Internship Report on Venkateswara Steels
Internship Report on Venkateswara Steels
An Autonomous Institution
COIMBATORE-641402
SEPTEMBER -2024
KIT -KALAIGNARKARUNANIDHI INSTITUTE OF TECHNOLOGY
An Autonomous Institution
ANTONY ROHAN I
of
2024-2025
Examiner
DECLARATION
ANTONY ROHAN I
(Reg. No. 711523MMB005)
I certify that the declaration made above by the candidate is true, to my knowledge.
I extend my gratitude for the encouragement that I received from my family for the
unconditional love in supporting my quest for knowledge.
CHAPTER
TITLE PAGE NO
NO
V SWOT Analysis 32
VI Conclusion 36
CHAPTER-I
1.1 INTRODUCTION OF THE STUDY
The primary objective of this study is to gain practical experience in various
aspects of the industry, with a particular focus on manufacturing processes, quality
control, supply chain management, and the challenges facing the steel industry. This
hands-on experience aims to provide valuable insights into the operational workings
of a manufacturing organization, enabling a deeper understanding of both the
theoretical and practical aspects of industrial operations.
One key area of focus during this study was to explore the various principles
associated with "quality aspects." Quality plays a critical role in ensuring that
products meet customer expectations, regulatory standards, and industry benchmarks.
Another significant learning aspect was understanding the "dynamics of demand and
supply" within the steel industry. The balance between demand and supply is essential
for the effective functioning of any manufacturing company. By observing how
production volumes, inventory management, and market conditions influence
decision-making, I gained insights into how organizations plan their production
schedules, manage resources, and adapt to market fluctuations.
This study also aimed to enhance my problem-solving and analytical skills in
organizational activities. Manufacturing environments are often dynamic and
complex, requiring quick decision-making and a thorough understanding of the
processes involved. By addressing operational challenges, I developed the ability to
analyze situations, identify root causes, and implement solutions effectively.
Additionally, I explored the environmental challenges facing the steel industry,
learning about sustainable practices and initiatives aimed at reducing the
environmental impact of manufacturing. As industries face increasing pressure to
adopt eco-friendly practices, I gained insights into the strategies being implemented to
enhance sustainability, reduce waste, and lower emissions in the steel production
process.
Finally, this study has provided a platform to develop effective communication
skills, particularly in the context of working with colleagues and inter-departmental
teams. Communication is essential in a manufacturing environment, as it ensures that
information flows seamlessly across various functions and departments
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CHAPTER – II
2
▪ India had a small steel and iron industry that was producing about a million
tonnes (MT) of steel at the time of independence After the Independent
government mainly focused on the establishment of the steel Industries where
they can mainly focus on the crude steel for steel production.
▪ In 1954, the Indian government passed a new establishment strategy, which
declared that new ventures would be handled by the central government.
Hindustan Lever and Bokaro were founded in 1954 and 1964 respectively.
▪ In the early 1990s, the private sector played a significant role in downstream
steel production, focusing primarily on the production of finished steel from
crude steel.
▪ The SAIL was created in 1973, which holds most of the iron & steel production
during that phase The government of India partially privatized SAIL in 1993.
▪ India became the world's second-largest steel producer in 2019 exporting
roughly 8.25 MT.
3
Government Initiatives in STEEL Sector
• The government released guidelines for the approved specialty steel
production-linked incentive (PLI) scheme in October 2021.
• The scheme is expected to bring in Rs. 400 billion in investment and increase
specialty steel capacity by 25 million tonnes.
• India and Russia signed an MoU in October 2021 to conduct steel R&D and
produce coking coal (used in steelmaking).
• 'Mission Purvodaya' was launched in 2020 to help India's eastern states develop
faster (Odisha, Jharkhand, Chhattisgarh, West Bengal, and the northern part of
Andhra Pradesh).
• The government allocated Rs. 39.25 crore (US$ 5.4 million) to the Ministry of
Steel in the Union Budget 2020-21.
• The Union Cabinet of India approved the National Steel Policy (NSP) 2017
with the goal of making India a globally competitive steel producer.
• India's government raised import tariffs on most steel products twice, each time
percent, and Imposed anti-dumping and safeguard duties on iron and steel
products.
