4/25/2020 QuickServe Online | (4022255) QSB6.
7 CM2250 (174 HP and Above) Service Manual
Lubricating Oil into the Air System (/qs3/pubsys2/xml/en/manual/4022255/4022255-
(/qs3/pubsys2/xml/en/manual/4022255/4022255- titlepage.html)
t007-tr.html)
(4022255-t008-tr) Air Compressor Will Not Maintain
Engine Difficult to Start
Adequate Air Pressure (Not Pumping Continuously) or Will Not Start
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t008-tr.html) Symptom Tree - t045
(4022255-t009-tr) Air Compressor Will Not Pump Air Cause Correction
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t009-tr.html) Check the fuel
level in the fuel
(4022255-t010-tr) Air Compressor Will Not Stop Low fuel level in
tanks. Verify the
Pumping the fuel tank
fuel gauge is
(/qs3/pubsys2/xml/en/manual/4022255/4022255- working properly.
t010-tr.html)
OK
(4022255-t012-tr) Aftertreatment Diesel Particulate Attempt to start
Filter - Excessive Ash Cleaning the engine by
(/qs3/pubsys2/xml/en/manual/4022255/4022255- engaging the
t012-tr.html) engine starting
motor for at least
(4022255-t013-tr) Charging System Alternator Not 30 continuous
Charging or Insufficient Charging seconds. Use
(/qs3/pubsys2/xml/en/manual/4022255/4022255- INSITE™
t013-tr.html) electronic service
tool to monitor
(4022255-t014-tr) Charging System Alternator
Fuel Rail Pressure
Overcharging
(Measured) and
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
Fuel Rail Pressure
t014-tr.html)
(Commanded).
Low fuel rail
Use INSITE™
(4022255-t020-tr) Coolant Loss - External pressure
electronic service
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
tool to read the
t020-tr.html)
fault codes.
Attempting to start
(4022255-t021-tr) Coolant Loss - Internal
the engine for 30
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
continuous
t021-tr.html)
seconds allows
(4022255-t022-tr) Coolant Temperature Above the fault code logic
Normal - Gradual Overheat time to run. If Fault
(/qs3/pubsys2/xml/en/manual/4022255/4022255- Code 559
t022-tr.html) becomes active,
fuel rail pressure
(4022255-t023-tr) Coolant Temperature Above is not being
Normal - Sudden Overheat developed.
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t023 tr html)
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4/25/2020 QuickServe Online | (4022255) QSB6.7 CM2250 (174 HP and Above) Service Manual
Lubricating Oil into the Air System OK
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
Check the battery
t007-tr.html)
voltage of the
ECM power
(4022255-t008-tr) Air Compressor Will Not Maintain
Malfunctioning supply and ground
Adequate Air Pressure (Not Pumping Continuously)
engine control circuit. Refer to
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
module (ECM) the corresponding
t008-tr.html)
power or ground wiring diagram for
circuit the engine being
(4022255-t009-tr) Air Compressor Will Not Pump Air
serviced for
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
connector pin
t009-tr.html)
identification.
(4022255-t010-tr) Air Compressor Will Not Stop OK
Pumping
Check the vehicle
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
keyswitch circuit
t010-tr.html)
for intermittent
(4022255-t012-tr) Aftertreatment Diesel Particulate connections. Refer
Malfunctioning
Filter - Excessive Ash Cleaning to Procedure 019-
keyswitch circuit
(/qs3/pubsys2/xml/en/manual/4022255/4022255- 064 in Section 19
t012-tr.html) (/qs3/pubsys2/xml/
en/procedures/99/
(4022255-t013-tr) Charging System Alternator Not 99-019-064.html).
