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Construction Progress Report

The SR 520 Bridge Replacement and HOV Program aims to enhance safety and reliability along the SR 520 corridor, with ongoing construction of a new floating bridge, Eastside corridor improvements, and pontoon construction in Aberdeen. As of June 2013, the program has faced some delays and risks, including weather impacts and production issues, but is moving forward with various milestones scheduled for the upcoming months. The report details financials, project statuses, and safety and environmental compliance for the ongoing construction efforts.

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Muhammad Nouman
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0% found this document useful (0 votes)
25 views25 pages

Construction Progress Report

The SR 520 Bridge Replacement and HOV Program aims to enhance safety and reliability along the SR 520 corridor, with ongoing construction of a new floating bridge, Eastside corridor improvements, and pontoon construction in Aberdeen. As of June 2013, the program has faced some delays and risks, including weather impacts and production issues, but is moving forward with various milestones scheduled for the upcoming months. The report details financials, project statuses, and safety and environmental compliance for the ongoing construction efforts.

Uploaded by

Muhammad Nouman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

STATE ROUTE 520

CONSTRUCTION PROGRESS REPORT


JUNE 2013

Base Gravel for Paving SR 520 Near Evergreen Point Pontoon Construction in Aberdeen

Executive Summary
PROGRAM SUMMARY

Pier 2 Balance Cantilever Near East Approach Pontoon “A” Moving Through the Ballard Locks

DATE PUBLISHED: AUG. 7, 2013


SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

Work Continues Across Lake Washington Pontoon "A" Passing Under Ship Canal Bridge

Table of Contents

Executive Summary ………………………………..……………………………………………………………………3

ACTIVE CONSTRUCTION PROJECT REPORTS

Pontoon Construction Project (PCP)…………………...………………………………………………………………..6

Eastside Transit and HOV…………………………..……………………………………………………...….……….10

Floating Bridge and Landings (FB&L)…….……………..……………………………………………………………14

West Connection Bridge (WCB)………………………...……………………………………………………………..18

Evens Creek Eastside Mitigation……………………...………………………………………………………………..21

Glossary of Terms…………………………………….….………….………………………………………………….24

Note: The types information in this report may change as is relevant to the program.

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

Executive Summary
EXECUTIVE OVERVIEW

The SR 520 Bridge Replacement and HOV Program


will improve safety and reliability throughout the SR
520 corridor, from I-5 in Seattle to the Eastside.
Projects currently under construction include the new
six-lane SR 520 floating bridge, the new six-lane
Eastside corridor that includes culverts, improved
transit facilities and lids, and pontoon construction in
Aberdeen. Future work includes replacing the Portage
Bay and West Approach bridges, building lids in
. Seattle, and connecting a bicycle/pedestrian path from
the floating bridge to local and regional trails in
Seattle. The information contained in this report
contains details for projects in construction only in
June 2013.

Pontoon "T" Arrives in Portland

Map of SR 520 Bridge Replacement and HOV Program

CURRENTLY FUNDED PROGRAM

We are currently funded to move forward with:


 Constructing a new, safer floating bridge, including the West Connection Bridge.
 Building a new pontoon construction facility in Grays Harbor and building pontoons at that facility.
 Construction on the Eastside Transit and HOV Project.
 Building the north half of the new west approach bridge, connecting six lanes of traffic from the Montlake
interchange to the new floating bridge.
 Continuing to design the remaining elements of the west side of the corridor.

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

PROGRAM STATUS MAJOR RISKS

In June the second cycle of bridge pontoons built in Notable major risks that could delay the program or
Aberdeen began moving to Lake Washington, and work increase costs include:
began working on the third of six cycles.
 Weather, tides or other natural events could delay
The Floating Bridge & Landings Project (FB&L) began pontoons needed for the FB&L project.
repairs on one of four Cycle 1 pontoons and continued  Production and quality issues could further delay
work on the east and west approaches. On going schedule pontoons needed for the FB&L project.
negotiations are taking place on both the FB&L and  Inflations costs for labor, materials, and equipment.
Pontoons projects to address issues that may delay the  New requirements or contract changes required by
opening of the bridge. local communities, regulatory groups or agencies.
 Pontoon repairs do not go as planned.
On the Eastside, teams completed a major traffic shift that  Pontoon moorage may not be available as needed .
will help complete the final alignment and transit stops
between 92nd Avenue NE and Evergreen Point Road. UPCOMING MILESTONES
On June 10, WSDOT executed a contract with Mowat-
 July: Eastside project will place remaining girders
American for the West Connection Bridge (WCB) with
construction activities expected to start in August. on 92nd Avenue NE lid structure.
 July: FB&L will assume control of the Evergreen
The West Approach Bridge North (WABN) project Point interface from the Eastside design-builder.
reached the 60 percent design milestone. In addition,  July: FB&L will complete the third cycle of
WSDOT finalized a mitigation agreement with the supplemental pontoons.
Arboretum and Botanical Garden Committee.  August: WCB will begin drilled-shaft work.
 September: Repaired Pontoons T and W return to
Lake Washington.

