SERVICE MANUAL

HD HARD DISK CAMCORDER

Everio S 6 ERVICE MANUAL 2007 YF200

GZ-HD7EK, GZ-HD7EX, GZ-HD7EY

GZ-HD7EK,GZ-HD7EX,GZ-HD7EY[M7H722]

COPYRIGHT 2007 Victor Company of Japan, Limited Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

TABLE OF CONTENTS
1 2 3 4 5 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

COPYRIGHT 2007 Victor Company of Japan, Limited

No.YF200 2007/6

SPECIFICATION
Camcorder For General Power supply Power consumption DC 11 V (Using AC Adapter) DC 7.2 V (Using battery pack) Approx. 7.1 W (When using the LCD monitor) Approx. 6.7 W (When using the viewfinder) Approx. 7.7 W (Maximum; when recording) 91 mm 77 mm 186 mm Approx. 665 g ([Link]) Approx. 750 g (incl. battery and strap) 0C to 40C 35% to 80% -20C to 50C 1/5" (570,000 pixels) progressive CCD F1.8 to 1.9, f = 3.3 mm to 33.0 mm, 10:1 power zoom lens 46.0 mm 2.8" diagonally measured, LCD panel/TFT active matrix system Electronic viewfinder with 0.57" color LCD Monaural SD-VIDEO MPEG-2 TS MPEG-1 Layer 2 1080/50i FHD: VBR, average of 26.6 Mbps SP: VBR, average of 19 Mbps 1440 CBR: CBR, 27 Mbps 48 kHz, 384 kbps JPEG 4 modes (1920 1080 / 1440 1080 /1024 768 / 640 480) 2 modes (FINE/STANDARD) HDMI Ver.1.2a output Y, Pb, Pr component output 4-pin ([Link]/IEEE1394 compliant) Y: 1.0 V (p-p), 75, C: 0.29 V (p-p), 75 1.0 V (p-p), 75 300 mV (rms), 1 k Mini USB type A and type B, USB 2.0 compliant 3.5mm stereo mini jack

Dimensions (W H D) Weight Operating temperature Operating humidity Storage temperature Pickup Lens Filter diameter LCD monitor Viewfinder Speaker For Video/Audio Format Recording/Playback Video format Audio Signal format Recording mode (video)

For Still image

Recording mode (audio) Format Image size

Picture quality For connectors HDMI Component output [Link] output S output AV output USB Microphone AC Adapter Power requirement Output Remote Control Power supply Battery life Operating distance Operating temperature Dimensions (W H D) Weight

Video output Audio output

AC 110 V to 240 V, 50 Hz/60 Hz DC 11 V, 1 A DC 3 V Approx. 1 year (depending on the frequency of use) Within 5 m 0C to 40C 42 mm 14.5 mm 91 mm Approx. 30 g (incl. battery)

Design and specifications subject to change without notice.

1-2 (No.YF200)

SECTION 1 PRECAUTIONS
1.1 SAFTY PRECAUTIONS emission. Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these [Link] modification can increase the high voltage value and cause X-ray emission from the cathode ray tube. (12) Crimp type wire connectorIn such cases as when replacing the power transformer in sets where the connections between the power cord and power trans former primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent safety hazards, perform carefully and precisely according to the following steps. Connector part number :E03830-001 Required tool : Connector crimping tool of the proper type which will not damage insulated parts. Replacement procedure a) Remove the old connector by cutting the wires at a point close to the [Link] : Do not reuse a connector (discard it). Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be [Link],in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced. 1.1.1 Precautions during Servicing (1) Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the [Link] performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals. (2) Parts identified by the symbol and shaded ( ) parts are critical for safety. Replace only with specified part numbers. NOTE : Parts in this category also include those specified to comply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission. (3) Fuse replacement caution notice. Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as specified. (4) Use specified internal wiring. Note especially: Wires covered with PVC tubing Double insulated wires High voltage leads (5) Use specified insulating materials for hazardous live parts. Note especially: Insulation Tape PVC tubing Spacers Insulation sheets for transistors Barrier (6) When replacing AC primary side components (transformers, power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.

cut close to connector

Fig.1-1-3 b) Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm

Fig.1-1-4 c) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
Metal sleeve

Connector

Fig.1-1-1 (7) Observe that wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.) (8) Check that replaced wires do not contact sharp edged or pointed parts. (9) When a power cord has been replaced, check that 10-15 kg of force in any direction will not loosen it.
Power cord

Fig.1-1-5 d) As shown in Fig.1-1-6, use the crimping tool to crimp the metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.

1.2 5 2.0 5.5

Crimping tool

Fig.1-1-6 e) Check the four points noted in Fig.1-1-7.

Not easily pulled free Crimped at approx. center of metal sleeve

Fig.1-1-2 (10) Also check areas surrounding repaired locations. (11) Products using cathode ray tubes (CRTs)In regard to such products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray

Conductors extended Wire insulation recessed more than 4 mm

Fig.1-1-7 (No.YF200)1-3

1.1.2 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards. (1) Insulation resistance test Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.).See table 1 below. (2) Dielectric strength test Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See Fig.1-1-11 below. (3) Clearance distance When replacing primary circuit components, confirm specified clearance distance (d), (d') between soldered terminals, and between terminals and surrounding metallic parts. See Fig.1-1-11 below.
d d' Chassis Power cord primary wire

(4) Leakage current test Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). Measuring Method : (Power ON)Insert load Z between earth ground/power cord plug prongs and externally exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig.1-1-9 and following Fig.1-1-12.