Charging or Insufficient Charging
OK
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t013-tr.html) Check the battery
voltage. Measure
(4022255-t014-tr) Charging System Alternator the voltage from
Overcharging the positive (+)
Low battery
(/qs3/pubsys2/xml/en/manual/4022255/4022255- terminal to the
voltage
t014-tr.html) negative (−)
battery terminal
(4022255-t020-tr) Coolant Loss - External while trying to start
(/qs3/pubsys2/xml/en/manual/4022255/4022255- the engine.
t020-tr.html)
OK
(4022255-t021-tr) Coolant Loss - Internal The minimum
(/qs3/pubsys2/xml/en/manual/4022255/4022255- Slow cranking cranking speed
t021-tr.html) speed must be greater
than 150 rpm.
(4022255-t022-tr) Coolant Temperature Above
Normal - Gradual Overheat OK
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t022-tr.html)
(4022255-t023-tr) Coolant Temperature Above
Normal - Sudden Overheat
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t023 tr html)
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4/25/2020 QuickServe Online | (4022255) QSB6.7 CM2250 (174 HP and Above) Service Manual
Lubricating Oil into the Air System Connect INSITE™
(/qs3/pubsys2/xml/en/manual/4022255/4022255- electronic service
t007-tr.html) tool. If the ECM is
ROM-booted,
(4022255-t008-tr) Air Compressor Will Not Maintain either the ECM will
Adequate Air Pressure (Not Pumping Continuously) not communicate
(/qs3/pubsys2/xml/en/manual/4022255/4022255- ROM-booted ECM
or INSITE™
t008-tr.html) electronic service
tool will indicate
(4022255-t009-tr) Air Compressor Will Not Pump Air the ECM is ROM-
(/qs3/pubsys2/xml/en/manual/4022255/4022255- booted and must
t009-tr.html) be calibrated.
(4022255-t010-tr) Air Compressor Will Not Stop OK
Pumping Verify all suction
(/qs3/pubsys2/xml/en/manual/4022255/4022255- side fuel line
t010-tr.html) connections are
tight and air is not
(4022255-t012-tr) Aftertreatment Diesel Particulate
allowed to enter
Filter - Excessive Ash Cleaning
the fuel system.
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
Verify the suction
t012-tr.html)
side fuel filter is
tight. Refer to
(4022255-t013-tr) Charging System Alternator Not
Procedure 006-
Charging or Insufficient Charging Fuel drain-back to
024
(/qs3/pubsys2/xml/en/manual/4022255/4022255- the fuel tanks
(/qs3/pubsys2/xml/
t013-tr.html)
en/procedures/31/
31-006-024-tr-
(4022255-t014-tr) Charging System Alternator
qsbt4i.html) and
Overcharging
Procedure 006-
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
015 in Section 6
t014-tr.html)
(/qs3/pubsys2/xml/
(4022255-t020-tr) Coolant Loss - External en/procedures/31/
(/qs3/pubsys2/xml/en/manual/4022255/4022255- 31-006-015-tr-
t020-tr.html) qsbt4i.html).
OK
(4022255-t021-tr) Coolant Loss - Internal
(/qs3/pubsys2/xml/en/manual/4022255/4022255- Check for air in
t021-tr.html) the fuel system.
Refer to
(4022255-t022-tr) Coolant Temperature Above Procedure 006-
Normal - Gradual Overheat Air in the fuel 003 in Section 6
(/qs3/pubsys2/xml/en/manual/4022255/4022255- (/qs3/pubsys2/xml/
t022-tr.html) en/procedures/31/
31-006-003-tr-
(4022255-t023-tr) Coolant Temperature Above qsbt4i.html).