Preparing to Shift SR 520 Lanes Near 84th Avenue Northeast

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

Total Program
Total Budget Actuals to Date Remaining
SR520 Program Totals $4,128,217,152 $1,335,831,375 $2,792,385,777
Funded Program $2,724,217,152 $1,335,831,375 $1,388,385,777
Federal $423,979,577 $21,790,306 $402,189,271
FEDERAL GRANT FUNDS $3,000,000 $3,000,000 $0
BRIDGE REPLACEMENT FUNDS $105,799,253 $3,609,982 $102,189,271
HIGHWAY SAFETY IMPROVEMENT $14,013,441 $14,013,441 $0
OUTDOOR ADVERTISING-INTERSTATE $855,000 $855,000 $0
STATE MATCHING (FUND 880) $311,883 $311,883 $0
TIFIA (USDOT - TIFIA LOAN) $300,000,000 $0 $300,000,000
Local $1,721,010 $1,208,847 $512,163
LOCAL PROJECT(CURRENT) $1,721,010 $1,208,847 $512,163
State $2,154,953,565 $1,312,832,222 $842,121,343
TRANSPORTATION PARTNERSHIP ACCOUNT
(TPA) $491,560,128 $298,058,975 $193,501,153
NICKEL ACCOUNT STATE DOLLARS $52,243,840 $52,243,840 $0
SR520 CORRIDOR $550,524,377 $549,032,022 $1,492,355
SR520 GARVEE $819,032,077 $405,984,275 $413,047,802
SR520 TOLL BONDS $165,016,089 $0 $165,016,089
SR520 TOLL PAY-GO $74,003,561 $4,939,618 $69,063,943
STATE FUNDS $2,573,492 $2,573,492 $0
Deferred Sales Tax $143,563,000 $143,563,000
DEFERRED SALES TAX $143,563,000 $143,563,000
Unfunded Program $1,404,000,000 $1,404,000,000
I-5 TO THE FLOATING BRIDGE $1,404,000,000 $1,404,000,000

PROGRAM RESERVE STATUS (FUNDED PROGRAM)

Total Reserves $250,000,000


Base Change June Change Orders ($732,685)
Scope Orders
91% 3% Previous Change Orders ($78,210,551)
Current Reserve $171,056,764
Current
Reserve
6%

Eight change orders were executed in June totalling $732,685.

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

Pontoon Construction Project


ABERDEEN PONTOONS OVERVIEW

WSDOT is continuing pontoon construction to replace the


aging and vulnerable SR 520 floating bridge on Lake
Washington. The Pontoon Construction Project broke
ground in February 2011 at a 55-acre site in Aberdeen. As
part of this project, contractor Kiewit-General (KG) Joint
Venture has built a new casting basin facility and is
constructing 33 concrete pontoons that will be used to
replace the SR 520 floating bridge.

Pontoon Rebar and Form Work


Original Engineers Estimate $600,000,000
Bid Price $367,330,000
Change Orders to Date $21,956,967
Current Contract Value $389,286,967

Pontoon Tracking Map


PCP Completion by Area

JUNE ACCOMPLISHMENTS 0% 20% 40% 60% 80% 100%

Work in Aberdeen continues on Cycle 3 with General


four longitudinal pontoons (M, N, O and P) and two
supplemental pontoons.
Design
In June crews completed pre-cast panel installation and
keel-slabs concrete pours. Work began on exterior wall and Basin Construction
interior closure pours. Crews began forming and pouring
lower anchor galleries and setting mid-level soffit brackets
Pontoon Construction
and ledgers. Work for Cycle 4 has already begun on pre-
cast panels, rebar and formwork.
Total % Complete

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

RISK
As reported in WSDOT’s Gray Notebook ed. 49, p. 65-66,
an independent expert review panel was convened to
evaluate the probable causes of spalling and cracking in the
first cycle of pontoons. An expert review panel was also
established to review design, materials, construction
methods, and the overall integrity of the pontoons.