b c

Externally exposed accessible part

Z V

Fig.1-1-9 (5) Grounding (Class 1 model only) Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.).Measuring Method: Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See Fig.1-1-10 and grounding specifications.
AC inlet Exposed accessible part

Fig.1-1-8
Earth pin MIlli ohm meter Grounding Specifications Region USA & Canada Europe & Australia Grounding Impedance ( Z ) Z Z 0.1 ohm 0.5 ohm

Fig.1-1-10
AC Line Voltage 100 V 100 to 240 V 110 to 130 V 110 to 130 V 200 to 240 V Region Japan USA & Canada Europe & Australia 1M R Insulation Resistance (R) R 1 M /500 V DC R 12 M /500 V DC Dielectric Strength AC 1 kV 1 minute AC 1.5 kV 1 minute AC 1 kV 1 minute AC 3 kV 1 minute (Class ) AC 1.5 kV 1 minute (Class ) Clearance Distance (d), (d') d, d ' 3 mm d, d ' 4 mm d, d' 3.2 mm d 4 mm d' 8 m m (Power cord) d' 6 m m (Primary wire)

10 M /500 V DC

Fig.1-1-11
AC Line Voltage 100 V 110 to 130 V 110 to 130 V 220 to 240 V Region Japan USA & Canada
0.15 1.5 2

Load Z
1

Leakage Current (i) i i i i i i 1 mA rms 0.5 mA rms 0.7 mA peak 2 mA dc 0.7 mA peak 2 mA dc

a, b, c Exposed accessible parts Exposed accessible parts Antenna earth terminals Other terminals

Europe & Australia

50

Fig.1-1-12 NOTE : These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

1-4 (No.YF200)

SECTION 2 SPECIFIC SERVICE INSTRUCTIONS

2.1 DIFFERENCE LIST MODEL NAME AC ADAPTER AC CORD GZ-HD7EK AP-V17E NO GZ-HD7EX AP-V17E NO GZ-HD7EY AP-V14E YES(BS) The following table indicate main different points between models GZ-HD7EK, GZ-HD7EX and GZ-HD7EY.

2.2

Replacing HDD

NOTE1) After HDD replacement, format the HDD first. When the power is turned on after the HDD replacement, the below "Warning screen" is displayed. Be sure to format the HDD following the messages. Be sure to turn off the power once after the formatting. If the HDD recording is started without being turned off the power, normal recording cannot be performed although the recording will start. NOTE2) Although the demonstration still image data is written in the original HDD, the data is not written in the replaced HDD. If the HDD recording is started without being turned off the power, normal recording cannot be performed although the recording will start.

(No.YF200)1-5

SECTION 3 DISASSEMBLY
3.1 BEFORE ASSEMBLY AND DISASSEMBLY 3.1.4 Tools required for disassembly and assembly
Torque driver YTU94088 Bit YTU94088-003 Tweezers P-895

3.1.1 Precautions Be sure to disconnect the power supply unit prior to mounting and soldering of parts. Prior to removing a component part that needs to disconnect its connector(s) and its screw(s), first disconnect the wire(s) from the connector(s), and then remove the screw(s). When connecting/disconnecting wires, pay enough attention not to damage the connectors. When inserting the flat wire to the connector, pay attention to the direction of the flat wire. Be careful in removing the parts to which some spacer or shield is attached for reinforcement or insulation. When replacing chip parts (especially IC parts), first remove the solder completely to prevent peeling of the pattern. Tighten screws properly during the procedures. Unless otherwise specified, tighten screws at a torque of 0.078Nm (0.8kgfcm). However, as this is a required value at the time of production, use the value as a measuring stick when proceeding repair services. (See "SERVICE NOTE" as for tightening torque.) 3.1.2 Destination of connectors

Chip IC replacement jig PTS40844-2

Cleaning cloth KSMM-01

Fig.3-1-2

Torque driver
Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque. Bit This bit is slightly longer than those set in conventional torque drivers. Tweezers To be used for removing and installing parts and wires. Chip IC replacement jig To be used for replacement of IC. Cleaning cloth Recommended cleaning cloth to wipe down the video heads, mechanism (tape transport system), optical lens surface. ASSEMBLY AND DISASSEMBLY OF MAIN PARTS

Two kinds of double-arrows in connection tables respectively show kinds of connector/wires. : Flat wire : Wire : Board to board (B-B) : The connector of the side to remove
CONN. No. CN2a CN2b MAIN MAIN CN101 CN103 CONNECTOR MONI BW MINI BW CN761 CN762 PIN No. 40 10

3.1.3 Disconnection of connectors (Wires)

Wire Wire

3.2

3.2.1 Assembly and disassembly When reassembling, perform the step(s) in reverse order.
FPC Connector Pull both ends of the connector in the arrow direction, remove the lock and disconnect the flat wire. FPC Connector Lock Extend the locks in the direction of the arrow for unlocking and then pull out the wire. After removing the wire, immediately restore the locks to their original positions because the locks are apt to come off the connector.

STEP No. [1] [2]

PART TOP COVER ASSY UPPER ASSY (Inc. VF ASSY, SPEAKER/MONITOR) [Link] UNIT(B/W)

Fig. No. C1 C2-1

POINT 4(S1a), 3(L1a),CN1a (S2a),2(S2b),3(S2c) 2(SD1a), L2,CN2a,b 2(S8),L8,CN8a

NOTE -

Wire Lock

[8]
FPC Connector Pull the both ends of the board in the direction of the arrow, and remove the Connector. Wire FPC Connector Wire

C2-2

NOTE 8

( 1)

( 2)

( 3)

( 4)

( 5)

Extend the locks in the direction of the arrow for unlocking and then pull out the wire. After removing the wire, immediately restore the locks to their original positions because the locks are apt to come off the connector.

