Loewen CurtainWall InstallationGuide Update 2022
Loewen CurtainWall InstallationGuide Update 2022
C U RTA I N WA LL
I N STA LL AT I O N G U I D E
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ILM
OPEO
WRE TNA C
NUT RNTO
ATI N
ICW
ESA L L I N S TA L L AT I O N G U I D E
IMPORTANT NOTICES
& INFORMATION Pre-Installation
Site Check
The building envelope must be correctly prepared with weather • The rough opening is the correct
resistant barriers – that meet local and state codes. All frame size, plumb and square.
and sill surfaces must be correctly prepared for air, water, and
structural integrity by the builder or contractor before attempting • Verify that the concrete or sub-
installation. In order to meet warranty requirements, all systems floor where the system is to be
are required to be installed by a certified installer. installed is level. The frame system
may be shimmed to compensate
• L oewen is not responsible for site measurements nor the
for an uneven floor but will adjust
structural and architectural requirements for the installation
the relationship of the systems
of the Curtain Wall.
sill to the finished floor and may
• B uilding design, construction methods, building materials and increase the overall height of the
site conditions unique to your project may require methods system in the opening. Any serious
different from these instructions. deflection in the concrete or sub-
• C hoosing the appropriate method is the responsibility of floor where the system is to be
you, your architect, or your construction professional. installed must be corrected prior
to installation.
• C onfirm with sealant/foam/barrier manufacturers that all
materials used are compatible with one another. • It is important that your framer
• Any local, regional or national building code requirements knows the finished floor thickness
supersede these instructions. to determine the header height.
• Safety is top priority for Loewen. Use proper work procedures • The level of the finish floor needs
and protective equipment. to be determined ahead of time
and noted somewhere near the
opening.
Site Preparation Advisory
• Exterior surface must have a
This manual is intended for construction professionals with
negative slope from the sill
proven competency installing doors and windows for large
assembly to allow water run-off
openings. Curtain Wall installations are complex and should
from weep system (Recommend
not be attempted with simple written documentation.
2 degrees).
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Verify unit and rough opening Sill pans must be used in every
dimensions match drawing provided installation of a Curtain Wall System
Tools Required
• Laser Level
• Hammer
• Pry Bars
• Ladders
• Utility Knife
• Screw Gun
• ‘J’ Roller
• Tape Measure
• Caulk Gun
Materials Provided Curtain Wall Install Kit 10CWKSTOREA (available in parts catalogue)
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
• Before fastening the rigid sill pan, apply three heavy 3/8”
rounded bead of OSI TeQ Seal onto the construction plate,
on the outboard, inboard and at the exterior down turned leg.
Continue the sealant approx. 6” up both jambs at each end.
• Set the pan into the sealant and check for level. Secure the
end dams with fasteners as required.
• Seal the end dams with sealant; tool the end dams to
the framing.
• Flash the opening jambs and head with OSI TeQ FlashTM
before installation.
• Ensure that the flashing and the sill pans are properly
overlapped and remain water resistant.
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Crates
Important Notes:
• Every CW has compensation blocks along the
perimeter of the unit and around inserted windows
and doors. Always remove compensation blocks on
transoms as well as around doors/windows (if any)
prior to installing.
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Drip Flash
HEADER
MINIMUM CLEARANCE
Timber Depth Plus 2 Inches
(Necessary for Sliding Timbers in Place)
FINISH-FLOOR
This height varies, inform Loewen
of finish-floor height.
SUB-FLOOR
Sill Pan
Shim As Necessary
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
SEALANT WARNINGS
Curtain Wall weeping systems must not be obstructed.
Water deflection
and weep drains
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Preparation
5. Following the shop drawing set the floor bracket flush with the
outside wall.
Note: The gasket rubber attached to the vertical mullion must
be outside of the rough opening for standard drainage.
6. Once in place and plumb, snap a line flush with the interior of the
curtain wall to the other end of the rough opening. Make sure the
distance between the line and the outside wall is consistent on Step 1-6
both sides.
