch -Black 1
c) Home position push button –Red with illuminated
d) Emergency button -Red
8. Cable duct and accessories: 1
PLC control panel with Siemens S7 1200 or Allen Bradley Logix or similar PLC:
a) Digital inputs-14,Digital outputs 10, Analog inputs 2Ethernet interface 1 x TCP/IP, 10 Mbit/s
b) Analogue module: Analogue input(4-20mA)
9. c) Terminal blocks 1
d) 25pin D-sub I/O data cable length 1.5 m, wire used 0.25 mm2
e) Cable ducts
f) Power Connection cable:3pin plug

c. BUFFER STATION

Buffer Station should ensure steady flow of components to the process station by allowing one component at a time
for processing. It should be able to store upto 5 work pieces at a time and if the count has exceeded 5, it should communicate
with the upstream stations to hold the supply of the job until there is a demand from the downstream station.
S. No Item with description Qty
Horizontal Aluminium profile table:
a) Aluminium profile
Tabletop profile – 40 x 160 mm
1. b) Grid spacing (From slot to slot) – 40 mm 1
c) Profile groove width – 8.3 mm
d) Leveling casters for quick setting and smooth movement
2. I/O Interface module: 1
3. Valve Manifold: 1
a) Grid spacing – 19 mm
b) Provided with Conical silencers for reducing the dB level of exhausted air
c) 5/2 Double solenoid pilot operated valve:
Size – 1/8”
Design – Spool type
Pressure range – 2 – 10 bar
Flow rate – 450 l / min
Manual override- Resetting
Fitted with 1/8’’ flow control valve for varying the flow
4. Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start up valve: 1
a) Port size -1/4 inch
b) Flow rate – Atleast 500 l/min
c) Maximum supply pressure – 10 bar
 d) Operating pressure – Atleast 6 bar
e) Filtering element grade – Atleast 40 μm
Conveyor Module:
a) Flat belt conveyor with overall length of 500mm
b) Conveyor to be driven by 24V DC motor of reputed make
c) Conveyor to be provided with electronic drive unit for regulating the speed, reversing the
direction and other function
d) Separator Module:
Comprising of 2 pneumatic cylinders of dia 25 mm and stroke 25mm
5. e) Retro reflective -Photo electric sensor (Upstream): 1
I. Type: Infrared
II. Sensing range: 2m
f) Thru beam -Photo electric sensor (Downstream):
I. Type: Infrared
II. Sensing range: 2m
g) Diffuse Sensor - Photo electric:
I. Type: Infrared
II. Sensing range: 15mm
Control console:
a) Cycle start push button –Green with illuminated
6. b) Auto /Manual selector switch -Black 1
c) Home position push button –Red with illuminated
d) Emergency button -Red
7. Cable duct and accessories: 1
PLC control panel with Siemens S7 1200 or Allen Bradley Logix or similar PLC:
a) Digital inputs-14,Digital outputs 10, Analog inputs 2Ethernet interface 1 x TCP/IP, 10 Mbit/s
b) Terminal blocks
8. 1
c) 25pin D-sub I/O data cable length 1.5 m, wire used 0.25 mm2
d) Cable ducts
e) Power Connection cable:3pin plug