4
STEEL INDUSTRY IN TAMILNADU :
• Iron & steel companies in Tamil Nadu, is one of the leading manufacturing
hubs in the country. The state is home to a significant number of iron and steel
companies, contributing to the growth and development of the country's
economy.
• The iron and steel industry in Tamil Nadu has a long and fascinating history,
dating back to the pre-independence era. Over the years, the state has evolved
as a major center for steel production and consumption, with many companies
operating in the region, both big and small.
• The iron and steel companies in Tamil Nadu are known for their high-quality
products, cutting-edge technology, and efficient manufacturing processes.
The Top 10 Iron & steel companies in Tamil Nadu are following:
5
MINISTRY OF STEEL IN INDIA :
• Planning and development of and assistance to the entire iron and steel industry
in the country development of the input industries relating to iron ore,
manganese ore, refractories and others required by the steel industry
• MECON Limited
• MSTC Limited
6
Indirect Contribution
• The steel industry also has an indirect contribution to the GDP through its
impact on various sectors that rely on steel products. The construction,
automotive, shipbuilding, and infrastructure sectors are major consumers of
steel. The growth in these sectors boosts the demand for steel, indirectly
impacting GDP growth.
Employment Generation
• The steel industry in India is a key employer, with over 6 million people
directly and indirectly employed across various levels of the supply chain,
including mining, manufacturing, processing, and distribution.
• The steel sector in India has witnessed significant growth in recent years. India
is the second-largest steel producer globally, and the sector has been expanding
rapidly to meet both domestic and international demand.
• Steel production has been growing at a healthy pace, with a CAGR (Compound
Annual Growth Rate) of around 5-7% in the last decade, which further
contributes to economic growth.
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CHAPTER - III
1 [Link]
8
3.2 COMPANY PROFILE:
CIN U27310TZ2006PTC012531
Date of Incorporation 02 Feb, 2006
Status Active
GSTIN 33AACCV3065F1ZL
9
COMPANY VISION AND MISSION
VISION
• We are commited to a customer delightful by Experience.
2 [Link]
10
3.2 ORGANIZATION STRUCTURE
11
CHAPTER-IV
FUNCTIONAL DEPARTMENTS
12
4.1 PURCHASE DEPARTMENT:
• Audit suppliers to make sure safety and quality requirements are being met.
• Assist in negotiating terms and prices for raw resources, including commodities
that are subject to volatility.
Inventory and Stock Management:
• Keep track of and oversee the consumables, semi-finished goods, and raw
material inventory.
• Keep an eye on inventory levels and place new material orders in accordance
with production projections.
• To avoid waste or delays, make sure that items are arranged and stored properly.
Equipment and Machinery Procurement
• Obtain the capital equipment and machinery (such as rolling mills and furnaces)
required for production.
13
Cost Control and Budget Management
• Help oversee supplier agreements and make sure that pricing terms are being
followed.
• Create expenditure analysis reports to find areas where money can be saved.
Reporting and Documentation
14
4.2 PRODUCTION DEPARTMENT
• Receiving Raw Materials: The production process begins with the procurement
of raw materials such as iron ore, coal, scrap steel, limestone, and alloying
elements.
• Storage and Inventory Management: Raw materials are stored in different
sections based on their type and required quantity. Inventory management
ensures that the materials are available for continuous production.
• Transportation: Handling and transporting raw materials to various production
areas (e.g., from storage yards to the blast furnace or electric.
Casting
• Continuous Casting: The molten steel is poured into molds where it solidifies
into semi-finished shapes such as billets, blooms, or slabs. Continuous casting
machines are commonly used for this purpose.
• Ingot Casting: In older processes, steel is poured into large molds (ingots),
which are later re-heated and processed.
• Dimensional Testing: To make sure the final steel products' dimensions match
the necessary tolerances, they are examined using gauges and measuring
devices.
16
4.3 TOOLING DEPARTMENT
• The department schedules routine checks and repairs to ensure tools are
functioning correctly and to reduce unplanned downtime in the production line.
• This might include optimizing the tool's performance to reduce cycle time,
improve efficiency, and enhance the quality of the final product.
• The tooling department works closely with the production team to make sure
that tools are properly set up for the manufacturing process.
17
Activities in the Tooling Department:
• Creating custom tools like dies, molds, cutting tools, etc., for specific
manufacturing processes. This may involve prototyping, testing, and refining the
tool designs.