Lock FPC Connector

Extend the locks in the direction of the arrow for unlocking and then pull out the wire. After removing the wire, immediately restore the locks to their original positions because the locks are apt to come off the connector.

B-B Connector

B-B Connector B-B Connector Pull the both ends of the board in the direction of the arrow, and remove the B-B Connector.

Fig.3-1-1 1-6 (No.YF200)

(1) Order of steps in Procedure When reassembling, preform the step(s) in the reverseorder. These numbers are also used as the identification (location) No. of parts Figures. (2) Part to be removed or installed. (3) Fig. No. showing Procedure or Part Location. (4) Identification of part to be removed, unhooked, unlocked, released, unplugged, unclamped or unsoldered. S = Screw L = Lock, Release, Hook SD = Solder CN = Connector [Example] 4 (S1a) = Remove 4 S1a screws. 3 (L1a) = Disengage 3 L1a hooks. 2 (SD1a) = Unsolder 2 SD1a points. CN1a = Remove a CN1a connector. (5) Adjustment information for installation.

3.2.2 ASSEMBLY/DISASSEMBLY OF CABINET PARTS AND ELECTRICAL PARTS Disassembly procedure

STEP PART NAME No. [1] HOOD(ACC) ASSY [2] EYE CUP [3] BOTTOM COVER ASSY [4] DOOR(SD)ASSY [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] Fig. No. 3-2-1 3-2-2 POINT 3(L1) S2,L2a,2(L2b) 2(S3a),6(S3b),4(L3) 4 GRIP BELT NOTE NOTE1 NOTE2 -

NOTE1: Remove the HOOD(ACC) ASSY by turning it to the direction of the arrow. NOTE2: During the procedure, be careful in handling the adhesive tape. NOTE5a: When removing, pull out the GRIP BELT from the hook first. NOTE5b: During the procedure, leave the [Link] (AV) removed or released. NOTE7: When removing, be careful in handling as the GEL may be stuck to. NOTE8a: During the procedure, be careful in handling the parts. Pay special attention not to give any external shock to the HDD. NOTE8b: When the HDD is replaced, be sure to refer to 2.2 Replacing HDD in "SECTION2 SPECIFIC SERVICE INSTRUCTIONS" for the procedure after HDD replacement. NOTE8c: Be careful as the GELS at the four corners are easily come off when the HDD is removed from the main unit. If the GELS come off, be sure to attach them in the correct direction shown in the figure. Attach the GELS with their HOLES on the same side of the connector. NOTE8d: In this procedure, the FPC connected to the HDD connector is not removed. If the FPC is removed due to broken wire, be careful in attachment direction. Be sure to connect the STOPPER side to the HDD. Pay attention as wrong attachment could damage the HDD. NOTE13a: During the procedure, be careful in handling the parts. Pay special attention to the electrode terminals of the battery as they are easily bent. NOTE13b: Refer to [27] OPE BOARD ASSY and afterward for the disassembly of UPPER ASSY. NOTE14: Refer to 3.2.3 DISASSEMBLY OF [14] VF ASSY of E VF ASSY. NOTE15: During the procedure, do not touch the terminals (electrodes). NOTE16: During the procedure, do not touch the terminals (electrodes). NOTE17a: During the procedure, be careful with the wiring . NOTE17b: Refer to [22] MIC BOARD ASSY and afterward for the disassembly of FRONT ASSY.

GRIP COVER ASSY 3-2-3 WINDOW COVER HDD COVER ASSY HDD CASE(HDD) ASSY SHOE ASSY TOP COVER ASSY OPE UNIT UPPER ASSY VF ASSY REAR COVER ASSY REG BOARD ASSY FRONT ASSY 3-2-4 3-2-5 3-2-6 3-2-7

NOTE5a,b [Link](AV)ASSY,2(S5),4(L5) S6a,S6b,L6 S7,L7a,b,c NOTE7 CN8 NOTE8a,b,c,d 4(S9),L9a,2(L9b) 2(S10) S11a,S11b -

3-2-8 CN12,S12a,S12b,L12 3-2-9 CN13,S13a,4(S13b),L13a,b NOTE13a,b 3-2-10 CN14,3(S14) NOTE14 2(S15a),2(S15b),L15 NOTE15 3-2-11 2(S16),L16,CN16a,b NOTE16 3-2-12 CN17a,b,3(S17),L17 NOTE17a,b ANALOG BOARD ASSY 3-2-13 CN18a,b,2(S18),L18a,b CN19a,2(S19), [19] DIGITAL BOARD ASSY 3-2-14 SHIELD(DIGITAL),CN19b 5(S20),HEAT SINK [20] CDS BOARD ASSY 3-2-15 CN20,3(S20),2(L20) [21] OP BLOCK ASSY 3-2-16 2(S21),BKT(FRONT), 3(S21),L21a,b S22a,S22b,BKT(MIC),2(L22a), [22] MIC [23] [24] [25] [26] FRONT BOARD ASSY COVER(SD) ASSY FOCUS RING ASSY HOOD ASSY 3-2-17 2(S22b)S22b,COVER(MIC), NOTE22a,b HOLDER(MIC) CN23,2(S23),2(L23) 2(L24) 4(S25) 3-2-19 2(S26),FRONT ASSY 3-2-18 CN27a,b,4(S27), 2(L27),CN27c S28,L28a,b 3-2-21 3(S29),L29a,b, COVER(REAR) ASSY 3-2-22 2(S30),COVER(UPPER) NOTE25 NOTE27a,b,c NOTE28 NOTE30a,b NOTE21