d. PROCESS STATION

The Process Station should be possible to demonstrate drilling operation on a pneumatically driven rotary indexing table and
transfer the work piece via Pick and place module to downstream Station. The Process Station should consists of the following
S. No Item with description Qty
Horizontal Aluminium profile table:
a) Aluminium profile
Tabletop profile – 40 x 160 mm
1. b) Grid spacing (From slot to slot) – 40 mm 1
c) Profile groove width – 8.3 mm
d) Leveling casters for quick setting and smooth movement
2. I/O Interface module: 1
3. Valve Manifold: 1
a) Grid spacing – 19 mm
b) Provided with Conical silencers for reducing the dB level of exhausted air
c) 5/2 Double solenoid pilot operated valve:
Size – 1/8 ’’
Design – Spool type
Pressure range – 2 – 10 bar
Flow rate – 450 l / min
Manual override- Resetting
Fitted with 1/8’’ flow control valve for varying the flow
4. Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start up valve: 1
a) Port size -1/4 inch
b) Flow rate – Atleast 500 l/min
c) Maximum supply pressure – 10 bar
 d) Operating pressure – Atleast 6 bar
e) Filtering element grade – Atleast 40 μm
Rotary indexing table module:
a) Pneumatically driven rotary indexing table capable of handling load upto 50 kg
b) Indexing table to be driven by cylinder of Ø 40 x 75 mm
c) Indexing angle 60 degrees
6. 1
d) Indexing plate diameter-320 mm
e) Diffuse Sensor:
Type: Infrared
Sensing range: 15mm
Drilling Module:
7. a) Drilling machine to be mounted on pneumatic linear drive of stroke of 100mm 1`
b) Pneumatic drilling machine: No-load Speed: 3000 rpm, Weight : 1.4 Kg
Pick and Place module
a) Rod less cylinder – dia 25 mm x 250 mm stroke
b) Aluminium profile pillar – 80 x 80 mm
8. c) Rod less cylinder mounting profile- 40 x 40 mm
1
d) Twin rod cylinder- 15 mm stroke length
e) Vacuum gripper with suction pad
Control console:
a) Cycle start push button –Green with illuminated
9. b) Auto /Manual selector switch -Black 1
c) Home position push button –Red with illuminated
d) Emergency button -Red
10. a) Cable duct and accessories: 1
PLC control panel with Siemens S7 1200 or Allen Bradley Logix or similar PLC:
a) Digital inputs-14,Digital outputs 10, Analog inputs 2Ethernet interface 1 x TCP/IP, 10 Mbit/s
b) Terminal blocks
11. 1
c) 25pin D-sub I/O data cable length 1.5 m, wire used 0.25 mm2
d) Cable ducts
e) Power Connection cable:3pin plug

e. SORTING STATION

Sorting Station should be possible to sort the incoming work piece based on colour and material characteristics to appropriate
slides. The Sorting Station consists of the following
Scope of supply:
S. No Item with description Qty
Horizontal Aluminium profile table:
a) Aluminium profile
Tabletop profile – 40 x 160 mm
1. b) Grid spacing (From slot to slot) – 40 mm 1
c) Profile groove width – 8.3 mm
d) Leveling casters for quick setting and smooth movement
2. a) I/O Interface module: 1
3. Valve Manifold: 1
a) Grid spacing – 19 mm
b) Provided with Conical silencers for reducing the dB level of exhausted air
c) 5/2 Double solenoid pilot operated valve:
Size – 1/8 ’’
Design – Spool type
Pressure range – 2 – 10 bar
Flow rate – 450 l / min
Manual override- Resetting
 Fitted with 1/8’’ flow control valve for varying the flow
4. Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start up valve: 1
a) Port size -1/4 inch
b) Flow rate – Atleast 500 l/min
c) Maximum supply pressure – 10 bar
d) Operating pressure – Atleast 6 bar
a) Filtering element grade – Atleast 40 μm
5. Sorting Conveyor Module:
a) Flat belt conveyor with overall length of 500mm
a. Conveyor to be driven by 24V DC motor of reputed make
b. Conveyor to be provided with electronic drive unit for regulating the speed, reversing
the direction and other functions
b) Comprising of 2 pneumatic cylinders of dia 25 mm and stroke 40 mm
Sorting slides for collecting the work piece on appropriate slides
c) Color Sensor:
a. Sensing range: 15mm
b. Supply Voltage and Current: 10 to 30V DC (10% max. ripple)
1
c. Switch output: PNP, normally open/normally closed contact
d. Output Protection: Protected against false pulse on power-up, short-circuit protected
e. Output rating: 100 mA
d) Proximity sensor:
a. Type - Cylindrical inductive type
b. Supply voltage -12 – 24V DC
c. Sensing range – 8 mm
e) Diffuse Sensor:
a) Type: Infra red
b) Sensing range: 15mm
6. Control console:
a) Cycle start push button –Green with illuminated
b) Auto /Manual selector switch -Black 1
c) Home position push button –Red with illuminated
d) Emergency button -Red
7. Cable duct and accessories: 1
8. PLC control panel with Siemens S7 1200 or Allen Bradley Logix or similar PLC:
a) Digital inputs-14,Digital outputs 10, Analog inputs 2Ethernet interface 1 x TCP/IP, 10 Mbit/s
b) Terminal blocks
1
c) 25pin D-sub I/O data cable length 1.5 m, wire used 0.25 mm2
d) Cable ducts
Power Connection cable:3pin plug