Based on the panel’s findings, WSDOT is adding


transverse post-tensioning across the pontoons, in addition
to the length-wise post-tensioning already in place. In May
2013, a change order to the Pontoon Construction Contract
in the amount of $9.9 million was executed for the initial
repair effort and additional time necessary for the first
cycle of pontoons. Negotiations for design changes and
schedule effects continue.
June Pontoon Work in Aberdeen

JUNE COSTS

Preliminary engineering is complete. The right of way budget is 95 percent complete. The total actual cost to date
from the contractor is 70 percent of the budget.

Current Budget Actuals to Date Remaining

Pontoon Construction Project Totals $459,705,641 $320,685,152 $139,020,489


Preliminary Engineering $32,568,750 $32,568,750 $0
Right of Way $5,789,554 $5,522,019 $267,535
Construction $421,347,337 $282,594,383 $138,752,954
Current Contract Value $389,286,967 $269,780,586 $119,506,381
Agreements $8,398,634 $5,780,671 $2,617,963
Construction Engineering $23,661,735 $7,033,125 $16,628,610
State Maintenance Work Force $0 $0 $0
State Materials $0 $0 $0
Vendor Supplied Materials $0 $0 $0

Cost Information through June 30, 2013

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE PERFORMANCE
$400
Cumulative Actuals
$350
Cumulative Baseline

$300

$250
Millions

$200

$150

$100

$50

$0
Jan-10 Jan-11 Jan-12 Jan-13 Jan-14 Keel Slab Pour on Pontoon “P”

The SPI to date for the contractor is 0.83. This


represents the impacts due to design related impacts
caused by WSDOT and productivity issues from the
design-builder. WSDOT is working with the contractor to
determine how to accelerate the remaining work.

SUMMARY SCHEDULE

The last Pontoon Construction Project schedule submitted by the Design-Builder KG shows delays to Cycle
4 and to Cycle 6. WSDOT is working in conjunction with KG and the Floating Bridge and Landings Design-
Builder to evaluate the contract delivery dates and determine options to accelerate the schedule. A new
delivery baseline is expected to be established in the coming months.

Milestone Contract Date Trend


Notice to Proceed 1 - Design Initiated 2/18/2010 Actual
Notice to Proceed 2 - Site Construction Start 1/10/2011 Actual
Pontoon Cycle 2 Segment Completion 11/4/2012 Late
Pontoon Cycle 4 Segment Completion 10/1/2013 Late
Pontoon Cycle 6 Segment Completion 6/30/2014 Late
Physical Completion 8/29/2014 Late

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE CHANGE ORDER SUMMARY

There were four change orders in June that did not result in any additional costs to the project. All change
orders to date total $21,956,967 dollars.

JUNE QUALITY SUMMARY


“Audits – Actual” are audits performed by WSDOT Quality Verification staff on the DB’s compliance with contract requirements.
“Nonconformance Reports” are incidents recorded by the Design-Builder’s quality inspection staff that do not appear to be
constructed in accordance with the approved drawings and specifications.
“Nonconformance Issues” are incidents recorded by WSDOT’s Quality Verification staff due to an audit finding based on their
observance of the work.
Previous Total Current Period Project Total Open Closed
Audits - Actual 516 24 540 6 522
Previous Total Open Current Period Avg. Time Open
Nonconformance Reports (NCR) 491 38 12 45 days
Nonconforming Issues (NCI) 81 7 0 61 days

WSDOT issued no new nonconformance items for June 2013.

JUNE SAFETY SUMMARY

“Recordable Incidents” these are any job related safety incidents that have been recorded.
“Lost Time Incidents” these are any job related safety incidents that result in personnel not being able to work.
“Contract Days without an Incident” are the number of days since a lost time incident has occurred.

Design-Builder Previous Total Current Period Project Total


Recordable Incidents 8 0 8
Lost Time Incidents 1 0 1
Contract Days without an Incident 37 35 72

No safety incidents were recorded for June 2013.

