Construction Progress Report
Construction Progress Report
Base Gravel for Paving SR 520 Near Evergreen Point Pontoon Construction in Aberdeen
Executive Summary
PROGRAM SUMMARY
Pier 2 Balance Cantilever Near East Approach Pontoon “A” Moving Through the Ballard Locks
Work Continues Across Lake Washington Pontoon "A" Passing Under Ship Canal Bridge
Table of Contents
Glossary of Terms…………………………………….….………….………………………………………………….24
Note: The types information in this report may change as is relevant to the program.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
Executive Summary
EXECUTIVE OVERVIEW
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
In June the second cycle of bridge pontoons built in Notable major risks that could delay the program or
Aberdeen began moving to Lake Washington, and work increase costs include:
began working on the third of six cycles.
Weather, tides or other natural events could delay
The Floating Bridge & Landings Project (FB&L) began pontoons needed for the FB&L project.
repairs on one of four Cycle 1 pontoons and continued Production and quality issues could further delay
work on the east and west approaches. On going schedule pontoons needed for the FB&L project.
negotiations are taking place on both the FB&L and Inflations costs for labor, materials, and equipment.
Pontoons projects to address issues that may delay the New requirements or contract changes required by
opening of the bridge. local communities, regulatory groups or agencies.
Pontoon repairs do not go as planned.
On the Eastside, teams completed a major traffic shift that Pontoon moorage may not be available as needed .
will help complete the final alignment and transit stops
between 92nd Avenue NE and Evergreen Point Road. UPCOMING MILESTONES
On June 10, WSDOT executed a contract with Mowat-
July: Eastside project will place remaining girders
American for the West Connection Bridge (WCB) with
construction activities expected to start in August. on 92nd Avenue NE lid structure.
July: FB&L will assume control of the Evergreen
The West Approach Bridge North (WABN) project Point interface from the Eastside design-builder.
reached the 60 percent design milestone. In addition, July: FB&L will complete the third cycle of
WSDOT finalized a mitigation agreement with the supplemental pontoons.
Arboretum and Botanical Garden Committee. August: WCB will begin drilled-shaft work.
September: Repaired Pontoons T and W return to
Lake Washington.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
Total Program
Total Budget Actuals to Date Remaining
SR520 Program Totals $4,128,217,152 $1,335,831,375 $2,792,385,777
Funded Program $2,724,217,152 $1,335,831,375 $1,388,385,777
Federal $423,979,577 $21,790,306 $402,189,271
FEDERAL GRANT FUNDS $3,000,000 $3,000,000 $0
BRIDGE REPLACEMENT FUNDS $105,799,253 $3,609,982 $102,189,271
HIGHWAY SAFETY IMPROVEMENT $14,013,441 $14,013,441 $0
OUTDOOR ADVERTISING-INTERSTATE $855,000 $855,000 $0
STATE MATCHING (FUND 880) $311,883 $311,883 $0
TIFIA (USDOT - TIFIA LOAN) $300,000,000 $0 $300,000,000
Local $1,721,010 $1,208,847 $512,163
LOCAL PROJECT(CURRENT) $1,721,010 $1,208,847 $512,163
State $2,154,953,565 $1,312,832,222 $842,121,343
TRANSPORTATION PARTNERSHIP ACCOUNT
(TPA) $491,560,128 $298,058,975 $193,501,153
NICKEL ACCOUNT STATE DOLLARS $52,243,840 $52,243,840 $0
SR520 CORRIDOR $550,524,377 $549,032,022 $1,492,355
SR520 GARVEE $819,032,077 $405,984,275 $413,047,802
SR520 TOLL BONDS $165,016,089 $0 $165,016,089
SR520 TOLL PAY-GO $74,003,561 $4,939,618 $69,063,943
STATE FUNDS $2,573,492 $2,573,492 $0
Deferred Sales Tax $143,563,000 $143,563,000
DEFERRED SALES TAX $143,563,000 $143,563,000
Unfunded Program $1,404,000,000 $1,404,000,000
I-5 TO THE FLOATING BRIDGE $1,404,000,000 $1,404,000,000
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
RISK
As reported in WSDOT’s Gray Notebook ed. 49, p. 65-66,
an independent expert review panel was convened to
evaluate the probable causes of spalling and cracking in the
first cycle of pontoons. An expert review panel was also
established to review design, materials, construction
methods, and the overall integrity of the pontoons.
JUNE COSTS
Preliminary engineering is complete. The right of way budget is 95 percent complete. The total actual cost to date
from the contractor is 70 percent of the budget.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
JUNE PERFORMANCE
$400
Cumulative Actuals
$350
Cumulative Baseline
$300
$250
Millions
$200
$150
$100
$50
$0
Jan-10 Jan-11 Jan-12 Jan-13 Jan-14 Keel Slab Pour on Pontoon “P”
SUMMARY SCHEDULE
The last Pontoon Construction Project schedule submitted by the Design-Builder KG shows delays to Cycle
4 and to Cycle 6. WSDOT is working in conjunction with KG and the Floating Bridge and Landings Design-
Builder to evaluate the contract delivery dates and determine options to accelerate the schedule. A new
delivery baseline is expected to be established in the coming months.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
There were four change orders in June that did not result in any additional costs to the project. All change
orders to date total $21,956,967 dollars.