[27] OPE. BOARD ASSY 3-2-20-1,2 [28] SPEAKER [29] SW BOARD ASSY [30] MONITOR ASSY

(No.YF200)1-7

NOTE21: Refer to 3.2.4 DISASSEMBLY OF [21] OP BLOCK ASSY/ CCD BOARD ASSY of OP BLOCK ASSY. NOTE22a: During the procedure, be careful with the wiring . NOTE22b: When attaching, insert the BLACKET by sliding it to fix the COVER (MIC). NOTE25: During the procedure, be careful with the wiring . NOTE27a: When removing, remove the screw No.70 first to release the FPC, and then pull out the FPC from the connector. NOTE27b: During the procedure, be careful not to damage the parts. NOTE27c: When attaching, be careful with the wiring . NOTE28: When attaching, be careful with the wiring . NOTE30a: During the procedure, be careful in wiring and handle the wire with care. NOTE30b: Refer to 3.2.5 DISASSEMBLY OF [30] MONITOR ASSY of MONITOR ASSY. Destination of connectors
CN. No. CONNECTOR PIN No.

CN8 CN12 CN13 CN14 CN16a CN16b CN17a CN17b CN18a CN18b CN19a CN19b CN20 CN23 CN27a CN27b CN27c

DIGITAL ANALOG DIGITAL ANALOG DIGITAL DIGITAL DIGITAL ANALOG ANALOG ANALOG DIGITAL DIGITAL CDS FRONT OPE OPE OPE

CN104 CN201 CN107 CN202 CN105 CN106 CN108 CN204 CN205 CN203 CN102 CN103 CN5001 CN902 CN602 CN603 CN604

HDD OPERATION OPE VF BL REG REG FRONT MIC(INT) DIGITAL OP BLOCK ASSY CDS CDS CCD FOCUS RING MONI-BL SW SPEAKER

CN601 CN802 CN6001 CN6002 CN901 CN101 CN4101 CN4102 CN5501 CN703 CN606 -

40 15 38 20 50 4 8 4 73 45 73 4 50 6 26 6 2

1-8 (No.YF200)

[2]
NOTE2
L2a

10 (S5) L5 11 (S5) L5

L2b L1 1 (S2)

L5

[5]

NOTE5a
GRIP BELT

NOTE5b

[1]
NOTE1 NOTE1

1 (S2)

[Link](AV) ASSY

:0.059 N m (0.6kgf cm)

Fig.3-2-1 Fig.3-2-3

5 2 9 (S3a) 3 4 (S3b) (S3a) 8 (S3b) (S3b) (S3b) 6 (S3b) 7 (S3b)

14 (S7) 12 13 (S6b) (S6a)

[3]
L3

[6]

L3

[4]
L4

NOTE7

[7]
L7b L6,L7a

L7c

Fig.3-2-2

Fig.3-2-4

(No.YF200)1-9

NOTE8c

GEL 19 20 (S10)(S10)

[10]
GEL

NOTE8d
STOPPER

NOTE8a,b

[8]

[11]
21 (S11a) 22 (S11b)

CN8

Fig.3-2-5

Fig.3-2-7

17 15 (S9) (S9) 18 (S9)

16 (S9) 23 (S12a) CN12 a

[9]

[12]

24 (S12b) L9a

L12

L9b 23 (S12a)

Fig.3-2-6

Fig.3-2-8

1-10 (No.YF200)

L16

NOTE15,16 CN16a
d

[15]
NOTE13b L13b

37 (S16) e 38 (S16)

d e CN16b

[13]

33 (S15a) b CN13 25 (S13a) b 34 (S15a) 36 (S15b) 35 (S15b)

[16]

26 (S13b) 28 (S13b) 29 (S13b) 27 (S13b)

L13a

NOTE13a
35 (S15b) L15 36 (S15b)

Fig.3-2-9

Fig.3-2-11

30 (S14)

NOTE17b

[17]

[14]

32 (S14)

40 (S17)

41 (S17)

NOTE17a
CN17b c 31 (S14) c L17 f

CN14 f CN17a 39 (S17)

NOTE17a

40 (S17) 32 (S14)

Fig.3-2-10

Fig.3-2-12

(No.YF200)1-11

42 (S18)

43 (S18)

48 50 (S20) 49 46 (S20) 47 (S20) (S20) (S20)

[18]
CN18b h HEAT SINK 53 51(S20) 52 (S20) (S20) L18b g

CN18a

g h

[20]

CN20 L18a L20

Fig.3-2-13

Fig.3-2-15

44 (S19)

45 (S19) 57 (S21) 56 (S21) FRAME ASSY 58 (S21)

SHIELD (DIGITAL)

CN19a

[19]

NOTE21

[21]
j

54 (S21)

CN19b

L21b L21a

BKT(FRONT)

55 (S21)

0.147 N m (1.5kgf cm)

Fig.3-2-14 Fig.3-2-16

1-12 (No.YF200)

L22a

NOTE22b

60 (S22b)

BKT(MIC) 61 (S22b)

NOTE22b
L22b

COVER(MIC)

BKT(MIC)