JUNE ENVIRONMENTAL SUMMARY

“Non-Compliance Event (ECAP)” are actions that are not in compliance with environmental standards, permits or laws.
“Minor Environmental Event” are any environmental impacts that do not meet the requirements to become an ECAP.
Previous Total Current Period Project Total
Non-Compliance Event (ECAP) 21 0 21
Minor Environmental Event 17 0 17

No environmental events were reported for June 2013.

9
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

Eastside Transit and HOV

EASTSIDE OVERVIEW
The Eastside Transit and HOV Project will complete and
improve the 8.8-mile HOV system from Evergreen Point
Road to the SR 202 Interchange. The improved six-lane
corridor will include two general-purpose lanes and one
transit/HOV lane in each direction, as well as new transit
facilities, three community-connecting lids, and eight new
fish-passage culverts.

Original Engineers Estimate $422,064,082


Bid Price $306,278,000
Change Orders to Date $30,494,936
Current Contract Value $336,772,936

Eastside Paving

Eastside Project Area Map

JUNE ACCOMPLISHMENTS
Eastside Completion by Area
In June the Eastside project continued deck work for the
Evergreen Point Road Lid, 84th Avenue NE Lid, Pier 3 0% 20% 40% 60% 80% 100%
work at 92nd Avenue NE Lid, Bellevue Way and 108th
General
Avenue NE Bridge. Work continued on the stair wall and
elevator shaft at Evergreen Point Road Transit Station. Design

Work on noise and retaining walls along the north and 84th Ave
south sides of the corridor continued with the areas around 92nd Ave
Evergreen Point and 84th Avenue NE nearing completion.
Bellevue Way / 108th
June also saw the completion of the Eastbound off-ramp at
Bellevue Way and a major traffic shift, opening up new High Way All Other
areas for continued roadway construction. Total % Complete

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

RISK

As reported in Gray Notebook 48 (p. 59), WSDOT and


the design-builder, Eastside Corridor Constructors,
(ECC) continue their discussions on budget and schedule
risks that developed after the contract was awarded.
Potential schedule and budget effects will be determined
after further consultation with the contractor.

WSDOT continues to work with the contractor to resolve


geotechnical considerations in the area. WSDOT is
monitoring the project and expects the geotechnical issue
to be resolved by fall 2013. Construction has been
slowed due to delays at the 84th Avenue interchange and
in the Fairweather Basin area.
Roadway Excavation Near 92nd
Other risks include the interface point between ECC and
the FB&L Design-Builder and potential weather related
impacts to installation of the remaining fish passage
culverts.

JUNE COST

Preliminary engineering is complete. The right of way budget is 89 percent complete. The total actual cost to date
from the contractor is 76 percent of the budget.

Current Budget Actuals to Date Remaining

Eastside Construction Project Totals $408,234,159 $322,292,571 $85,941,588


Preliminary Engineering $31,694,510 $31,694,510 $0
Right of Way $29,596,075 $26,387,448 $3,208,627
Construction $346,943,574 $264,210,613 $82,732,961
Current Contract Value $336,772,936 $257,424,488 $79,348,448
Agreements $10,170,638 $6,786,126 $3,384,512
Construction Engineering $14,610,890 $8,934,055 $5,676,835
State Maintenance Work Force $240,626 $246,793 -$6,167
State Materials $0 $0 $0
Vendor Supplied Materials $2,694,187 $2,024,187 $670,000

Cost Information through June 30, 2013

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE PERFORMANCE

$350
Cumulative Actuals
$300 Cumulative Baseline

$250

$200
Millions

$150

$100

$50

$0
Oct-10 Oct-11 Oct-12 Oct-13
Stairway at Evergreen Point Area Transit Stop
The SPI to date for the contractor is 0.84 and signifies that
the contractor may not finish within the original contract
timeframe.

SUMMARY SCHEDULE

The Design-Builder ECC last submitted schedule is currently showing they are behind on completion of the early
substantial completion date.

Milestone Contract Date Trend


Notice to Proceed 1/12/2010 Actual
East Approach & Maintenance Facility Area Work Complete 3/30/2012 Actual
Evergreen Point Area Phase I Work Complete 7/28/2013 Early
Evergreen Point Area Phase II Work Complete 11/1/2013 Late
East Construction Substantion Completion 12/20/2013 Late
East Construction Physical Completion 3/20/2014 Late

12
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE CHANGE ORDER SUMMARY

No change orders were issued during the period. All change orders to date total $30,494,936 dollars.

