S/N Faults Causes Remedy Required Skill
Set
1 003 Circuit Overload or Identify overload Specialist:
breaker cutout short circuit in cause, reset Electrical/Electroni
+R1 in rotating section breaker, inspect cs Engineer
rotating part rotating part for
faults
2 015 Discharge Conveyor not Start conveyor, Operator /
conveyor not running, drive check drive Specialist
ready motor fault, motor, verify
sensor issue sensor operation
3 133 Air supply Insufficient Check Specialist:
too low +R1 compressor compressor, Mechanical /
output, air leak, repair leaks, Pneumatics
pressure adjust/replace Technician
regulator fault pressure
regulator
4 141 Communication Diagnose Specialist:
Malfunction error, faulty DP- Profibus system, Electrical/Electroni
DP- master master, broken replace DP- cs Engineer
system/Profibu cable, address master if needed,
s conflict fix wiring or
address settings
5 147 Lift Pneumatic Check for air Specialist:
cylinder system leak, leaks, inspect Mechanical /
pressure too defective and replace Pneumatics
low pressure valve faulty Technician
or cylinder components
6 152 Infeed Conveyor Start conveyor, Operator /
conveyor not stopped, eliminate Specialist
ready upstream fault, upstream faults,
sensor not check/replace
detecting sensor
bottles
7 010 Cyclic Broken bottle Remove broken Operator /
broken glass detected in glass, clean area, Specialist
removal active filler area reset fault
message
8 153 Air supply Low pressure Check facility air Specialist:
too low +R1 from facilities supply system Mechanical /
and restore Pneumatics
pressure to Technician
required level
9 193 AO1: Automation Enable Specialist:
Attention! system monitoring via Electrical/Electroni
Automation monitoring control panel or cs Engineer
monitoring disabled restore system
single faults manually or via defaults
switched off system fault
10 201 AO1: Stop Beer is stopped Investigate beer Operator /
production from the filter supply or power Specialist
from product room or due to outage, resolve
line power outage any upstream
fault, restart
process from
filter room or
shut valve, and
resume
production via
panel
11 204 AO1: Flashing valves Inspect filler Specialist:
Monitoring or faulty valves valves for faults Electrical/Electroni
process valve at the filler or flashing, cs Engineer
switched off replace or repair
as necessary
12 007 Backup Excess bottles Check conveyor Operator
table full to pasteurizer belt for
on discharge obstructions
conveyor
13 193
AO1:Automatio
n monitoring
single faults
switched off1
14 205 AO1: No
supply
pressure +V1
15 001 Bottle
gap/Bottle jam
in bottle
infeed
16 181 Crown cap
agitator
frequency
converter not
ready
17 006 Invalid
Panel
Selection
18 Max. Step time
reached
19 DF In liner Fallen bottles at
infeed conveyor
20 002 No bottles No bottles at
infeed conveyor
21 065 Filing
error has
occurred
22 Valve x: Probe
contact at end
of fast fill
phase
23 211
A01:Attention!
Process valve
forced by hand
24 Active capper
malfunction
25 133 foaming
prefilter
contaminated