Normal - Sudden Overheat
OK
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t023 tr html)
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4/25/2020 QuickServe Online | (4022255) QSB6.7 CM2250 (174 HP and Above) Service Manual
Lubricating Oil into the Air System Verify the OEM
(/qs3/pubsys2/xml/en/manual/4022255/4022255- fuel drain line is
t007-tr.html) routed correctly to
the bottom of the
(4022255-t008-tr) Air Compressor Will Not Maintain fuel tank. If the
Adequate Air Pressure (Not Pumping Continuously) drain line is not
(/qs3/pubsys2/xml/en/manual/4022255/4022255- routed to the
t008-tr.html) bottom of the tank,
air is allowed to
(4022255-t009-tr) Air Compressor Will Not Pump Air OEM fuel drain
enter the fuel
(/qs3/pubsys2/xml/en/manual/4022255/4022255- line not routed to
system and the
t009-tr.html) the bottom of the
fuel will drain back
fuel supply tank
to the tank on the
(4022255-t010-tr) Air Compressor Will Not Stop
suction side of the
Pumping
pump. This will
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
cause a hard start
t010-tr.html)
condition after the
engine is turned
(4022255-t012-tr) Aftertreatment Diesel Particulate
OFF for an
Filter - Excessive Ash Cleaning
extended period of
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
time.
t012-tr.html)
OK
(4022255-t013-tr) Charging System Alternator Not
Charging or Insufficient Charging
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t013-tr.html)
(4022255-t014-tr) Charging System Alternator
Overcharging
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t014-tr.html)
(4022255-t020-tr) Coolant Loss - External
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t020-tr.html)
(4022255-t021-tr) Coolant Loss - Internal
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t021-tr.html)
(4022255-t022-tr) Coolant Temperature Above
Normal - Gradual Overheat
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t022-tr.html)
(4022255-t023-tr) Coolant Temperature Above
Normal - Sudden Overheat
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t023 tr html)
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4/25/2020 QuickServe Online | (4022255) QSB6.7 CM2250 (174 HP and Above) Service Manual
Lubricating Oil into the Air System Connect INSITE™
(/qs3/pubsys2/xml/en/manual/4022255/4022255- electronic service
t007-tr.html) tool. From the list
of ”ECM
(4022255-t008-tr) Air Compressor Will Not Maintain Diagnostic Tests“,
Adequate Air Pressure (Not Pumping Continuously) select ”Grid
(/qs3/pubsys2/xml/en/manual/4022255/4022255- Heater Override”.
t008-tr.html) Follow the
instructions on the
(4022255-t009-tr) Air Compressor Will Not Pump Air screen to
(/qs3/pubsys2/xml/en/manual/4022255/4022255- determine if the
t009-tr.html) cold starting aid is
working properly. If
(4022255-t010-tr) Air Compressor Will Not Stop Malfunctioning
the intake air
Pumping intake air heater
heater is not
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
functioning
t010-tr.html)
properly,
troubleshoot the
(4022255-t012-tr) Aftertreatment Diesel Particulate
intake air heater
Filter - Excessive Ash Cleaning
wiring and relay
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
circuits. Refer to
t012-tr.html)
Procedure 010-
029 in Section 10
(4022255-t013-tr) Charging System Alternator Not
(/qs3/pubsys2/xml/
Charging or Insufficient Charging
en/procedures/31/
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
31-010-029-tr-
t013-tr.html)
qsbt4i.html).
(4022255-t014-tr) Charging System Alternator OK
Overcharging
Measure the
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
exhaust
t014-tr.html)
restriction. Refer
(4022255-t020-tr) Coolant Loss - External to Procedure 011-
High exhaust
(/qs3/pubsys2/xml/en/manual/4022255/4022255- 009 in Section 11
restriction
t020-tr.html) (/qs3/pubsys2/xml/
en/procedures/31/
(4022255-t021-tr) Coolant Loss - Internal 31-011-009-tr-
(/qs3/pubsys2/xml/en/manual/4022255/4022255- qsbt4i.html).
t021-tr.html)
OK
(4022255-t022-tr) Coolant Temperature Above
Normal - Gradual Overheat
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t022-tr.html)
(4022255-t023-tr) Coolant Temperature Above
Normal - Sudden Overheat
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t023 tr html)
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4/25/2020 QuickServe Online | (4022255) QSB6.7 CM2250 (174 HP and Above) Service Manual
Lubricating Oil into the Air System Relieve the fuel
(/qs3/pubsys2/xml/en/manual/4022255/4022255- pressure from the
t007-tr.html) high-pressure fuel
rail by loosening
(4022255-t008-tr) Air Compressor Will Not Maintain the pump-to-rail
Adequate Air Pressure (Not Pumping Continuously) line at the rail. Use
(/qs3/pubsys2/xml/en/manual/4022255/4022255- INSITE™
t008-tr.html) electronic service
tool to measure
(4022255-t009-tr) Air Compressor Will Not Pump Air Stuck in-range or
fuel rail pressure.