JUNE QUALITY SUMMARY

“Audits – Actual” are audits performed by WSDOT Quality Verification staff on the DB’s compliance with contract requirements.
“Nonconformance Reports” are incidents recorded by the Design-Builder’s quality inspection staff that do not appear to be
constructed in accordance with the approved drawings and specifications.
“Nonconformance Issues” are incidents recorded by WSDOT’s Quality Verification staff due to an audit finding based on their
observance of the work.
Previous Total Current Period Project Total Open Closed
Audits - Actual 2025 92 2117 62 2055
Previous Total Open Current Period Avg. Time Open
Nonconformance Reports (NCR) 333 73 18 107 days
Nonconformance Issues (NCI) 231 62 3 129 days

The were no major concerns with the NCI’s issued for June 2013.

JUNE SAFETY SUMMARY

“Recordable Incidents” these are any job related safety incidents that have been recorded.
“Lost Time Incidents” these are any job related safety incidents that result in personnel not being able to work.
“Contract Days without an Incident” are the number of days since a lost time incident has occurred.
Design-Builder Previous Total Current Period Project Total
Recordable Incidents 8 0 8
Lost Time Incidents 1 0 1
Contract Days without an Incident 30 35 65

No safety incidents were recorded for June 2013.

JUNE ENVIRONMENTAL SUMMARY

“Non-Compliance Event (ECAP)” are actions that are not in compliance with environmental standards, permits or laws.
“Minor Environmental Event” are any environmental impacts that do not meet the requirements to become an ECAP.
Previous Total Current Period Project Total
Non-Compliance Event (ECAP) 56 0 56
Minor Environmental Event 156 1 157

No ECAPs were reported for the month of June. A subcontractor tipped over a forklift which resulted in a spill of
diesel fuel and hydraulic fluid. The spills were contained on the site.

13
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

Floating Bridge and Landings


FLOATING BRIDGE AND LANDINGS OVERVIEW

The SR 520 Floating Bridge and Landings (FB&L) .


Project will replace the existing, vulnerable four-lane
structure with a new six-lane bridge that can withstand
windstorms up to 89 mph. The new six-lane facility
will include a bicycle/pedestrian path and a bridge
maintenance facility on the east end. The project
includes construction of 44 supplemental stability
pontoons in Tacoma.

Original Engineers Estimate $640,769,000


Bid Price $586,561,000
Change Orders to Date $26,495,333 Floating Bridge East Approach
Current Contract Value $613,056,333

(contracted seperately)

Floating Bridge Area Map

JUNE ACCOMPLISHMENTS FB&L Completion by Area


June saw the completion of a second section of Pier 1 at 0% 20% 40% 60% 80% 100%
the east approach bridge span. Traveler forms were
General
constructed at the south pier table and at the north pier
table. Concrete was poured for the stem wall.
Design

KGM took possession of the Cycle 2 pontoons from CTC Facility


Grays Harbor and towed several of the pontoons to the
lake. KGM started the superstructure on pontoon “A”, Kenmore Facility
and began repairs on one of four Cycle 1 pontoons.
East Approach

Floating Bridge

Total % Complete

14
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

RISK

KGM is completing repairs to four Cycle 1 pontoons


that experienced cracking in end walls and keel slabs.
WSDOT is negotiating a change order with KGM to
pay for their time, labor and materials to complete
these repairs.

The Floating Bridge & Landings project may


experience a delay in schedule due to the issues found
in the first cycle of construction from Grays Harbor.
To reduce this risk, WSDOT is currently in
negotiations with both design-build teams to determine
the schedule effects between pontoon production and
floating bridge construction.

There are two potential lawsuits regarding project use


of the Kenmore site. The potential impacts of these East Approach Pier 2 Work
lawsuits are currently unknown. WSDOT is not
currently a party to any lawsuit but is monitoring the
situation closely.

JUNE COST
Preliminary engineering is complete. The right of way budget is 69 percent complete. The total actual cost to date
from the contractor is 42 percent of the budget.

