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Machine Design DPPs (PHYSICSWALLAH)

The document consists of two sets of questions related to Mechanical Engineering, specifically focusing on Machine Design and Gears. It includes various types of questions such as NAT, MCQ, and MSQ, addressing topics like fatigue strength, bending stress, and gear design parameters. Additionally, it provides answer keys for the questions posed in the document.

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0% found this document useful (0 votes)
139 views48 pages

Machine Design DPPs (PHYSICSWALLAH)

The document consists of two sets of questions related to Mechanical Engineering, specifically focusing on Machine Design and Gears. It includes various types of questions such as NAT, MCQ, and MSQ, addressing topics like fatigue strength, bending stress, and gear design parameters. Additionally, it provides answer keys for the questions posed in the document.

Uploaded by

XYZ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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6/28/24, 4:46 PM GATE_DPP2

GATE

Mechanical Engineering (Hinglish)


Machine Design DPP: 2

Design Against Fluctuating Load


Q1 [NAT] The figure shows the relationship between Then the recommended safe thickness of plate
fatigue strength (S) and fatigue life (N) of a is____mm.
material. The fatigue strength of the material for [Round off to the one decimal places]
±30 kN ±30 kN
a life of 1000 cycles is 600 MPa, while its fatigue
strength for a life of 106 cycles is 200 MPa.

Q4 [NAT] A bar is subjected to a completely reverse


axial load of 10 kN. Standard Endurance limit of
Fatigue strength for life 100000 cycle will be material is 300 MPa.
___ MPa [round off to two decimal places]. Size factor = 0.85
Q2 [MCQ] A rotating beam is subjected to transvers Surface finish factor= 0.9
load due to which maximum bending stress Load factor = 0.9
induced in the beam is 350 MPa. Ultimate Safe area of bar is with factor of safety 2
strength of the beam is 600 MPa, fatigue is____mm 2.
strength for life 1000 cycle is 500 MPa. The [Correct up to one decimal places]

endurance limit is 250 MPa. Life of the shaft in QS [MCQ] A rotating beam of diameter 30 mm is
revolution of shaft is: subjected to transverse load as shown in figure.
(A)34972 (B)28594 Support in the shaft due to bearing is as simply
(C)70304 (D) Infinite

,,,,, r
supports. Ultimate strength of the beam is 500
Q3 [NAT] A plate made of steel 20C8 (S ut = 440 MPa, yield strength is 400 MPa and Endurance
N/mm2) in hot rolled and normalized condition is limit is 250 MPa.
shown in Figure. It is subjected to a completely Factor of safety is:
lOO N
reversed axial load of 30 kN. Theoretical stress
concentration factor is 2.2, Notch sensitivity
factor is 0.8. Surface finish factor is 0.7, Reliability
() ()
mTT
Tifl 500 mm �:
factor for 90% reliability is 0.897, size factor = I

1000 111111
0.85, and load factor is 0.8. The factor of safety is
2. Theoretical Endurance limit is 0.5 times S ut· (A) 5.301 (B) 4.241
(C)2.651 (D) 1.325

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DPP - 03

Welded, Riveted and Bolted Joints


DPP - 04
DPP - 05
7/7/24, 5:02 PM Banking_DPP 1

GATE

Mechanical Engineering (Hinglish)


Machine Design DPP: 1

Gears
Q1 [MSQ] A 20-degree spur pinion is required to maximum bending stress (in MPa) in teeth is
transfer 12 kW at 1000 rpm. The module is 5 mm,
face width is 50 mm, number of teeth is 20. [Round off to the one decimal places]
Which one more of the following options is/are
QS [NAT] A steel spur pinion has module (m) of 2
correct?
mm, 25 teeth and 20° pressure angle. The pinion
(A) Tangential Force is 2.291 kN
rotates at 1500 rpm and transmits power to a 75
(B) Normal Force is 2.153 kN
teeth gear. The face width is 40 mm, and a
(C) Radial Force is 0.783 kN
dynamic factor 1.3. Lewis form factor is
(D) Radial Force is 0.834 Kn
1r [ 0. 154 - 0-�12 ], where z is number of teeth.
Q2 [NAT] In 20-degree mating spur gear, normal Maximum bending stress induced in the pinion is
force transmitted is 2500 N. The module is 5 mm, 350 MPa. Power transmitted is ____ (kW).
number of teeth on pinion is 20. The speed of [Round off to the one decimal places]
pinion is 1200 rpm. Power transmitted by pinion
is ___kW. Q6 It is required to design a pair of spur gears with
(Round off to two decimal places)
20 ° full-depth involute teeth consisting of a 25-
teeth pinion meshing with a 50 teeth gear. The
Q3 [MCQ] Face width of two 20-degree mating spur pinion shaft is connected to a 15 kW, 1200 rpm
gear in mesh is same. Which gear is weaker as electric motor. Permissible bending stress is 120
per Lewis formula: MPa. Dynamic factor is 1.25. The module is 5 mm.
(A) Gear whose product of permissible bending Lewis's form factor is 0.32. Face width of gear is
stress and Lewis form factor is less. mm. [Round of to the one decimal
(B) Gear whose product of permissible bending places]
stress and Lewis form factor is more.
(C) Gear whose product of permissible bending Q7 It is required to design a pair of spur gears with
stress is less. 20° full-depth involute teeth consisting of a 20-
(D) Gear whose product of permissible bending teeth pinion meshing with a 50 teeth gear. The
stress more. pinion shaft is connected to a 20 kW, 1450 rpm
electric motor. Permissible bending stress for
Q4 [NAT] A spur gear is required to transfer 15 kW at pinion material is 150 MPa and permissible
1000 rpm. The module is 6 mm, face width is 50 bending stress for wheel material is 80 MPa.
mm, number of teeth is 25. If the Lewis form Dynamic factor is 1.5. Face width of both gears is
factor is 0.32 and velocity factor is 0.36, the 50 mm. Lewis's form factor is
0· 12
1r [ O. 154 - ; ] ,where z is number of teeth.

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7/7/24, 5:02 PM Banking_DPP 1

GATE

Module of gear is ___ mm. [Round off to the


one decimal places]

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7/7/24, 5:02 PM Banking_DPP 1

GATE

Answer Key
Q1 (A, D) Q5 30.2-32.2

Q2 13.76-15.76 Q6 11.4-13.4

Q3 (A) Q7 3.3-3.5

Q4 53.3-57.3

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