f. PLC SOFTWARE AND ACCESSORIES

 PLC software should be supplied with floating license
 PLC Software and Programming cable should be compatible with PLC used in the above stations for programming and
real time communication
 Programming software should support various programming languages like ST, FBD, Ladder..etc.,
 Ethernet cable should be supplied with the length of 2mtr for connecting PLC to PC for programming and other
communications

Scope of supply

1. PLC programming cable for connecting to PC 1

2. PLC Programming software 1

g. WORK PIECE SET:

Should Contains 18 approved work pieces of diameter 40 mm and height 25 mm 6 rejected work pieces of diameter 40 mm
and height 23.5 in every material made of Aluminium, Delrin and Hylum respectively

h. COMPRESSOR
 Motor power – 0.75 HP
 Tank - 30 litre
 Output – 45 litre / Minute
 Noise - 55 dB
 Power supply - 230V, 50Hz

i. COMPUTER WITH COMPUTER TABLE

OS Latest original Windows OS
Professor I3 or better
RAM 8GB or more
Monitor Screen Minimum 19” or better
Ports USB, Ethernet,

20. Automated factory system with Industry 4.0 Technologies

This Automated Manufacturing setup should be a miniature factory with Industry 4.0 technologies integrated which shall
include the industry standard processes such as Feeder and Sorting.
The system can MIMIC an industrial process like the feeder station feed the work piece to the Sorting station. The sorting
station should segregate the work pieces based on the RFID tag.

Scope of supply should have the below items:

S.no Products description Qty
a. Control Unit 1no
b. Feeder Station 1no
c. Sorting Station with RFID 1no
d. PLC Software and Accessories 1set
e. Work Piece set with RFID Tag 1set
f. Smart Manufacturing Execution System Application with minimum 3 years subscription 1no
g. Augmented Reality Application, with minimum 3 years subscription 1no
h. Compressor 1no
i. COMPUTER WITH COMPUTER TABLE 1no
j. iPad 1no

a. Control Cabinet:
MMS4.0 Control cabinet should send the machine data to cloud through IOT gateway communication. The machine
data includes PLC I/O’s, electrical power and Air consumption. The data from Modular manufacturing system
should be integrated with MMS4.0 control cabinet through Ethernet communication (RJ45 cable) for data
communication to cloud for further processing
The MMS4.0 control cabinet should consist of the following
S. No. Items with description Qty.
Power supply Module:
 Power supply: Input voltage :230/115 V AC (47 – 63 Hz), Output voltage: 24 V DC,
short-circuit-proof Output current: Maximum 3A
1  Miniature circuit breaker DC voltage with max.5A current rating 1
 Terminal blocks
 Power Connection cable: 3-pin plug with length of 1.3 mtr.
Gate Way module:
 Operating voltage: 24V DC
 Communication: Ethernet
2  SD Card reader: Yes 1
  Programmable: JAVA 2, standard edition
 Cellular: 3G with Antenna connector
 Wi-Fi communication
Ethernet Switch:
 No of Ports: 8 (Min.)
3  Operating voltage: 24V DC/AC 2
 Communication: Ethernet
 Connector: RJ45, female
 Transmission Speed: 10/100 Mbps
Energy Module:
a) Energy Meter:
 Input Voltage: 110 - 415 V, programmable
4  Input Frequency: 45 - 65 Hz.
 Communication: RS485 serial channel communication
b) Current Transformer:
 Operating frequency: 50 Hz / 60 Hz
1
 Rated Primary rating: 1A – 7500A
 Rated Secondary Output: 5A (Min.)
c) Power Connection cable: 3-pin plug with length of 1.3 mtr.