(/qs3/pubsys2/xml/en/manual/4022255/4022255- drifting fuel rail
The fuel rail
t009-tr.html) pressure sensor
pressure should
read 0 ± 43 bar [0
(4022255-t010-tr) Air Compressor Will Not Stop
± 624 psi]. Refer
Pumping
to Procedure 006-
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
061 in Section 6
t010-tr.html)
(/qs3/pubsys2/xml/
en/procedures/31/
(4022255-t012-tr) Aftertreatment Diesel Particulate
31-006-061-tr-
Filter - Excessive Ash Cleaning
qsbt4i.html).
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t012-tr.html) OK
Remove the fuel
(4022255-t013-tr) Charging System Alternator Not
tank cap. If the
Charging or Insufficient Charging
engine starts
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
properly with the
t013-tr.html) Plugged OEM fuel
fuel cap removed,
tank vent
inspect the fuel
(4022255-t014-tr) Charging System Alternator
tank vent for
Overcharging
plugging or
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
restriction.
t014-tr.html)
OK
(4022255-t020-tr) Coolant Loss - External
(/qs3/pubsys2/xml/en/manual/4022255/4022255- Operate the
t020-tr.html) engine with a
known high quality
(4022255-t021-tr) Coolant Loss - Internal fuel supply and
(/qs3/pubsys2/xml/en/manual/4022255/4022255- determine if the
t021-tr.html) performance
Poor fuel quality or
symptoms are
fuel additives
(4022255-t022-tr) Coolant Temperature Above eliminated. Verify
Normal - Gradual Overheat if the customer is
(/qs3/pubsys2/xml/en/manual/4022255/4022255- using any fuel
t022-tr.html) additives that
could cause white
(4022255-t023-tr) Coolant Temperature Above smoke complaints.
Normal - Sudden Overheat
OK
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t023 tr html)
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4/25/2020 QuickServe Online | (4022255) QSB6.7 CM2250 (174 HP and Above) Service Manual
Lubricating Oil into the Air System Check the throttle
(/qs3/pubsys2/xml/en/manual/4022255/4022255- plate for sticking.
t007-tr.html) Refer to
Procedure 010-
(4022255-t008-tr) Air Compressor Will Not Maintain Throttle plate is
140 in Section 10
Adequate Air Pressure (Not Pumping Continuously) malfunctioning
(/qs3/pubsys2/xml/
(/qs3/pubsys2/xml/en/manual/4022255/4022255- en/procedures/31/
t008-tr.html) 31-010-140-tr-
qsbt4i.html).
(4022255-t009-tr) Air Compressor Will Not Pump Air
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t009-tr.html)
(4022255-t010-tr) Air Compressor Will Not Stop Last Modified: 30-Oct-2013
Pumping
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t010-tr.html)
(4022255-t012-tr) Aftertreatment Diesel Particulate
Filter - Excessive Ash Cleaning
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t012-tr.html)
(4022255-t013-tr) Charging System Alternator Not
Charging or Insufficient Charging
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t013-tr.html)
(4022255-t014-tr) Charging System Alternator
Overcharging
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t014-tr.html)
(4022255-t020-tr) Coolant Loss - External
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t020-tr.html)
(4022255-t021-tr) Coolant Loss - Internal
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t021-tr.html)
(4022255-t022-tr) Coolant Temperature Above
Normal - Gradual Overheat
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t022-tr.html)
(4022255-t023-tr) Coolant Temperature Above
Normal - Sudden Overheat
(/qs3/pubsys2/xml/en/manual/4022255/4022255-
t023 tr html)
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