“Recordable Incidents” these are any job related safety incidents that have been recorded.
“Lost Time Incidents” these are any job related safety incidents that result in personnel not being able to work.
“Contract Days without an Incident” are the number of days since a lost time incident has occurred.
“Non-Compliance Event (ECAP)” are actions that are not in compliance with environmental standards, permits or laws.
“Minor Environmental Event” are any environmental impacts that do not meet the requirements to become an ECAP.
Previous Total Current Period Project Total
Non-Compliance Event (ECAP) 21 0 21
Minor Environmental Event 17 0 17
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
EASTSIDE OVERVIEW
The Eastside Transit and HOV Project will complete and
improve the 8.8-mile HOV system from Evergreen Point
Road to the SR 202 Interchange. The improved six-lane
corridor will include two general-purpose lanes and one
transit/HOV lane in each direction, as well as new transit
facilities, three community-connecting lids, and eight new
fish-passage culverts.
Eastside Paving
JUNE ACCOMPLISHMENTS
Eastside Completion by Area
In June the Eastside project continued deck work for the
Evergreen Point Road Lid, 84th Avenue NE Lid, Pier 3 0% 20% 40% 60% 80% 100%
work at 92nd Avenue NE Lid, Bellevue Way and 108th
General
Avenue NE Bridge. Work continued on the stair wall and
elevator shaft at Evergreen Point Road Transit Station. Design
Work on noise and retaining walls along the north and 84th Ave
south sides of the corridor continued with the areas around 92nd Ave
Evergreen Point and 84th Avenue NE nearing completion.
Bellevue Way / 108th
June also saw the completion of the Eastbound off-ramp at
Bellevue Way and a major traffic shift, opening up new High Way All Other
areas for continued roadway construction. Total % Complete
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
RISK
JUNE COST
Preliminary engineering is complete. The right of way budget is 89 percent complete. The total actual cost to date
from the contractor is 76 percent of the budget.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
JUNE PERFORMANCE
$350
Cumulative Actuals
$300 Cumulative Baseline
$250
$200
Millions
$150
$100
$50
$0
Oct-10 Oct-11 Oct-12 Oct-13
Stairway at Evergreen Point Area Transit Stop
The SPI to date for the contractor is 0.84 and signifies that
the contractor may not finish within the original contract
timeframe.
SUMMARY SCHEDULE
The Design-Builder ECC last submitted schedule is currently showing they are behind on completion of the early
substantial completion date.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
No change orders were issued during the period. All change orders to date total $30,494,936 dollars.
“Audits – Actual” are audits performed by WSDOT Quality Verification staff on the DB’s compliance with contract requirements.
“Nonconformance Reports” are incidents recorded by the Design-Builder’s quality inspection staff that do not appear to be
constructed in accordance with the approved drawings and specifications.
“Nonconformance Issues” are incidents recorded by WSDOT’s Quality Verification staff due to an audit finding based on their
observance of the work.
Previous Total Current Period Project Total Open Closed
Audits - Actual 2025 92 2117 62 2055
Previous Total Open Current Period Avg. Time Open
Nonconformance Reports (NCR) 333 73 18 107 days
Nonconformance Issues (NCI) 231 62 3 129 days
The were no major concerns with the NCI’s issued for June 2013.
“Recordable Incidents” these are any job related safety incidents that have been recorded.
“Lost Time Incidents” these are any job related safety incidents that result in personnel not being able to work.
“Contract Days without an Incident” are the number of days since a lost time incident has occurred.
Design-Builder Previous Total Current Period Project Total
Recordable Incidents 8 0 8
Lost Time Incidents 1 0 1
Contract Days without an Incident 30 35 65
“Non-Compliance Event (ECAP)” are actions that are not in compliance with environmental standards, permits or laws.
“Minor Environmental Event” are any environmental impacts that do not meet the requirements to become an ECAP.
Previous Total Current Period Project Total
Non-Compliance Event (ECAP) 56 0 56
Minor Environmental Event 156 1 157
No ECAPs were reported for the month of June. A subcontractor tipped over a forklift which resulted in a spill of
diesel fuel and hydraulic fluid. The spills were contained on the site.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
(contracted seperately)
Floating Bridge
Total % Complete
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
RISK
JUNE COST
Preliminary engineering is complete. The right of way budget is 69 percent complete. The total actual cost to date
from the contractor is 42 percent of the budget.