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Structure Install
1. Once the first mullion (or corner piece) is in place and plumb
level, fasten the bracket using either flathead or concrete screws
(depending on surface) straight into the bracket holes.
3. Place next the mullion along the snap line and slide the bottom
transom partially in between the two vertical mullions, leaving 2
Step 2-1
of the 4 bracket screws available for screw installation on the
free mullion.
Note: P
ull back the rubber gasket on the edges of the transom
to clear the TC connector.
4. Clamp (if possible) mullions together at the bottom to hold the free
mullion in square position and ensure tight fit and no gapping.
5. Install screws into the available holes on both sides of the interior
Step 2-2
brackets of the mullions.
7.
Apply screws in the remaining holes in the brackets.
Step 2-3B
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
11. Insert the appropriate length nail-screws into the holes and
fasten snug. (Do not over tighten)
12. Remove tape backing and insert the transom profile sealing piece
into the rubber gasket.
13. On the rubber gasket connection edges, trace with a small bead
of sealant to ensure seal integrity.
14. Using the ‘J’ roller tool provided, roll the rubber gasket securely
back into place. Check that transom gasket is fully seated and in
direct contact with the mullion gasket. Step 2-12
15. Steps 9-14 should be repeated on the top transom of this section,
then complete all transoms between the mullions.
16. Repeat steps 1-15 for the next vertical sections of the curtain wall
structure. Place one mullion at a time and fill in all the transoms
before moving on to the next mullion.
Step 2-13
Apply thin bead of
sealant at points
shown
Step 2-13
Step 2-14
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Glass Install
3. Place a provided composite shim on each of the glass carrier Step 3-4
pads purposely leaving the shim twisted out slightly for access
once the glass is in place.
4. Place the glass panel onto the bottom transom shims, and
ensure the glass is seated against the rubber gaskets.
Note: P
lace the shim slightly off of perpendicular to the
face of the transom
5. Once glass is seated, push the shims in until flush with the
glass face.
6. Fasten the small temporary pressure plates at a vertical mid-point Step 3-5
8. Continue with the next vertical glass panel above first panel
using steps 2 to 7 above.
10. Apply the adhesive cross point sealing plates onto the glass at
every corner. Check the placement from the interior to ensure
that from the interior you won’t see any silver line peeking into
the visible glass area.
Step 3-7
Screw into the “V-Dent”
through the center of the
rubber gasket. Step 3-10
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
11. Remove the temporary pressure plates from the first vertical side
fill the holes left in the rubber with sealant.
12. Install a full length permanent pressure plate, with the ventilation
hole at the top of vertical mullion. The pressure plates is set at
least 1/8” above the bottom of the compensation blocks to allow
correct drainage of system.
15. Finish the exterior with the final vertical pressure plates and then
apply all the horizontal pressure plates. Step 3-15
16. If the gaskets on the horizontal pressure plates do not sit flush
or overlap, they will need to be trimmed for a proper fit and seal.
17. All pressure plates will now need to be tightened to the correct
setting. Secure all the pressure plate screws to 40 inch/pound
using the CW Kit torque wrench.
18. Start at the center of each vertical and work your way to the end Step 3-17
19. Once all the pressure plates are on and secure the finishing
exterior metal covers can be applied. Start with the verticals and
complete both sides of a section before applying the horizontals.
See next page for fastening plate details.
20. Apply metal covers to pressure plates by placing one side into Step 3-20
location and pressing or gently tapping until cover clicks into place.
Note:Horizontal covers are provided longer than required. To ensure
ideal fit and finish the installer will need to measure opening
and then trim the horizontal covers to the correct length.
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Fastening Plates
*Fastening Plate
2. With the flat side of the Fastening Plate against the vertical
metal cover, use the guide hole to pre-drill with a 3mm bit.
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
4 3 2
Parts:
Hold anchor block (provided) in place on hinge-side mullion, REV REVISION DESCRIPTIO
A Issued
starting from the • Anchor
bottom. Block holes
Pre-drill (provided)
using a 3/16”
• #10
diameter bit through x 1 screws
the anchor (Part
block # 83903)
(holes should be larger
rather than smaller
• to#2avoid cracking).
x 2 screws Holes should
(provided) or be 50-
200mm from each• end.