NOTE22a

[22]
HOLDER(MIC)

WIRE(MIC)

59 (S22a)

60 (S22b)

NOTE22a
WIRE(MIC)

61 (S22b)

Fig.3-2-17

[25] [26] [24]

FRONT ASSY L23,L24 FPC k 69 (S26)

[23]

NOTE25
68 (S26)

66 (S25) 64 65 (S25) (S25) 67 (S25)

CN23 63 (S23) k 62 (S23)

Fig.3-2-18

Fig.3-2-19

(No.YF200)1-13

NOTE27a
71 72 (S27) (S27) 73 (S27) CN27c 70 (S27)

75 (S29) 76 (S29) 77 (S29)

NOTE28
WIRE (SPEAKER)

NOTE27b
SW(LCD O/C) p m CN27a 74 (S28) L29a

[27]
n

[29]

NOTE27c
m

L29b COVER (REAR) ASSY

L27 n p

[28]
FPC CN27a WIRE(MIC)

L28a

CN27b

NOTE27c
L28b

0.176 N m (1.8kgf cm)

Fig.3-2-20-1

0.147 N m (1.5kgf cm)

Fig.3-2-21

NOTE27c

78 (S30) COVER(UPPER) 79 (S30)

SW BOARD ASSY

FPC OPE BOARD ASSY CN27c FPC

FPC CN27b

CN27a WIRE(SPEAKER) FPC

NOTE30a

[30]
0.245 N m (2.5kgf cm)
Fig.3-2-20-2

NOTE30b

Fig.3-2-22

1-14 (No.YF200)

3.2.3 DISASSEMBLY OF [14] VF ASSY Before disassembly As the VF ASSEMBLY has complicated structure, do not disassemble if not needed. When assembling, be careful to prevent dust or any foreign materials entering inside, and avoid soils on both the LENS and the SHEET. Disassembly procedure (1) Remove the 3 screws (1-3), and then remove the BKT(VF). (2) Remove the screw (4), and remove the VF SHOE PLATE. NOTE14a: When removing the VF SHOE PLATE, be careful in handling as the SLIDE STOPPER 1 and 2 come off. (3) Peel off the FPC from the OUT CASE (VF), and then carefully remove the SLIDE CASE (VF) ASSY by sliding it out. NOTE14b: During the procedure, be careful in handling the FPC. NOTE14c: When attaching, put the CLICK PLATE inside the OUT CASE (VF). (4) Remove the 2 screws (5,6), and then remove the TOP COVER(VF). NOTE14d: When removing the TOP COVER, be careful as the SHEET (PROTECT) comes off. (5) Remove the SHEET(PROTECT). (6) Set the LEVER(VF) to the MARK( )of the [Link](VF) ASSY, and then remove the LENS1 and 2 ASSYS. NOTE14e: When attaching the LENS1 and 2 ASSYS, set the LENS2 ASSY into the LENS1 ASSY first. Adjust the positioning mark of the LEVER (VF) to the MARK( )of the SLIDE CASE (VF) ASSY before attaching. NOTE14f: When removing the LEVER (VF), turn the LEVER (VF) further clockwise and set the pointed positioning mark to the top. (7) Press hooks (L14a,b) on both sides of the HOLDER(LCD) to remove the LCD SA from the CASE(VF). NOTE14g: During the procedure, be careful in handling the switches (VF OPEN/VF SUB OPEN) on both sides. When attaching, pay special attention not to damage the parts. (8) Pull out the FPC from the connector (CN14), and then remove the VF BL BOARD ASSY from the CASE (BL). NOTE14h: Do not disassemble the LCD SA unless it is required for LCD module replacement. During the procedure, be careful to prevent dust or any foreign materials from entering inside. NOTE14j: During the procedure, be careful not to damage the parts. (No.YF200)1-15

L14b

VF BL BOARD ASSY L14d

FPC CASE (BL) CASE(BL) L14c CN14 SHEET (DEFF) SHEET (REF-A) SHEET (REF-B) SHEET (POLA) CUSHION LCD MODULE

LCD SA STOPPER (POLA)

NOTE14g
L14a SW

CUSHION SHEET (POLA) HOLDER (LCD)

LCD SA L14b [Link](VF) ASSY

SW (VF OPEN)

NOTE14g

SW (VF SUB OPEN) L14a

HOLDER (LCD)

NOTE14g

<NOTE14h,j>

<NOTE14f>
[Link](VF) ASSY

LEVER(VF)

LENS1 ASSY

LEVER(VF) [Link](VF) ASSY

LENS2 ASSY

NOTE14d
SHEET (PROTECT)

NOTE14d <NOTE14e>
[Link](VF) ASSY MARK LENS1 ASSY

<NOTE14c>

TOP COVER(VF)

5 (S14b) CLICK PLATE LENS2 ASSY

6 (S14b)

1 (S14a)

VF SHOE PLATE

NOTE14b
FPC

NOTE14a
SLIDE STOPPER1 2 (S14a)

4 (S14b)

[Link](VF) ASSY

<NOTE14b> NOTE14a
SLIDE STOPPER2 OUT CASE (VF) 3 (S14a)
Fig.3-2-23

[BOTTOM VIEW] [Link](VF) ASSY FPC

BKT(VF)

OUT CASE (VF)

1-16 (No.YF200)