Tool Repair:
• Monitoring the performance of tools in use, ensuring that they are operating
efficiently. This may involve testing tools during and after production to check
for wear and tear.
• Ensuring that there are enough tools available for production without
overstocking. Proper tool storage and inventory management are crucial to
minimize downtime during the production process.
• Setting up the tools on the machines and ensuring that they are calibrated
correctly to produce high-quality products.
18
Tool Documentation:
• Maintaining records for all tools in use, including repair logs, calibration
schedules, and performance evaluations.
Cost Management:
19
4.4 QUALITY DEPARTMENT:
Regulatory Compliance:
• The quality department ensures that the products manufactured comply with
regulatory standards, such as ISO 9001, ASTM (for steel), or other relevant
certifications.
20
Key Activities in the Quality Department:
• Quality inspectors check the raw materials (like steel, wire, etc.) that arrive at
the facility. These materials are tested for their chemical composition,
mechanical properties, and conformance to specifications to ensure they meet
the required standards for manufacturing.
• During production, the quality department monitors and tests products at various
stages of the manufacturing process. This includes checking the dimensions,
strength, and finish of steel or springs to ensure that they meet the required
specifications.
• Once production is complete, the final products undergo rigorous testing. For
steel products, this may involve tensile strength testing, hardness testing, surface
finish checks, etc. For springs, it might include testing spring strength, elasticity,
and fatigue resistance.
Quality Documentation:
• The quality department keeps detailed records of inspection reports, test results,
non-conformances, and corrective actions. These records are essential for
traceability and regulatory compliance.
21
4.5 FINANCE DEPARTMENT
• Managing a Fund flow and prepare cash flow in weekly basis. Fund flow
weekly approx. (1 cr)
• Mostly a company stores a sales invoice, purchase invoice and journals invoice
as (7 to 10 yrs) in store room.
• Budget Preparation: Create yearly budgets that include production costs, capital
expenditures, and income predictions for all departments and overall operations.
• Cost Analysis: Keep an eye on and evaluate the production cost structure, taking
into account labour, raw material costs, overhead, and logistics.
22
• Inventory management: To reduce expenses associated with inventory keeping,
supervise the handling of raw materials, work-in-progress, and completed
goods.
• Profit and Loss Statements: To evaluate the profitability of the business, create
and examine monthly, quarterly, and annual P&L statements.
• Cash Flow Management: Examine cash flow to make sure there is sufficient
liquidity to cover capital expenditures and ongoing operating requirements.
Analysis of Variance: Examine differences between budgeted and actual
financial performance to spot possible problems.
23
Controlling Risk :
• Risk Identification: Determine the financial risks, such as credit risks, currency
changes (for overseas sales), or market volatility in steel pricing.
• Strategies for Hedging: To reduce the risk of changes in interest rates, currency
exchange rates, or commodity prices, use hedging or derivatives.
• Insurance: Verify that the business has sufficient coverage against operational,
financial, and physical hazards
.
Tax Strategy and Tax Planning and Compliance:
• Create tax plans to reduce obligations while adhering to regional, federal, and
international tax laws.
• Tax Filing: Compile and submit corporate taxes on time while according to tax
regulations.
• Tax Audits: Work with tax authorities to manage tax audits and settle any
disputes.
24
Auditing and Financial Compliance
25
4.6 HUMAN RESOURCE DEPARTMENT
• Skilled Labour: Engineers, welders, and machinists are among the highly skilled
people needed by the steel and spring sectors. People with technical skills in
engineering, manufacturing, or metallurgy are aggressively sought after by HR
departments.
• Training & Apprenticeships: To build skilled labour from the bottom up, several
businesses provide apprenticeship programs. HR oversees these initiatives,
which give new hires the chance to develop their practical experience and
sophisticated technological abilities.
26
• Health Programs: Providing wellness initiatives, such stress management
courses, counselling, and health checks, to guarantee the physical and emotional
well of staff members.
• Labour Laws and Standards: HR makes sure that fair salaries, working
conditions, and employee rights are all in accordance with local, state, and
federal labour laws. Additionally, they keep abreast of industry-specific rules,
such as environmental requirements for the production of steel.