Air Monitoring Module:

A. Flow Sensor
 Flow range: 0 – 500 LPM
 Operating Voltage: 24V DC
 Analogue Output: 4 – 20 mA
B. Pressure Sensor
 Operating Voltage: 24V DC
 Pressure Range: 0 – 10 Bar
 Analogue output: 1 – 5 V
 Digital Outputs: 2
5 C. Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and 1 Set
start- up valve:
 Port size -1/4 inch
 Flow rate – 500 – 600 l/min
 Maximum supply pressure – 10 bar
 Operating pressure- 6 bar
 Filtering element grade – 40 μm
 Minimum operating flow – 12 – 15 l/min
PLC control panel with PLC from brands like Siemens, Allen Bradley, OMRON, or
similar brands:
 Digital Inputs- 8
 Digital Outputs – 6
6  1 x TCP/IP 1
 Ethernet Communication port; 2 x AI
 4 Channel Analog Input module
 Power supply: Input voltage :230/115 V AC (47 – 63 Hz), Output voltage: 24 V DC
 Short-circuit-proof Output current: Maximum 3A

b. FEEDER STATION WITH HMI

This station should separate the components from the stack magazine and distribute the components one by one via
rotary pick and place module for further processing. This station should consist of the following items in it
S. No Item with description Qty.
1. Horizontal Aluminium profile table: 1 Set
  Mounting method: M6 Socket head screw & hammer head nut
 Levelling casters for quick Setting and smooth movement
I/O Interface module:
2.  25-Pin D-Sub connector interface board for interfacing valves and actuators 1 Set
 25-Pin D-Sub cable for transferring the I/O to the terminals which in turn are to be
connected to PLC
Valve Manifold:
 Grid spacing – Minimum 19 mm
 Mountable valve port size equivalent to 1/8’’
 Provided with Conical silencers for reducing the dB level of exhausted air
5/2 Double solenoid pilot operated valve:
3.  Material- Extruded aluminium with anodized finish. 1 Set
 Size – Minimum 1/8’’
 Design – Spool type
 Pressure range: 2 – 10 bar
 Flow rate – Minimum 450 – 500 l / min.
 Manual override- Resetting
 Fitted with minimum 1/8’’ or equivalent flow control valve for varying the flow
Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start-up
valve:
 Port size equivalent to 1/4 inch
4.  Flow rate – Minimum 500 – 600 l/min 1 Set
 Maximum supply pressure – 10 bar
 Operating pressure- Minimum 6 bar
Stack Magazine module:
a) Comprising of Miniature cylinder
 Dimension: Dia. 25 – 32 mm and stroke 80 – 100 mm
 Magnetic sensor for position sensing
b) Light barrier Module:
5.  Type: Infra -red 1
 Sensing range: 2 – 3 m Set
 Output Protection: Protected against false pulse on closed contact power- up, short-circuit
protected
Rotary Pick & Place Module:
 Cylinder rotation angle (rotary cylinder fitted with shock absorbers), 180 degrees (freely
6. selectable) 1
 Compact guided cylinder dia. 40 – 50 mm, Stroke - 50 – 75 mm Set
 Magnetic sensor for position sensing
Vacuum Ejector Module:
 Integrated energy saving function
7.  Brightly-lit display screen or LED bar display 1
 Automatic blow off function Set
  Vacuum Ejector module shall be capable of handling minimum 100 gm
HMI:
 7” HMI screen with control buttons in addition to the physical control console
8. Control Console 1
 Cycle start push button – Green with illuminated Set
 Auto / Manual selector switch - Black
 Home position push button – Red with illuminated
 Emergency button - Red
9. Cable duct and accessories: 1 Set
PLC control panel with PLC from brands like Siemens, Allen Bradley, OMRON, or similar
brands:
 Digital inputs – 14, Digital outputs 10, Analog – 2, Ethernet interface 1 x TCP/IP, 10 Mbit/s
10. minimum 1
 Terminal blocks Set
 25-Pin D-sub I/O data cable length 1.5 m, wire used 0.25 square mm.
 Cable ducts
 Power Connection cable:3pin plug with length of 1.3m