#8 Be
x 2 sure to avoid
screws conflicts with belay
(provided)
36.0 - 50.9
26.0 - 35.9
51.0 AND UP
SCALE 1 / 4
Install and set the jamb
door unitand the [Link]
plumb, directly
level,
OS TD and
to CW behindinto
square hinge
installation locations.
with glass sizes smaller than 20.0mm is NOT SUPPORTED.
2. For Glass sizes above 51.0mm anchor blocks must be made to size. Dra DevanHiebe
the rough opening. Ensure that framing shims have been
us: Da 3/6/2019
ogress 5. Apply crosspoint sealing plate as shown earlier in this guide. Che
placed between the jamb and the stud directly behind hinge Da
She 1 of 1
locations.
4
6. 3
Place pressure plate in place and pre-drill holes using 3/16” 2
Hinge Shim
& Anchor Guide
For Outswing Terrace & French Doors into Timber Curtain Wall
7. Remove the odd coloured screws from the hinge leaves on the
Top & Bottom Middle
frame side and replace with the hinge coloured screws. (2 in the Hinges Hinges
7. top/bottom
Remove hinges,
the odd 1 screw
coloured in from
screws the middle hinges)
the hinge leaves on
the frame side and replace with the hinge coloured screws. (2
8. Pre-drill
in the open
the top/bottom holes1 with
hinges, screwa in
5/32” bit to hinge(s))
the middle about 2” depth
Remove Remove
from hinge face. & Replace & Replace
8. Pre-drill the open holes with a 5/32” bit to about 2” depth Remove
& Replace
9. Drivehinge
from #12 face.
x 2” screws (provided) into the pre-drilled holes
from step 8. (Adjustable hinges require #8 x 2” screws)
10. Check the lock side of the door to ensure that the multi-point
system operates smoothly and that the panel has enough
clearance to swing without interference. Pre-Drill Pre-Drill
11. If the lock side of the door is too tight, remove the shim from
behind the panel mounted leaf (factory installed) of each hinge.
Pre-Drill
Loosen screws of one hinge leaf, remove shim, and then tighten
screws before moving to the next hinge.
9. Drive #12 x 2” screws (provided) into the pre-drilled holes
12. Iffrom
thestep
[Link] is still too
(Adjustable tight,
hinges remove
require #8 xshim from behind the
2” screws)
10. frame
Check mounted leafof(factory
the lock side the doorinstalled)
to ensure of
thateach hinge in the same
the multi-point
systemas
order operates
in stepsmoothly
6. and that the panel has enough
clearance to swing without interference.
13. If the lock side of the door is too loose, add one shim (provided)
to the panel mounted leaf of each hinge. Loosen screws of one
hinge leaf, add shim, and then tighten screws before moving to
the next hinge.
11. If the lock side of the door is too tight, remove the shim from
behind the panel mounted leaf (factory installed) of each
hinge. Loosen screws of one hinge leaf, remove shim, and
then tighten screws before moving to the next hinge.
12. If the lock side is still too tight, remove the shim from behind
the frame mounted leaf (factory installed) of each hinge in the
same order as in step 6.
13. If the lock side of the door is too loose, add one shim
(provided) to the panel mounted leaf of each hinge. Loosen
screws of one hinge leaf, add shim, and then tighten screws
before moving to the next hinge.
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
#6 x 3/4”
Flathead Remove Leg in
Manufacturing and Apply
to Metal as Shown Below
1/4” [7mm]
3/4” [19mm]
End End
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LO E W E N C U R TA I N WA L L I N S TA L L AT I O N G U I D E
Notes
17
Information subject to change without notice.
Distributed by Loewen Inc. in the USA and C.P. Loewen
Enterprises Ltd. in Canada and internationally. Trade Marks
owned by C.P. Loewen Enterprises Ltd. Used under license.
© C.P. Loewen Enterprises Ltd. All rights reserved.
P3153A-04-19
18 [Link]