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PH Controller

The document is a user's manual for the pH/ORP Controller, detailing installation, operation, and safety precautions. It includes information on the product's characteristics, parameters, and maintenance procedures. Users are advised to follow the manual closely to ensure safe and effective use of the device.

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Sucipto Akhmad
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© © All Rights Reserved
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0% found this document useful (0 votes)
76 views26 pages

PH Controller

The document is a user's manual for the pH/ORP Controller, detailing installation, operation, and safety precautions. It includes information on the product's characteristics, parameters, and maintenance procedures. Users are advised to follow the manual closely to ensure safe and effective use of the device.

Uploaded by

Sucipto Akhmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

User's Manual

pH/ORP Controller

Headquarters
5th floor,Building 4,Singapore Hangzhou Science Technology Park,No. 6 street,
Hangzhou Economic Development Area,Hangzhou 310018,China

Singapore
2 Venture Drive #11-30 Vision Exchange Singapore

Philippines
Majestic Subdivision, Lot 1, 1800 Rainbow St, Marikina, 1811 Metro Manila, Philippines

info@[Link]
[Link]
Supmea Automation Co.,Ltd. U-PH6.3-MYEN2
Preface
Thank you for purchasing pH/ORP controller. Please read this manual carefully
before operating and using it correctly to avoid unnecessary losses caused by false
operation.

Note

 Modification of this manual’s contents will not be notified as a result of some


factors, such as function upgrading.
 We try our best to guarantee that the manual content is accurate, if you find
something wrong or incorrect, please contact us.
 This product is forbidden to use in explosion-proof occasions.

Version

U-PH6.3-MYEN2

I
Safety Precautions
In order to use this product safely, be sure to follow the safety precautions
described.

About this manual

 Please submit this manual to the operator for reading.


 Please read the operation manual carefully before applying the instrument.
On the precondition of full understanding.
 This manual only describes the functions of the product. The company does
not guarantee that the product will be suitable for a particular use by the
user.

Precautions for protection, safety and modification of this product

 To ensure safe use of this product and the systems it controls, Please read
carefully the operation manual and understand the correct application
methods before putting into operation, to avoid unnecessary losses due to
operation mistakes. If the instrument is operated in other ways not
described in the manual, the protections that the instrument give may be
destroyed, and the failures and accidents incurred due to violation of
precautions shall not be borne by our company.
 When installing lightning protection devices for this product and its control
system, or designing and installing separate safety protection circuits for
this product and its control system, it needs to be implemented by other
devices.
 If you need to replace parts of the product, please use the model
specifications specified by the company.
 This product is not intended for use in systems that are directly related to
personal [Link] as nuclear power equipment, equipment using
radioactivity, railway systems, aviation equipment, marine equipment,
aviation equipment and medical [Link] applied, it is the responsibility
of the user to use additional equipment or systems to ensure personal
safety.

II
 Do not modify this product.
 The following safety signs are used in this manual:

Hazard, if not taken with appropriate precautions, will result in serious


personal injury, product damage or major property damage.

Warning:Pay special attention to the important information linked to


product or particular part in the operation manual.

 Confirm if the supply voltage is in consistent with the rated voltage


before operation.
 Don’t use the instrument in a flammable and combustible or steam area.
 To prevent from electric shock, operation mistake, a good grounding
protection must be made.
 Thunder prevention engineering facilities must be well managed: the
shared grounding network shall be grounded at is-electric level,
shielded, wires shall be located rationally, SPD surge protector shall be
applied properly.
 Some inner parts may carry high voltage. Do not open the square panel
in the front except our company personnel or maintenance personnel
acknowledged by our company, to avoid electric shock.
 Cut off electric powers before making any checks, to avoid electric
shock.
 Check the condition of the terminal screws regularly. If it is loose, please
tighten it before use.
 It is not allowed to disassemble, process, modify or repair the product
without authorization, otherwise it may cause abnormal operation,
electric shock or fire accident.
 Wipe the product with a dry cotton cloth. Do not use alcohol, benzine or
other organic solvents. Prevent all kinds of liquid from splashing on the
product. If the product falls into the water, please cut off the power

III
immediately, otherwise there will be leakage, electric shock or even a
fire accident.
 Please check the grounding protection status regularly. Do not operate if
you think that the protection measures such as grounding protection
and fuses are not perfect.
 Ventilation holes on the product housing must be kept clear to avoid
malfunctions due to high temperatures, abnormal operation, shortened
life and fire.
 Please strictly follow the instructions in this manual, otherwise the
product's protective device may be damaged.