Floating Bridge and Landings Construction Project Totals $696,769,730 $311,147,003 $385,622,727
Preliminary Engineering $10,659,063 $10,659,063 $0
Right of Way $4,893,334 $3,352,133 $1,541,201
Construction $681,217,333 $297,135,807 $384,081,526
Current Contract Value $613,056,333 $256,530,257 $356,526,076
Agreements $29,581,484 $25,587,655 $3,993,829
Construction Engineering $27,839,516 $8,315,994 $19,523,522
State Maintenance Work Force $60,000 $1,901 $58,099
State Materials $0 $0 $0
Vendor Supplied Materials $10,680,000 $6,700,000 $3,980,000
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
JUNE PERFORMANCE
$700
Cumulative Actuals
$600
Cumulative Baseline
$500
$400
Millions
$300
$200
$100
$0
Sep-11
Sep-12
Sep-13
Sep-14
SPI Performance is at 0.64 for the month of June 2013. This is East Approach Pier 1
showing a significant decrease from the original plan, the trend is
primarily due to delayed pontoon delivery
SUMMARY SCHEDULE
The Design-Builder’s current schedule submittal is showing delays from the original contract milestone for
substantial and physical completion. This is primarily due to delayed pontoon delivery. WSDOT is in
negotiations with the Design-Builder regarding the impacts.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
WSDOT issued four change orders in June totaling $732,685 dollars. Change orders to date total $26,495,333 dollars
“Audits – Actual” are audits performed by WSDOT Quality Verification staff on the DB’s compliance with contract requirements.
“Nonconformance Reports” are incidents recorded by the Design-Builder’s quality inspection staff that do not appear to be
constructed in accordance with the approved drawings and specifications.
“Nonconformance Issues” are incidents recorded by WSDOT’s Quality Verification staff due to an audit finding based on their
observance of the work.
Previous Total Current Period Project Total Open Closed
Audits - Actual 744 59 803 15 788
Previous Total Open Current Period Avg. Time Open
Nonconformance Reports (NCR) 136 45 5 91 days
Nonconformance Issues (NCI) 284 24 7 148 days
The were no major concerns with the NCI’s issued for June 2013.
“Recordable Incidents” these are any job related safety incidents that have been recorded.
“Lost Time Incidents” these are any job related safety incidents that result in personnel not being able to work.
“Contract Days without an Incident” are the number of days since a lost time incident has occurred.
A rebar installer from KGM’s subcontractor Gerdau at CTC was struck in the head by a hickey bar while prying
on a #8 bar and did not result in any lost time.
“Non-Compliance Event (ECAP)” are actions that are not in compliance with environmental standards, permits or laws.
“Minor Environmental Event” are any environmental impacts that do not meet the requirements to become an ECAP
Previous Total Current Period Project Total
Non-Compliance Event (ECAP) 16 0 16
Minor Environmental Event 24 2 26
6/5 - KGM was repairing a crane at CTC. Approximately 13 to 15 gallons of diesel fuel was discharged. The
spill and affected soil was cleaned up and removed. No fuel entered the waters of the state.
6/20 - An oil sheen was observed on the paved access ramp. All of the oil was confined to the asphalt, none of it
entered the lake and it was cleaned up using absorbent pads and granules.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
RISK
JUNE COST
Preliminary engineering is 100 percent complete with final costs to be invoiced in July. There were no right of way
costs on this project, and no more costs are expected. The total actual cost to date from the Contractor is 0.6 percent.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
JUNE PERFORMANCE
SUMMARY SCHEDULE
WSDOT has not yet approved a baseline schedule for the contractor.
No change orders were issued during the period. The total value of change orders to date is $0 dollars.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
Planting
Plant Establishment
Total % Complete
RISKS
This 32-acre mitigation site in Redmond is adjacent to two very important salmon-bearing streams, Bear and Evans
Creeks. Construction work in 2013 will almost exclusively involve work elements in sensitive areas, including the
diversion of Evans Creek. The WSDOT project office and Contractor are currently working together to develop and
review numerous submittals to insure that all parties have a clear unified plan for successfully performing all work
elements while meeting commitments and permit requirements.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
JUNE COST
No change orders were executed in the month of June. Preliminary engineering is complete. Right of way costs are 92
percent complete with only minor work remaining in the phase . The total actual cost to date from the contractor is 18
percent of the budget. The construction will accelerate over the next six months as the on-site work windows become
available.
Estimate to
Current Budget Actuals to Date
Complete
JUNE PERFORMANCE
$5,000,000
Cumulative Actuals The SPI for the Evans Creek project is
$4,500,000 0.88, which is within an acceptable
Cumulative Baseline range. WSDOT expects construction to
$4,000,000 pick up dramatically in July when the
work window opens
$3,500,000
$3,000,000
$2,500,000
$2,000,000
$1,500,000
$1,000,000
$500,000
$0
06/01/2012 06/01/2013 06/01/2014 06/01/2015
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
SUMMARY SCHEDULE
The project is on schedule with the operationally complete milestone still occurring within the original timeframe.
No change orders were issued during the period. The total value of change orders to date is $0 dollars.
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
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SR 520 Progress Report SR520 Bridge
June 2013 Replacement and HOV
Program
Americans with Disabilities Act (ADA): This material can be made available in an alternate format by
emailing the WSDOT Diversity/ADA Affairs team at [email protected] or by calling toll free, 855-
362-4ADA(4232). Persons who are deaf or hard of hearing may make a request by calling the Washington
State Relay at 711.
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