3.2.4 DISASSEMBLY OF [21] OP BLOCK ASSY/CCD BOARD ASSY Precautions Replacing service repair parts The service repair parts for the OP BLOCK ASSEMBLY are as listed (1) The OP BLOCK ASSY in this model has more complicated below. structure than conventional OP BLOCK ASSY. Take special care not to disconnect any of the FPC wires or he relevant parts for CCD BASE ASSY and the OP LPF, cause any damage due to soldering (excessive heating). that used to be disassembled, are in one unit structure as PRISM ASSY. During the procedure, disassemble the OP BLOCK ASSY only when needed, and be careful not to give any external shock or vibration. (2) During the procedure, be careful in handling the FPC and LENS components. Pay special attention to the surfaces to protect them from stains, dust, or scratches. If the surfaces are soiled with finger prints or other stains, wipe them off with silicon paper, clean chamois leather, or recommended cleaning cloth. FOCUS MOTOR UNIT ZOOM MOTOR UNIT IRIS MOTOR UNIT SENSOR SCREW (for MOTOR) SCREW (for SENSOR) SPRING SPACERS (A), (B)

Disassembly procedure (1) Unsolder the total of 42 soldered points (SD21a) from the 3 CCDS, 14 soldered points from each CCD, and then remove the CCD BOARD ASSY from the PRISM ASSY. (2) Remove the screw (1), and then remove the HEAT SINK (CCD) ASSY. NOTE21a: During the procedure, be careful in handling the HEAT SHEET(CCD). (3) Remove the 3 screws (2-4), and then remove the PRISM ASSY.

NOTE21b: When removing the FOCUS MOTOR UNIT and ZOOM MOTOR UNIT, be sure to peel off the SHEET and remove the SPRING before removing the screws. During the procedure, be careful in handling the parts. Avoid reusing the peeled SHEET, and be sure to replace it with a new SHEET. NOTE21c: When attaching the SPRING, be careful not to break or lose the parts and be sure to hook both sides to the HOOKS. NOTE21e: When soldering the FPC of the FOCUS MOTOR UNIT or the ZOOM MOTOT UNIT, lift the FPC a little from the terminal and leave the clearance between them. NOTE21f: Although the IRIS MOTOR UNIT includes the FPC ASSY, it does not include the 2 sensors. When replacing the IRIS MOTOR UNIT, it is necessary to reattach the sensors. NOTE21g: When attaching the IRIS MOTOR UNIT, be careful in handling and wiring the FPC.

(No.YF200)1-17

0.176 N m (1.8kgf cm) 0.098 N m (1.0kgf cm)

OP BLOCK ASSY

NOTE21a
HEAT SHEET

HEAT SINK(CCD) 2 (S21b) 4 (S21b) 3 (S21b) CCD BOARD ASSY SD21a

1 (S21a)

NOTE21b,c,e

5 9 6 (S21c) 8 (S21c) (S21d) 7 (S21c) (S21d)

NOTE21b,e,f
IRIS MOTOR UNIT

ZOOM MOTOR UNIT

NOTE21f
SENSOR

NOTE21g NOTE21b
SHEET SPRING 11 10 (S21c) (S21c) SD21b L21a FOCUS MOTOR UNIT

NOTE21b,d
OP BLOCK ASSY

NOTE21b,c,e
L21b SPRING

NOTE21b,d

SHEET

NOTE21b

<NOTE21c> SLIDER(MOTOR SIDE) <NOTE21b,d> SPRING

HOOK SLIDER(OP BLOCK SIDE) HOOK

Fig.3-2-24 1-18 (No.YF200)

3.2.5 DISASSEMBLY OF [30] MONITOR ASSY CAUTIONS (1) During the procedure, be careful in handling the LCD MODULE and other parts. Pay special attention not to damage or soil the monitor screen. If fingerprints are left on the screen, wipe them with clean chamois leather or a cleaning cloth. Removing MONITOR ASSY (1) Remove the 2 screws (1 and 2). (2) Turn the HINGE UNIT ASSY 90, and remove the 2 screws (3 and 4). (3) Remove the [Link] ASSY by removing the 3 hooks (L30a-c). (4) Release the lock of the connector (CN30a), and remove the HINGE UNIT by lifting it up. NOTE30a: During the procedure, be careful in handling the FPC. Release the lock of the connector (CN30b), and pull out the FPC. Release the lock of the connector (CN30c), and pull out the FPC. Remove the 4 screws (5-8), and Remove the BKT(LCD/ U) . Remove the MONITOR BOARD ASSY .

(5) (6) (7) (8)

NOTE30b: Attach the MONITOR BOARD ASSY by lifting up the MONITOR CASE as the KNOB (CURSOR) that is attached to the BOARD sticks out toward the LCD screen. (9) Remove the SPACER(PET). (10) Remove the BACK LIGHT,LCD MODULE,SPACER(LCD) and the BKT(LCD). NOTE30c: During the procedure disassemble the four parts (BACK LIGHT, LCD, SPACER (LCD), and BLACKET (LCD)) if necessary as they can be removed from the MONITOR CASE ASSY as a whole. Removing HINGE UNIT ASSY (1) Remove the screw (9), and Remove the HINGE COVER(U). NOTE30d: Be careful in handling the HINGE UNIT shaft as grease is applied. (2) Remove the HINGE COVER(L). (3) Remove the MAGNET. NOTE30e: During the procedure, be careful in handling the magnet. Be careful with the attachment direction as there is a mark inside the MAGNET on the attachment side to the HINGE UNIT. NOTE30f: During the procedure, be careful in handling the FPC. NOTE30g: The FPC is rolled around the axis of rotation of the HINGE UNIT 2.5 rounds (2.5times). The connecting side to the MONITOR BOARD ASSY is placed inside.