 Don’t use the instrument if it is found damaged or deformed at opening


of package.
 Prevent dust, wire end, iron fines or other objects from entering the
instrument during installation, otherwise, it will cause abnormal
movement or failure.
 During operation, to modify configuration, signal output, startup, stop,
operation safety shall be fully considered. Operation mistakes may lead
to failure and even destruction of the instrument and controlled
equipment.
 Each part of the instrument has a certain lifetime, which must be
maintained and repaired on a regular basis for long-time use.
 The product shall be scrapped as industrial wastes, to prevent
environment pollution.
 When not using this product, be sure to turn off the power switch.
 If you find smoke from the product, smell odor, abnormal noise, etc.,
please turn off the power switch immediately and contact the company
in time.

IV
Disclaimer
 The company does not make any guarantees for the terms outside the
scope of this product warranty.
 This company is not responsible for damage to the instrument or loss of
parts or unpredictable damage caused directly or indirectly by improper
operation of the user.
No. Name Quantity Note

1 pH/ORP controller 1

2 Manual 1

3 Certificate 1

After opening the box, please confirm the package contents before starting the
[Link] you find that the model and quantity are incorrect or there is physical
damage in appearance, please contact us.

V
Contents
Chapter 1 Introduction........................................................................................................1
1.1 Characteristics....................................................................................................... 1
1.2 Parameter............................................................................................................... 2
Chapter 2 Installation..........................................................................................................3
2.1 Instrument installation...........................................................................................3
2.2 Electrode installation.............................................................................................5
2.3 Wiring...................................................................................................................... 6
Chapter 3 Navigation keys.................................................................................................8
3.1 Button display.........................................................................................................8
Chapter 4 System menu & operating...............................................................................9
4.1 Monitoring page..................................................................................................... 9
4.2 Password verification page................................................................................10
4.3 Main menu............................................................................................................10
Chapter 5 Setting.............................................................................................................. 11
5.1 System setting......................................................................................................11
5.2 Signal Setting....................................................................................................... 11
5.3 Online calibration.................................................................................................12
5.4 Remote transmission setting............................................................................. 12
5.5 Alarm setting........................................................................................................ 13
5.6 Information inquiry...............................................................................................13
Chapter 6 Communication...............................................................................................14
Chapter 7 Maintenance....................................................................................................16
Chapter 8 Troubleshooting.............................................................................................. 18

VI
Chapter 1 IntroductionChapter 1 Introduction

Chapter 1 Introduction
Independent research and development of electronic online monitoring pH / ORP
value, through the RS485 or current transmission remote access to the monitoring
room for record and save.

pH / ORP tester is one of the intelligent online chemical analysis equipment, is a


widely used in thermal power, chemical fertilizer, metallurgy, environmental
protection, Pharmaceutical, biochemical, food and tap water solution pH value or
ORP value and temperature of the continuous monitor.

Continuous monitoring data through the transmission output connection recorder to


achieve remote monitoring and recording, you can also connect the RS485
interface through the MODBUS-RTU protocol can be easily connected to the
computer to achieve monitoring and recording.

1.1 Characteristics

 Design of board card modularity, for convenience of


assembly and configuration.
 Isolating transmitting output, with little interference.
 Isolating RS485 communication.
 Can be pH / ORP measurement, temperature measurement, upper and
lower limit control, transmission output, RS485 communication.
 Configurable manual and auto temperature offset function.
 Configurable upper/lower limit warning and delay.
 Configurable hummer and LCD backlight switch.

[Link] -1-
Chapter 1 Introduction

1.2 Parameter

2.8 inch monochrome LCD(liquid crystal display) with a


Screen size
resolution of 128*64
Overall dimension: 100mm×100mm×150mm
Cutout dimension 92.5mm×92.5mm
Weight 0.58Kg
Ingress protection IP65
Measure variables pH/ORP
pH:0.00 ~ 14.00pH
Measure range ORP:-1000 ~+1000mV
-2000~+2000mV(optical)
pH:±0.02pH
Accuracy
ORP:±1mV
Input resistance ≥1012Ω
NTC10K:
-10~60℃ Accuracy ±0.3℃
Temperature
60-130℃ Accuracy ±2℃
compensation
PT1000: Accuracy ±0.3℃
-10-130℃ manual/automatic
Output 4~20mA output, maximum loop is 750Ω,±0.2%FS
RS485 output Isolated, Modbus-RTU RS485
Alarm relay 2 channels, Pickup/Breakaway AC250V/3A
Relative humidity 10~85%RH(No condensation)
Operating temperature 0 ~ 60℃
Power supply AC:220V±10%,50Hz/60Hz
Temperature:-15~65℃
Storage conditions Relative humidity:5~95%RH(No condensation)
Altitude:<2000m