27
• Environmental and Sustainability Compliance: Because steel production has an
impact on the environment, HR is also responsible for making sure that
employees understand sustainability practices and legal standards, especially
those pertaining to emissions, waste management, and recycling.
Engagement and Retention of Employees
• Exit Interviews: When workers depart the company, HR interviews them to find
out why they left and to pinpoint areas where the workplace needs to be
improved.
Inclusion and Diversity
28
4.7 SALES DEPARTMENT:
• BRAKES -85%
• LMW-8%
7% 0%
8%
85%
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ACTIVTIES IN SALES DEPARTMENT :
• Preparing a quote: Offer thorough quotes that cover costs, lead times, delivery
terms, and terms of payment.
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Sales Forecasting and Reporting
• Sales Goals: Establish monthly, quarterly, and annual sales goals for the division.
Sales Performance Tracking: Examine measures like revenue, order volume, and
profit margins to keep an eye on the team's performance in relation to goals.
• Supply Chain Coordination: Work with logistics to manage lead times, guarantee
on-time delivery, and make sure steel items arrive at customers' locations on time.
• Export Sales: Oversee the export paperwork, shipment arrangements, and customs
processes for clients from abroad.
31
CHAPTER -V
SWOT ANALYSIS:
STRENGH:
Venkateswara Steels has built a strong reputation in the steel industry over the
years, especially in the manufacturing of specialized steel products such as springs.
Their brand is recognized for high-quality standards, which gives them a competitive
edge in the market. Customers trust their products for reliability and durability, which
enhances customer loyalty.
The company offers a wide range of steel products, including springs, wire rods,
bars, and other custom products used in industries such as automotive, construction, and
manufacturing. This diversification helps mitigate risks, as the company is not reliant on
a single product or sector. By focusing on specialized spring products, they cater to niche
markets, creating additional demand and value.
The company has a solid distribution network within India and surrounding regions.
They have established relationships with suppliers of raw materials and distributors of
finished products. This network ensures timely delivery and cost-effective transportation
of goods, enhancing overall operational efficiency.
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WEAKNESS:
The steel industry is highly dependent on raw materials like iron ore, coal, and
scrap metal. Prices of these raw materials can fluctuate significantly due to global market
conditions, geopolitical tensions, or supply chain disruptions. Venkateswara Steels may
face cost pressures that can reduce its profit margins if it cannot pass these costs on to
customers.
The company’s revenue is heavily reliant on the domestic market. While this can
be an advantage when local demand is strong, it also makes the company vulnerable to
downturns in the local economy, regulatory changes, or changes in consumer preferences.
Diversifying into international markets would help to reduce this dependency.
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OPPORTUNITIES:
India and many other countries are witnessing significant growth in infrastructure
development. Projects such as highways, bridges, residential buildings, and industrial
complexes are all driving demand for steel products. Venkateswara Steels can capitalize
on this by positioning itself as a supplier to key players in these sectors.
The steel industry is increasingly adopting technologies like automation, AI, and
3D printing to improve efficiency and reduce costs. By investing in state-of-the-art
manufacturing technologies, Venkateswara Steels can enhance production capacity,
minimize wastage, and improve the overall quality of its products. It can also reduce
dependence on manual labor and streamline operations.
With the global push toward sustainability and reducing carbon footprints, there is
growing interest in “green steel” – steel produced using environmentally friendly
methods. By adopting cleaner production techniques and investing in renewable energy
sources, Venkateswara Steels can appeal to environmentally-conscious customers and
potentially access government incentives or subsidies related to sustainability.
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THREATS:
The steel industry is highly competitive, with numerous local and international
players competing for market share. Larger companies with greater financial resources
can afford to invest in advanced technology, offer lower prices, and scale up production
to a global level. Smaller players like Venkateswara Steels may face pressure in
maintaining margins and gaining market share in such a competitive environment.
A slowdown in the global or domestic economy can directly impact demand for
steel products. Construction and manufacturing industries, key customers of steel, may
reduce production or delay projects during recessions, leading to reduced sales for
companies like Venkateswara Steels. Economic downturns also lead to lower consumer
spending and investments, which can adversely affect steel prices and demand.
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CONCLUSION:
• Internship was a valuable experience that taught me a lot.
• I got to work on different tasks and projects, which helped me better understand
how the company works ?
36