(No.YF200)1-19

2 (S30a) 1 (S30a) MONITOR ASSY

L30c

NOTE30a
HINGE UNIT ASSY

L30a L30b 6 (S30c)

[Link] ASSY

4 (S30b) 3 (S30b) HINGE COVER(U) 9 (S30d)

5 (S30c)

7 (S30c)

8 (S30c)

NOTE30b
KNOB (CURSOR)

BKT (LCD/U) e d a L30g MONITOR BOARD ASSY e d b c CN30c KNOB(CURSOR) CN30a CN30b

NOTE30f,g

MONITOR BOARD ASSY

NOTE30b

HINGE UNIT

NOTE30d

SPACER (PET) L30j

L30p L30g L30r L30n

NOTE30c
BACK LIGHT c L30k

HINGE COVER(L) L30m MAGNET

NOTE30e
MARKING

LCD MODULE b

SPACER(LCD)

NOTE30a
HINGE UNIT ASSY f L30d a f d g L30h g L30e e MONI CASE ASSY BKT(LCD)

0.245 N m (2.5kgf cm)

Fig.3-2-25 1-20 (No.YF200)

L30f

SECTION 4 ADJUSTMENT
4.1 PREPARATION 4.1.3 TOOLS REQUIRED FOR ADJUSTMENT
Torque Driver Bit Tweezers

4.1.1 Precaution Camera system and deck system of this model are specially adjusted by using PC. However, if parts such as the following are replaced, an adjustment is required. The adjustment must be performed in a Service Center equipped with the concerned facilities. EEP ROM (IC1005 of DIGITAL board) OP BLOCK ASSEMBLY MONITOR ASSEMBLY In the event of malfunction with electrical circuits, first find a defective portion with the aid of proper test instruments as shown in the following electrical adjustment procedure, and then commence necessary repair/ replacement/adjustment. In observing chip TP, use IC clips, etc. to avoid any stress. Prior to replacement of chip parts (especially IC), remove the solder completely to prevent peeling of the pattern. Use a patch cord if necessary. As for a patch cord, see the BOARD INTERCONNECTIONS. Since connectors are fragile, carefully handle them in disconnecting and connecting the FPC. 4.1.2 REQUIRED TEST EQUIPMENT Personal computer (for Windows) Color TV monitor Oscilloscope (dual-trace type, observable 100MHz or higher frequency). The one observable 300 MHz or higher frequency is recommended. Digital voltmeter DC power supply or AC adapter Frequency counter (with threshold level adjuster)

YTU94088

YTU94088-003

P-895

Chip IC Replacement Jig

Cleaning Cloth

INF Adjustment Lens

PTS40844-2

KSMM-01

YTU92001B

INF Adjustment Lens Holder

Mini Stand

Light Box Assembly

YTU94087

YTU93108

YTU93096A

Gray Scale Chart

Color Bar Chart

Focus Chart

YTU94133A

YTU94133C

YTU92001-018

Service Support System

Communication Cable

YTU94057-104

YTU93111-1

PC Cable

Jig Connector Cable

Charing Battery Adjuatment Jig

QAM0099-005

YTU93106D

YTU93112A

IDE Adapter

IDE Adapter

FPC Wire

YTU96041

YTU96043

YTU94165-40

(No.YF200)1-21

 Torque Driver
Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque.

Charging Battery Adjustment Jig

This Jig is used for the adjustment of the camcorders that have Main Body battery charging function.

Bit
This bit is slightly longer than those set in conventional torque drivers.

IDE Adapter(YTU96041)
To be used for HDD test.

IDE Adapter(YTU96043)
To be used for HDD test.

Tweezers
To be used for removing and installing parts and wires.

FPC Wire
To be used for connecting the HDD to the IDE adapter.

Chip IC Replacement Jig

To be used for adjustment of the camera system.

Cleaning Cloth
Recommended the Cleaning cloth to wipe down the video heads, mechanism (tape transport system), optical lens surface.

INF Adjustment Lens

To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin No. YA-SB-10035. 4.2 JIG CONNECTOR CABLE CONNECTION Connection procedure NOTE Be sure to turn the power OFF, when connecting the JIG CONNECTOR CABLE. If the JIG CONNECTOR CABLE is connected with the power ON, communication error may occur. Remove the 8 screws (1-8), and then remove the [Link] ASSY.
3 5

INF Adjustment Lens Holder

To be used together with the Camera stand for operating the Videocamera in the stripped-down condition such as the status without the exterior parts or for using commodities that are not yet conformable to the interchangeable ring. For the usage of the INF lens holder, refer to the Service Bulletin No. YA-SB10035.

Mini Stand
To be used together with the INF adjustment lens holder. For the usage of the Mini stand, refer to the Service Bulletin No. YA-SB-10035.

4 7 6

1 2

Light Box Assembly

To be used for adjustment of the camera system. For the usage of the Light box assembly, refer to the Service Bulletin No. YA-SB-10035.
[Link] ASSY JIG CONNECTOR

Gray Scale Chart

To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin No. YA-SB-10035.

Color Bar Chart

To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin No. YA-SB-10035.

JIG CONNECTOR CABLE

Focus Chart
To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin No. YA-SB-10035.
RS232C COM PORT MENU PC CABLE or COMMUNICATION CABLE PERSONAL COMPUTER

Service Support System

To be used for adjustment with a personal computer. Software can be downloaded also from JS-net.