-2- [Link]
Chapter 2 Installation

Chapter 2 Installation

2.1 Instrument installation

Please read the instruction of installation location and method of instrument as


described during installation.

2.1.1 Installation precautions

 This product is tray mounted.


 Please install it indoors, avoiding wind, rain and direct sunlight.
 In order to prevent the internal temperature of this product from rising,
please install it in a well-ventilated place.
 When installing this product, please do not tilt it to the left and right, try to
install it horizontally (it can be tilted back <30 °).

2.1.2 Installation should be kept away from the following site

 In direct exposure to sunlight and near thermal equipment.


 With ambient temperature over 60 degrees in operation.
 With humidity over 85% in operation.
 Nearby electromagnetic source.
 In strong mechanical vibration.
 With varying temperature and dew condensation.
 With oil smoke, steam, humidity, dust and corrosive gases.

[Link] -3-
Chapter 2 Installation

2.1.3 Installation methods

Install a 92.5 * 92.5 mounting hole on the instrument cabinet or mounting


[Link] thickness of the mounting panel is 1.5mm~13mm.

92.5mm 87mm

87mm
92.5mm

150mm 100mm

100mm

130mm

-4- [Link]
Chapter 2 Installation

The instrument into the mounting hole and then buckle on the snap, as shown
below
Snap
Front
panel

2.2 Electrode installation

Schematic diagram of common installation method

①Side wall installation ②Flange mounted at the top ③Pipe installation ④Top
installation ⑤Submersible installation ⑥Flow-through installation
The interface must be in 15°oblique angle, or it will affect the normal test and use
of the electrode. We won’t be responsible for any results due to this.

[Link] -5-
Chapter 2 Installation

2.3 Wiring

Wiring diagram

2.3.1 Identification of terminal

 INPUT: Measuring terminal of the electrode


 REF: Reference terminal of the electrode
 NC: Unidentified
 A: Temperature compensation terminal A,NTC10K and PT1000 connect here
 B: Temperature compensation terminal B,NTC10K and PT1000 connect here
 C: Temperature compensation terminal C, PT1000 three-wire temperature
grounding, PT1000 two-wire need to be short-connected to TEMPB, not
NTC10K.
 NC: Unidentified
 RS485 (A +): RS485 communication interface A +
 RS485 (B -): RS485 communication interface B-
 I (+): 4-20mA output end+
 I (-): 4-20mA output end-

-6- [Link]
Chapter 2 Installation

 AC220V (L): AC220V FireWire


 AC220V (N): AC220V zero line
 HO: High alarm normally open relay
 HC: High alarm normally closed relay
 LO: Low alarm normally open relay
 LC: Low alarm normally closed relay
 COM: Common

[Link] -7-
Chapter 3 Navigation keys

Chapter 3 Navigation keys


3.1 Button display

3.1.1 Definition of buttons

Button
Sign Key function
name

Under "Monitoring page" - Alarm view


ESC Under "Menu page" - Return to the previous page

Under "Calibration page" - Skip this item

Make a recurrent selection of digit of parameters modify


RIGHT
the original indication value

Under “Monitoring page” - Enter the MENU


MENU
Under “Menu page” - Exit the MENU

Under “menu page” - Select the related menu


DOWN
Modify the values in the configuration state

Under “Menu page” - Enter the sub-menu or confirm


ENTER
modification

-8- [Link]
Chapter 4 System menu & operating

Chapter 4 System menu & operating

4.1 Monitoring page

The instrument is equipped with monochrome lattice LCD, 128*64 resolution.


 Push [MENU] to enter password verification page; input password to enter
the home page.
 Push [EXIT] to enter alarm inquiry page, to inquire the current warning
configuration information.

pH monitoring page

ORP monitoring page

[Link] -9-
Chapter 4 System menu & operating

4.2 Password verification page

 Input password and push [CONFIRM] to enter home page.