c. SORTING STATION WITH HMI

This Station should sort the incoming work piece based on colour and material characteristics to appropriate slides. The
Sorting station consist of the following
S. No Item with description Qty.
Horizontal Aluminium profile table: 1 Set
1  Mounting method: M6 Socket head screw & hammer head nut
 Levelling casters for quick Setting and smooth movement
2 I/O Interface module: 1 Set
Valve Manifold:
 Grid spacing – Minimum 19 mm
 Mountable valve port size equivalent to 1/8’’
 Provided with Conical silencers for reducing the dB level of exhausted air 1 Set
5/2 Double solenoid pilot operated valve:
 Material- Extruded aluminium with anodized finish.
3
 Size – Minimum 1/8’’
 Design – Spool type
 Pressure range: 2 – 10 bar
 Flow rate – Minimum 450 – 500 l / min.
 Manual override- Resetting
 Fitted with minimum 1/8’’ or equivalent flow control valve for varying the flow
4 Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge and start-up
valve:
 Port size equivalent to 1/4 inch
  Flow rate – Minimum 500 – 600 l/min
 Maximum supply pressure – 10 bar
 Operating pressure- Minimum 6 bar 1 Set
 Filtering element grade – 40 μm (Min.)
 Minimum operating flow – 12 – 15 l/min
 Filter Bowl capacity – 9 – 10 ml
 Lubricator Bowl capacity – 20 ml (Min.)
 Connection for tube 8 mm dia. input and 8 mm dia. output
 Mounting – Socket head cap screw with M6 hammer head nut
Sorting Conveyor Module:
a. Flat belt conveyor with overall length of minimum 500 – 600 mm
• Conveyor to be driven by 24V DC motor of reputed make
• Conveyor to be provided with electronic drive unit for regulating the speed, reversing
the direction and other functions
b. Comprising of two pneumatic cylinders of dia. 25 – 32 mm and stroke 40 – 50 mm.
c. 3 Sorting slides for collecting the work piece on appropriate slides
RFID Sensor
5  Read/write distance: 15mm(min)
 Supply Voltage: 10 to 30V DC
 M8 Communicational/ power cable 1 Set

 Output protection: Protected against false pulse on power up, short-circuit protected.
Diffuse Sensor:
 Type: Infra-red
 Sensing range: 15 – 20 mm
 Supply Voltage and Current: 10 to 30V DC (10% max. ripple) @ 20 mA max current
 Output Protection: Protected against false pulse on power-up, short-circuit protected
HMI:
 7” HMI screen with control buttons in addition to the physical control console
Control Console 1 Set
6  Cycle start push button – Green with illuminated
 Auto / Manual selector switch - Black
 Home position push button – Red with illuminated
 Emergency button - Red
PLC control panel with PLC from brands like Siemens, Allen Bradley, OMRON, or similar
brands:
 Digital inputs- minimum 14, Digital outputs Min.10, Analog -2, Ethernet interface 2 x
TCP/IP, 10 Mbit/s
 Opto-Coupler
7
 Terminal blocks 1 Set
 25-Pin D-sub I/O data cable length 1.5 m, wire used 0.25 square mm
 Cable ducts
 Power Connection cable:3pin plug with length of 1.3 m
d. PLC SOFTWARE SPEC:
 PLC software should be an educational perpetual licenses shall be supplied.
 PLC Software and Programming cable should be compatible with PLC used in the above stations for
programming and real time communication.
 Programming software should support various programming languages like STL, FBD, Ladder. etc.
 Ethernet cable should be supplied with the length of min. 5 mtr. for connecting PLC to PC for programming and
other communications

e. WORK PIECE SET WITH RFID TAG

Should be provided with different types of work pieces withIn built RFID Tag. There should be a separate RFID
Reader placed in the appropriate location for identification.

f. SMART MANUFACTURING EXECUTION SYSTEM (MES)