Communication Cable
Connect the Communication cable between the PC cable and Jig connector cable when performing a PC adjustment.

JIG CONNECTOR
BLUE
TO AL_3VSYS

COMMUNICATION CABLE

PC Cable
To be used to connect the Videocamera and a personal computer with each other when a personal computer issued for adjustment.

RED
TO IF_RX

WHITE
TO IF_TX

Jig Connector Cable

Connected to JIG CONNECTOR of the main board and used for electrical adjustment, etc.

BLACK
TO GND

Fig.4-2-1

1-22 (No.YF200)

4.3

IDE ADAPTER AND FPC WIRE

JIG CONNECTOR CABLE [YTU93106D]

30 16

IDE ADAPTER and FPC WIRE are used for HDD test. Check with the NOTE, and then refer to the below figure (Fig. 4-3-1) for the connection procedure.

15

FPC WIRE

HDD

Fig.4-2-2

Jig connector diagrams

JIG CONNECTOR CABLE (YTU93106D)

DIGITAL CN109
NC NC LCD_R LCD_G LCD_B LCD_COM REG_3.1V UARXD0 UATXD0 AL_3VSYS IF_TX IF_RX MOD0 SYS_RSTL SYS_TCK LCD_HD SYS_TRSTL GND SYS_TDO GND SYS_TDI IRU SYS_TMS VF_HD VF_COM VF_B VF_G VF_R GND NC

JIG CONN. BOARD (PIN NO.)

16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
NC LCD_R LCD_B REG_3.1V UATXD0 IF_TX MOD0 SYS_TCK SYS_TRSTL SYS_TDO SYS_TDI SYS_TMS VF_COM VF_G GND NC LCD_G LCD_COM UARXD0 AL_3VSYS IF_RX SYS_RSTL LCD_HD GND GND IRU VF_HD VF_B VF_R NC

IDE ADAPTER
4-3-1 <NOTE> There are two types of IDE ADAPTER (Model Number: YTU96041, YTU96043). Either type can be used. Using the FPC WIRE originally used with this unit will damage the HDD. Use the FPC WIRE (Model Number: YTU94165-40) to connect the IDE ADAPTER and the HDD. When connecting the FPC WIRE (Model Number: YTU94165-40) and the HDD, follow the instructions on the label attached to the FPC WIRE. Connecting the FPC WIRE upside-down will damage the HDD.

1 2 17 3 18 4 19 5 20 6 21 7 22 8 23 9 24 10 25 11 26 12 27 13 28 14 29 15 30

Fig.4-2-3

(No.YF200)1-23

5.1

1-24 (No.YF200) SERVICE NOTE

Symbol No. [1] [2] 1 Removing order of screw Place to stick screw Reference drawing ([Link].) 3-2-1 Screw tightening torque a

CABINET PARTS AND ELECTRICAL PARTS(1) [6] [3] [4] [5] [7] [8] [9] [10] [11] [12] 2 3 4 5 6 7 8 9 - 10 11 12 13 14 - 15 16 17 18 19 20 21 22 23 24 3-2-2 3-2-3 3-2-4 3-2-5 3-2-6 3-2-7 3-2-8 b b b

CABINET PARTS AND ELECTRICAL PARTS(2)

[13] [14] [15] [16] [18] [19] [20] Symbol No. [17] Removing order of screw 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Place to stick screw Reference drawing ([Link].) 3-2-12 3-2-9 3-2-10 3-2-11 3-2-15 3-2-13 3-2-14 Screw tightening torque b

CABINET PARTS AND ELECTRICAL PARTS(3)

[21] [22] [23] [24] [25] [27] [28] [29] [30] Symbol No. [26] Removing order of screw 54 55 56 57 58 59 60 61 62 63 - 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 Place to stick screw Reference drawing ([Link].) 3-2-19 3-2-16 3-2-17 3-2-18 3-2-20-1 3-2-21 3-2-22 Screw tightening torque b b d c b c f [21]OP BLOCK ASSY/CCD BOARD ASSY [21] 1 2 3 4 5 6 7 8 9 10 11

SECTION 5 TROUBLE SHOOTING

[14]MONITOR ASSY [14] 1 2 3 4 5 6 3-2-23 b b d e 3-2-24 b

[30]MONITOR ASSY [30] 1 2 3 4 5 3-2-25

Symbol No. Removing order of screw Place to stick screw Reference drawing ([Link].) Screw tightening torque

NOTE:

and (This mark shows where to attach the screws) : Do not reuse the screws because the screw lock bond was applied to prevent the screws from loosening. Prepare the specified screws and use them in place of the removed screws. )Tightening torque for the screws There are setting limits of the torque value for the torque driver. If the value exceeds the setting value, take it as a rough measurement (reference value), and tighten the screw manually. The specified torque value is a recommended value of the initial assembly. Therefore, set the value below the specified torque value in the assembling procedure. Be careful not to break either the screws or the screw holes. When attaching the tapping screws, pay special attention not to break the screw holes. Refer to the specified torque value just as a rough guideline. a 0.059N m (0.6kgf cm) b 0.078N m (0.8kgf cm) c 0.147N m (1.5kgf cm) d 0.176N m (1.8kgf cm) e 0.098N m (1.0kgf cm) f 0.245N m (2.5kgf cm)

Victor company of Japan, Limited Camcorder Category 12, 3-chome, Moriya-cho, Kanagawa-ku, Yokohama-city, Kanagawa-prefecture, 221-8528, Japan

(No.YF200)
Printed in Japan VPT