Current Budget Actuals to Date Remaining

Floating Bridge and Landings Construction Project Totals $696,769,730 $311,147,003 $385,622,727
Preliminary Engineering $10,659,063 $10,659,063 $0
Right of Way $4,893,334 $3,352,133 $1,541,201
Construction $681,217,333 $297,135,807 $384,081,526
Current Contract Value $613,056,333 $256,530,257 $356,526,076
Agreements $29,581,484 $25,587,655 $3,993,829
Construction Engineering $27,839,516 $8,315,994 $19,523,522
State Maintenance Work Force $60,000 $1,901 $58,099
State Materials $0 $0 $0
Vendor Supplied Materials $10,680,000 $6,700,000 $3,980,000

Cost Information through June 30, 2013

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE PERFORMANCE
$700
Cumulative Actuals
$600
Cumulative Baseline
$500

$400
Millions

$300

$200

$100

$0
Sep-11

Sep-12

Sep-13

Sep-14

SPI Performance is at 0.64 for the month of June 2013. This is East Approach Pier 1
showing a significant decrease from the original plan, the trend is
primarily due to delayed pontoon delivery

SUMMARY SCHEDULE

The Design-Builder’s current schedule submittal is showing delays from the original contract milestone for
substantial and physical completion. This is primarily due to delayed pontoon delivery. WSDOT is in
negotiations with the Design-Builder regarding the impacts.

Milestone Contract Date Trend


Notice to Proceed 1 - Design Initiated 9/1/2011 Actual
Notice to Proceed 2 - Site Construction Start 9/1/2011 Actual
Substantial Completion 7/31/2015 Late
Physical Completion 5/26/2016 Late

16
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE CHANGE ORDER SUMMARY

WSDOT issued four change orders in June totaling $732,685 dollars. Change orders to date total $26,495,333 dollars

JUNE QUALITY SUMMARY

“Audits – Actual” are audits performed by WSDOT Quality Verification staff on the DB’s compliance with contract requirements.
“Nonconformance Reports” are incidents recorded by the Design-Builder’s quality inspection staff that do not appear to be
constructed in accordance with the approved drawings and specifications.
“Nonconformance Issues” are incidents recorded by WSDOT’s Quality Verification staff due to an audit finding based on their
observance of the work.
Previous Total Current Period Project Total Open Closed
Audits - Actual 744 59 803 15 788
Previous Total Open Current Period Avg. Time Open
Nonconformance Reports (NCR) 136 45 5 91 days
Nonconformance Issues (NCI) 284 24 7 148 days

The were no major concerns with the NCI’s issued for June 2013.

JUNE SAFETY SUMMARY

“Recordable Incidents” these are any job related safety incidents that have been recorded.
“Lost Time Incidents” these are any job related safety incidents that result in personnel not being able to work.
“Contract Days without an Incident” are the number of days since a lost time incident has occurred.

Design Builder Previous Total Current Period Project Total


Recordable Incidents 12 1 13
Lost Time Incidents 1 0 1
Contract Days without an Incident 23 15 15

A rebar installer from KGM’s subcontractor Gerdau at CTC was struck in the head by a hickey bar while prying
on a #8 bar and did not result in any lost time.

JUNE ENVIRONMENTAL SUMMARY

“Non-Compliance Event (ECAP)” are actions that are not in compliance with environmental standards, permits or laws.
“Minor Environmental Event” are any environmental impacts that do not meet the requirements to become an ECAP
Previous Total Current Period Project Total
Non-Compliance Event (ECAP) 16 0 16
Minor Environmental Event 24 2 26

6/5 - KGM was repairing a crane at CTC. Approximately 13 to 15 gallons of diesel fuel was discharged. The
spill and affected soil was cleaned up and removed. No fuel entered the waters of the state.
6/20 - An oil sheen was observed on the paved access ramp. All of the oil was confined to the asphalt, none of it
entered the lake and it was cleaned up using absorbent pads and granules.

17
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

West Connection Bridge


WEST CONNECTION BRIDGE
The West Connection Bridge (WCB) project is an
interim four‐lane structure that connects the new SR
520 Floating Bridge to the existing West Approach
Bridge.

Original Engineers Estimate $20,639,667


Bid Price $22,129,243
Change Orders to Date $0
Current Contract Value $22,129,243

West Connection Bridge Work Barge

West Connection Bridge Map

JUNE ACCOMPLISHMENTS Percent Complete by Area

June 10: WCB project was awarded to Mowat-


American.

Currently there is no approved schedule which


determines the values for cost/budget per area. We
expect a schedule approval in the next few months in
order to fill out this information.