Pre-developed web application must be provided for the system supplied, which shall include the following features
-
 Web application should be able to display the following real time machine status –
 Web application software must be provided for the hardware system with login credentials for at least 10 users.
 Web application should be possible to deploy using premises cloud infrastructure.
 Machine data should be stored in cloud for Predictive analysis and AI.
 Web application should be able to display the following real time machine status :
o Machine Location Tracking
o MES – Order management & Delivery
o Production OEE (Overall Equipment Effectiveness)
 Maintenance – Condition monitoring, Preventive & Predictive Analytics
 Solenoid on/ off
 Endurance of the products (Cylinders / Valves)
 Maintenance schedule
 Error Failure indication
 Andon system
 Management Information System
 Energy Management
o Air consumption (Pressure & Flow)
o Energy consumption (Power, Voltage & current etc)

g. AUGMENTED REALITY APPLICATION

 AR application must be available for the automated Manufacturing system.
 It should be compatible with mobile gadgets (preferably iOS) & wearable gadget.
 It should be possible to download the app from Apple store.
 AR application should be possible to detect machine without any identification marks like QR code.
 AR application should be able to display the real time machine status and error notification for machine monitoring
and diagnostics.
 Licenses for using the AR application should be provided and all licenses should be perpetual
 AR applications should be included with machine data.
  Student should be able to self-create the error notifications for learning purpose.
 There shall be a separate IoT controller to be used in the physical system to publish the AR data to the cloud
 The machine data shall be augmented on the physical machine by scanning the three- dimensional view of the
physical system through AR app. There is no identifications mark to be used for scanning the physical system
 AR application shall be possible to monitor the periodic machine downtime based on the Error occurred in the
machine
 AR application shall be possible to position the Dynamic values by user.

h. SILENT COMPRESSOR – 30 Ltr

 Motor power – 0.75 HP
 Tank - 30 litre
 Output – 45 litre / Minute
 Noise - 55 dB
 Power supply - 230V, 50Hz

i. COMPUTER WITH COMPUTER TABLE

OS Latest original Windows OS
Professor I3 or better
RAM 8GB or more
Monitor Screen Minimum 19” or better
Ports USB, Ethernet,

j. iPAD Compatible with AR Application

21. Tabletop COBOT Kit

Specification
• 6-axis Collaborative Robot
• Payload 250g
• Working radius 280mm
• Raspberry pi Ecosystem
• My Blockly programming
• ROS Simulation
• Visual recognition algorithms
• Repeatability – ± 0.5mm
• Degrees of Freedom: 6
• Power adapter
• Micro HDTV cable
• C Type to USB cable

Application
 Connect 4 Gameboard
 Workpieces
 Servo operated dispenser
 Acrylic Plate
 Camera
 Fasteners
22. SIMULATION SOFTWARE FOR MULTI TECHNOLOGIES
Simulation software shall be possible to create and simulate the circuits allied with the technologies such Pneumatics,
Hydraulics, electrical, PLC, Digital Electronics etc. All technologies shall be linked together and component interactions
should be seen during simulation to create complete systems which reinforce students understanding of system’s interactions.

It shall be possible to easily reproduce any lab equipment or complete system to simulate, analyze and troubleshoot them
before the hands-on experience.

The Hydraulic Library shall comply with ISO 1219-1 and 1219-2 standards, the Hydraulic Library (industrial and
proportional) shall offer the entire component symbols required to create mobile and industrial hydraulic systems and
functions. Components should be preconfigured. Moreover simulation parameters such as performance curves, external loads,
leaks, viscosity, and thermal characteristics shall be configured as needed.

The Pneumatic Library shall include symbols complying with ISO 1219-1 and 1219-2 standards to create pneumatic, electro
pneumatic and logic systems. The parameters of pneumatic components should also be configurable.

PLC Ladder Logic libraries shall contain Allen Bradley™, Siemens™ and IEC61131-3 to create and simulate the control part
of an automated system.

Digital electronics library shall have standard devices including inverters, logic gates, flip-flops, counters, shift registers,
comparators, switches, LEDs, 7-bar display, decoders, multiplexers, etc.

Electrical one line library shall enable the design of diagrams for all voltage levels in a typical one-line representation of
networks for power generation, transmission and distribution.