 Initial password is 0000, which can be modified via password modification
function.
 Please contact us if you forget your password.

4.3 Main menu

 System Setting: settings of language, buzzer and backlight, modification of


password and factory settings
 Signal Setting: Toggle electrode type and automatic/manual temperature
compensation.
 Online Calibration: Calibrate or correct pH and ORP signal.
 Remote Setting: settings of RS485 parameters and current transmission
output.
 Alarm Setting: settings of parameters of high and low warning.
 Information Inquiry: current version number.

- 10 - [Link]
Chapter 5 Setting

Chapter 5 Setting

5.1 System setting

 Language: language type, Chinese or English.


 Buzzer: settings of switch of buzzer during warning.
 Backlight setting: settings of LCD backlight.
 Password modification: password modification and log-in with new
password.
 Factory setting: return to factory settings

5.2 Signal Setting

 Electrode type: set the electrode type, pH electrode and ORP electrode two
types.
 Temperature compensation: set the automatic warming or manual
temperature compensation, the temperature range of -10-130 ℃.Temp
Switch: auto temperature offset NTC10K or PT1000 or manual temperature
compensation, temperature range: -10℃-130.0℃.

[Link] - 11 -
Chapter 5 Setting

5.3 Online calibration

 pH Calibration: Enter the pH calibration screen, the first pH electrode into


the 4.00pH standard solution, standing for a moment, to be stable after the
show, press the 【ENT】, then the pH electrode into the 6.86pH standard
solution Set the pH electrode into the 9.18pH standard solution, put it aside
for a moment, after the test is stable, press 【ENT】, the display shows the
success of the calibration, the whole process of pH calibration completes.
 pH Modification: The measured pH can be modified between 2 pH values.
 ORP Calibration: enter the ORP calibration screen, the first ORP electrode
into the 86mV standard solution, standing for a moment, to be shown after
the stability, press the【ENT】, then the ORP electrode into the 256mV
standard solution, static Set a moment, after the display is stable, press the
【ENT】display calibration is successful, ORP calibration process is over.
 ORP Modification: The measured ORP can be modified between 300mV.
 Temp. Modification: You can correct the temperature of the automatic
temperature compensation, the correction range is ± 20.0 ℃.

- 12 - [Link]
Chapter 5 Setting

5.4 Remote transmission setting

 RS485 setting: settings of 485 communication address and baud rate.


 Current transmission: settings of 4mA corresponding value and 20mA
corresponding value of 4-20mA output.

5.5 Alarm setting

 pH High Alarm: when the measured value is greater than the high reported
pull value, the high reported relay pull, when the measured value is less
than the high reported off value, the high news relay disconnect.
 pH Low Alarm: when the measured value is less than the low pull-in value,
the lower newspaper relay pull, when the measured value is greater than
the low reported off value, the low alarm relay off.
 ORP High Alarm: when the measured value is greater than the high
reported pull value, the high reported relay pull, when the measured value is
less than the high reported off value, the high reported relay disconnect.
 ORP Low Alarm: When the measured value is less than the low pull-in value,
the low relay relays, when the measured value is greater than the low
reported off value, the low alarm relay off.

[Link] - 13 -
Chapter 5 Setting

5.6 Information inquiry

Information inquiry: inquire the current hard software version, high traceability.

- 14 - [Link]
Chapter 6 Communication

Chapter 6 Communication
The instrument is provided with standard RS485 series communication interface, in
accordance with international universal standard MODBUS-RTU communication
protocol, supporting No.03 register reading and holding command.
MODBUS standard format (No.03 register reading and holding command)

Command format:
Definition Address Function Register Number CRC check
code address of data

Data ADDR 0x03 M N CRC 16

Number of bytes 1 1 2 2 2

Return format:
Definition Address Function Data size Data CRC check
code

Data ADDR 0x 03 2*N Data CRC 16

Number of bytes 1 1 1 2*N 2

Register address description:


Function Access
Address Data type Date size Description
code authority

pH value (default Read


0x0000 unsigned long 4 bytes 0x03
two decimal places) only

Temperature Read
0x0002 short 2 bytes 0x03
(default 1 decimal) only

ORP value (signed Read


0x0003 unsigned long 4 bytes 0x03
integer) only

[Link] - 15 -
Chapter 6 Communication

Communication case:
The computer sends: 00 03 00 00 00 01 85 DB
pH / ORP Table Returns: 00 03 02 02 AE 05 58
Return command comment:
00 is 485 address;
03 is the function code;
02 is the data length of the return pH value: 2 bytes;
02 for the return of the pH value of 686 (hex high byte);
AE for the return of the pH value of 686 (hex low byte);
05 58 is the CRC check value;

Example of temperature reading:


Computer sends: 00 03 00 02 00 01 24 1B
Conductivity meter returns: 00 03 02 00 FA 05 C7
Return command annotation:
00 is the address of slave, which can be configured in the instrument;
03 is function code, reading and holding register;
02 is the length of data of returned temperature value, 2 bytes;
00 FA is the returned temperature value, 25.0℃, unit: ℃.
The value obtained shall be divided by 10 to get the current temperature value. The
range: -10.0-130.0℃.
05 C7 is the CRC16 check code, which is varying depending on different data;

- 16 - [Link]
Chapter 7 Maintenance

Chapter 7 Maintenance
1. The storage of pH glass electrode, short-term:
stored in the pH = 4 buffer solution;
long-term: stored in the pH = 7 buffer solution.
2. pH glass electrode cleaning
pH glass electrode cleaning glass electrode bulb contamination may make
the electrode response time longer. CCl4 or soap can be used to wipe the dirt,
and then immersed in distilled water a day and night to continue to use. When
the pollution is serious, can be 5% HF solution for 10 to 20 minutes,
immediately rinse with water, and then immersed in 0.1N HCl solution for a
day and night to continue to use.
3. Glass electrode aging treatment
The aging of the glass electrode and the gradual change in the structure of
the glue layer. Old electrode response is slow, film resistance is high, slope is
low. Exfoliation of the outer layer with hydrofluoric acid can often improve
electrode performance. If this method can be used to regularly remove the
inner and outer layers, the electrode life is almost unlimited.
4. The storage of the reference electrode
Silver - silver chloride electrode The best storage solution is saturated
potassium chloride solution, high concentration of potassium chloride solution
can prevent the silver chloride in the liquid junction precipitation, and maintain
the liquid junction in the work status. This method also applies to the storage
of composite electrodes.
5. The reference electrode regeneration reference electrode problems caused
by the vast majority of liquid junction caused by blockage, the following
methods can be resolved:
 Soaking fluid interface: 10% saturated potassium chloride solution and 90%
distilled water mixture, heated to 60 ~ 70 ℃, the electrode immersed in
about 5cm, soak for 20 minutes to 1 hour. This method dissolves the
crystallization of the electrode tip.

[Link] - 17 -
Chapter 7 Maintenance

 Ammonia Soaking: When the liquid interface is blocked by silver chloride


can be leaching with concentrated ammonia. The specific method is to
clean the electrode, the liquid vent after immersion in ammonia 10 to 20
minutes, but do not let ammonia into the electrode inside. Remove the
electrode with distilled water to wash, re-add the internal liquid and continue
to use.
 Vacuum method: the hose to match the reference electrode fluid interface,
the use of water suction pump, suction part of the liquid through the fluid
interface, remove the mechanical blockage.
 Boiling fluid junction: silver - silver chloride reference electrode liquid
interface immersed in boiling water for 10 to 20 seconds. Note that the next
time you boil, the electrode should be cooled to room temperature.
 When the above methods are invalid, sandpaper grinding can be used to
remove the mechanical method of grinding. This method may cause the
sand under the grinding into the liquid interface. Causing permanent
clogging.

- 18 - [Link]
Chapter 8 Troubleshooting

Chapter 8 Troubleshooting
 No display on controller?
A: Check if the power cable is correctly connected, power is on.
 Number in display is jumping up and down?
A: Check if there is any interference equipment such as frequency
converter is nearby. The instrument should be kept away from such
interference equipment or protected with good shielding measures.
 Conductivity instrument can not be calibrated?
A: The standard solution is not mixed in a correct way or the electrode is
damaged.
 The instrument can not measure accurately after calibration with a standard
solution of conductivity of 1413us/cm?
A: Check if the standard solution is polluted. Replace the solution and
calibrate again.
 The response of number is slow?
A: If the electrode is covered by dirt, the response would be slow. Clean the
pollutant in a corresponding method. A slow response is normal in winter.

[Link] - 19 -

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