18
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

RISK

 Marine access specification changes


 Interface conflicts due to concrete barging from
Kenmore
 Disc‐bearing anchor bolt shift by KGM at Pier 36
 Sockeye salmon fishing season restrictions

West Connect Bridge Work Area

JUNE COST

Preliminary engineering is 100 percent complete with final costs to be invoiced in July. There were no right of way
costs on this project, and no more costs are expected. The total actual cost to date from the Contractor is 0.6 percent.

Current Budget Actuals to Date Remaining

West Approach Construction Project Totals $31,250,783 $4,895,670 $26,355,113


Preliminary Engineering $5,799,980 $4,570,241 $1,229,739
Right of Way $100,000 $0 $100,000
Construction $25,350,803 $325,429 $25,025,374
Current Contract Value $22,129,243 $154,517 $21,974,726
Agreements $665,000 $0 $665,000
Construction Engineering $2,556,560 $170,911 $2,385,649
State Maintenance Work Force $0 $0 $0
State Materials $0 $0 $0
Vendor Supplied Materials $0 $0 $0

Cost Information through June 30, 2013

19
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE PERFORMANCE

Schedule Performance Index

No Contractor expenditures and no approved baseline,


no data yet available for perfomance

Currently there is no approved schedule which


determines the baseline cashflow for the project.
We expect a schedule approval in the next few
months in order to fill out this information.

SUMMARY SCHEDULE

WSDOT has not yet approved a baseline schedule for the contractor.

Milestone Contract Date Trend


First Charged Working Day 6/17/2013 Actual
Pier 36 - Area 1A & 1B Available To M-A 11/16/2013 On-schedule
Pier 36 - Area 1B All Work Complete 5/14/2014 On-schedule
Pier 36 - Area 1B Turnover to FB&L 5/15/2014 On-schedule
Pier 36 - Area 1A All Work Complete 7/31/2014 On-schedule
Pier 36 - Area 1A Turnover to FB&L 8/1/2014 On-schedule
End of Contract Working Days 8/11/2014 On-schedule
Physical Completion 8/29/2014 On-schedule

JUNE CHANGE ORDER SUMMARY

No change orders were issued during the period. The total value of change orders to date is $0 dollars.

JUNE SAFETY SUMMARY

No safety incidents were recorded during the period.

JUNE ENVIRONMENTAL SUMMARY

No environmental incidents occurred during the period.

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

Evans Creek Eastside Wetland Mitigation


EVANS CREEK

The Eastside Wetland Mitigation Project is a Design-


Bid-Build (DBB) project to design and construct
environmental mitigation for the Eastside Transit and
HOV Project.

Original Engineers Estimate $5,522,081


Bid Price $4,215,800
Change Orders to Date $0
Current Contract Value $4,215,800
Evens Creek Location Map

Evans Creek Completion by Area


0% 20% 40% 60% 80% 100%
JUNE ACCOMPLISHMENTS
Build Temp Bridge
Applied herbicide to noxious weeds. Major work to
construct the mitigation site will begin in July when Invasive Species Control
the in-water work windows open.
Site Construction

Planting

Plant Establishment

Total % Complete

RISKS

This 32-acre mitigation site in Redmond is adjacent to two very important salmon-bearing streams, Bear and Evans
Creeks. Construction work in 2013 will almost exclusively involve work elements in sensitive areas, including the
diversion of Evans Creek. The WSDOT project office and Contractor are currently working together to develop and
review numerous submittals to insure that all parties have a clear unified plan for successfully performing all work
elements while meeting commitments and permit requirements.

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

JUNE COST

No change orders were executed in the month of June. Preliminary engineering is complete. Right of way costs are 92
percent complete with only minor work remaining in the phase . The total actual cost to date from the contractor is 18
percent of the budget. The construction will accelerate over the next six months as the on-site work windows become
available.