Electro technical Library shall offer a wide array of components to create AC and DC electrical circuits, from basic to
advanced uses. It should also support IEC and NEMA standards. Motor soft starters and variable frequency drives should be
available. It shall offer components built according to the real model from manufacturers such as Siemens™, Allen Bradley™,
etc. Tools shall be available to quickly implement and design entire scaled cabinets and junction boxes. A rail mounting for
assembly grouping as well as ducting elements for wires should be available.

Electrical Controls Library shall interact with all components from other libraries so as to create electrically controlled
systems. It shall also support IEC and JIC standards.

The Sequential Function Chart (SFC) Module should be the tool of choice to implement control structures. In addition to
macro-steps, it shall include encapsulating steps enabling hierarchical order.

The 2D / 3D HMI module shall provide mechanism to easily create animated shapes and control panels that reproduce the
behaviour of the equipment they represent.

Control panel module shall allow to easily create control panels and to operate the virtual system or real equipment.

Component sizing module shall provide calculation worksheets specific to each category of pneumatic, hydraulic and
electrical components which include calculation tools necessary for component sizing. Users shall have quick access to
applicable equations and parameter definitions.

The software shall enable users to export SFC / GRAFCET into XML format.

Simulation software shall allow easily creating or reproducing assignments and learning material, adapting it to the teaching
curriculums.

The software shall offer teachers and students an expansive library with preconfigured components of reputed manufacturer.

It shall be possible for online remote access licence connection for teachers and students. It should allow preparing and
simulating the courses and homework from home, school or workplace.

Course material should be available for each technology. It shall provide teachers and trainers with the essentials for preparing
course curriculum. It shall have guides, manuals, lectures, videos and lab notes for all levels of discipline.

Teach ware should be made using multimedia sequences; course content offered shall be interactive and animated live by the
software simulation. Teachers shall modify this content to better fit their needs.
The Workflow shall allow defining interactive activities for existing projects and connecting them to other applications. It
should also automate repetitive tasks without programming knowledge.
The software shall include a 3D editor for creating and importing 3D parts in STEP, STL and IGES. It shall also possible to
visualize, simulate and animate them, simultaneously, with the technologies that drive the system.
The software shall include a Mechanism Manager, mechanical bodies shall be linked to Fluid Power actuators to simulate and
animate their effects.
In addition to the above features, the software shall have following also
 Measuring instruments such as multimeter, clamp-meter, oscilloscope, hydraulic tester, thermometer
 Create or activate pre-defined failures to develop troubleshooting skills
 Create libraries containing only the required components to specific exercises
 Train with ready-to-use components from Manufacturers' Catalogues
 Remote access capabilities for E-learning
 Creating digital twins of your hardware equipment
 Virtual Systems: conveyor, traffic lights, elevator, car wash, pick & place, etc.
 International standards including ISO, IEC, NEMA, SAE, JIC, etc.
 Connecting to real devices such as PLCs, Arduino™, CAN devices
 Connecting to Trainer kits and Mechatronics systems through IO card and OPC
 Establishing SIL & HIL connection with physical hardware
 Plotting simulated parameters to monitor and visualize system's behaviour

Following libraries shall contain in the package:

- Hydraulics & Proportional Hydraulics
- Pneumatics & Proportional Pneumatics
- Component Sizing Module
- Mechanical links
- Electrical Control
- Electrotechnical (A.C., D.C., Motor Control)
- One-Line Electrotechnical Diagram
- PLC, Allen Bradley™
- PLC, Siemens™
- PLC, IEC 1131-3
- PLC, LSIS
- HMI 2D/3D & Control Panel
- SFC Grafcet IEC 61131
- Digital Electronics
- Diagnostics & Trouble shooting
- Embedded View and Sequence Diagram
- Bill of Materials (BOM) & Report Module
- OPC Client
- Robotics

- Block Diagram (Math) Workshop

23. COMPUTER WITH TABLE – 5 Nos

OS Windows 10 or Windows Server 2008R2 SP1, 2012, 2012R2 and Server 2016
Professor I5 or better
RAM 8 GB or better
Monitor Screen Minimum 19” or better
Ports USB, Ethernet,
Graphics Card Video memory 1 GB & support of OpenGL 2.0 or Direct3D 11 is required for the 3D module
Disk Space 5 GB of free space is recommended