Estimate to
Current Budget Actuals to Date
Complete

Evans Creek Construction Project Totals $7,490,465 $3,504,837 $3,985,629


Preliminary Engineering $1,318,979 $1,318,979 $0
Right of Way $1,208,802 $1,117,766 $91,036
Construction $4,962,684 $1,068,092 $3,894,593
Current Contract Value $4,215,800 $772,890 $3,442,910
Agreements $74,061 $5,768 $68,293
Construction Engineering $654,373 $289,434 $364,940
State Maintenance Work Force $18,450 $0 $18,450
State Materials $0 $0 $0
Vendor Supplied Materials $0 $0 $0

Cost Information through June 30, 2013

JUNE PERFORMANCE

$5,000,000
Cumulative Actuals The SPI for the Evans Creek project is
$4,500,000 0.88, which is within an acceptable
Cumulative Baseline range. WSDOT expects construction to
$4,000,000 pick up dramatically in July when the
work window opens
$3,500,000
$3,000,000
$2,500,000
$2,000,000
$1,500,000
$1,000,000
$500,000
$0
06/01/2012 06/01/2013 06/01/2014 06/01/2015

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

SUMMARY SCHEDULE

The project is on schedule with the operationally complete milestone still occurring within the original timeframe.

Milestones Contract Trend


Eastside Mitigation - Construction Start 6/19/2012 Actual
Eastside Mitigation - Stage 1 Work Complete 9/14/2012 Actual
Eastside Mitigation - Operationally Complete 11/30/2013 On-time
Eastside Mitigation - Final Contract Completion 9/30/2016 On-Time

JUNE CHANGE ORDER SUMMARY

No change orders were issued during the period. The total value of change orders to date is $0 dollars.

JUNE SAFETY SUMMARY

No safety incidents were recorded during the period.

JUNE ENVIRONMENTAL SUMMARY

No environmental incidents occurred during the period.

23
SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

GLOSSARY – A NON-EXHAUSTIVE LIST OF FREQUENTLY-USED PROJECT AND INDUSTRY ACRONYMS

ATM Active Traffic Management


CCMP Community Construction Management Plan
CIP Cast-in-Place
CTC Concrete Technology Corporation (SSP production site)
D-B Design-Builder
DBIC Design-Builder Initiated Change
Eastside Eastside Transit and HOV Project
ECAP Environmental Compliance Assurance Procedure
ECC Eastside Corridor Constructors (Eastside Design-Builder)
ESA Endangered Species Act
FB&L Floating Bridge & Landings
FONSI Finding of No Significant Impact
GH Grays Harbor (Pontoon construction site)
HQ WSDOT Headquarters
ITS Intelligent Transportation System
KG Kiewit General, A Joint Venture (PCP Design-Builder)
KGM Kiewit General Manson, A Joint Venture (FB&L Design-Builder)
M-A Mowat American, A Joint Venture (WCB Contractor)
NCI Non-Conformance Incident
NCR Non-Conformance Report
NEPA National Environmental Policy Act
NTP Notice to Proceed
NWR WSDOT Northwest Region
PCI Potential Change Issue
PCO Potential Change Order
PCP Pontoon Construction Project
PT Post-Tensioning
QA Quality Assurance
QC Quality Control
RFI Request for Information
RFP Request for Proposal
ROD Record of Decision
Physical % Complete * Budget
SPI Schedule Performance Index is a performance index which equals Planned Value
SSP Secondary Stability Pontoon
TCE Temporary Construction Easement
TIFIA Transportation Infrastructure Finance and Innovation Act
WABN West Approach Bridge North
WCB West Connection Bridge
WSDOT Washington State Department of Transportation

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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program

For more information

Visit: www.wsdot.wa.gov/projects/ SR520Bridge


E-mail: [email protected]
Call: 1-888-520-NEWS (6397)
Mail: Washington State Department of Transportation
SR 520 Bridge Replacement and HOV Program
999 3rd Avenue, Suite 900
Seattle, WA 98104

Americans with Disabilities Act (ADA): This material can be made available in an alternate format by
emailing the WSDOT Diversity/ADA Affairs team at [email protected] or by calling toll free, 855-
362-4ADA(4232). Persons who are deaf or hard of hearing may make a request by calling the Washington
State Relay at 711.

Title VI Information: It is the Washington State Department of Transportation’s (WSDOT) policy to


assure that no person shall, on the grounds of race, color, national origin or sex, as provided by Title VI of
the Civil Rights Act of 1964, be excluded from participation in, be denied the benefits of, or be otherwise
discriminated against under any of its federally funded programs and activities. Any person who believes
his/her Title VI protection has been violated, may file a complaint with WSDOT’s Office of Equal
Opportunity (OEO). For additional information regarding Title VI complaint procedures and/or information
regarding our non-discrimination obligations, please contact OEO’s Title VI Coordinators, George Laue at
(509) 324-6018 or Jonte’ Sulton at (360) 705-7082.

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