`1Password: SARTPROF
Take out 4 screws
1) 2 centre
2) 2 on the side, 2 on top
3) Take out the round cylindrical cone
4) Take out metal tray and hollow
5) Take out 4 screws from white cover
6) Disconnect 2 power connections (green and black)
7) Take out 4 screws on each side to remove the top inner silver top and change the drive
unit.
Functional test
- Temp
- Speed check is speed to rocker
- Gas flow
- Pressure
1) Temperature calibration
Connect the decade box to temperature 1 on RM
37 degrees – 114.38
Tech Level (decade box)
- Calibration
- Temperature 1
- Adjust +/-
Alicart Testing Gas flow
- Gas 1 to black tubing alicart
Option:
- Open pressure guage fully
Open Close
- Black tubing to LOW IN
- Connect 6 mm blue tubing from Gas 1 directly into Alicat
- Connect compressed air to air behind RM and filter heater to FH1
- Settings – technician level – next -pressure sensor disabled – calibrate CO2 this also
must be disable
- Power on alicart
- Gasflow 50ml/min 500ml/min and 1000 ml/.min
- Use process air/ not air pump
- Gas flow control in ON
- Enable back pressure sensor
Tech Level calibration – Gasflow 1
- Start Calibration
- 0 save calibration
- Choose Cal_level 0.. 50..100…200…300…
- Adjust +/-
- Save calibration hold 1s
CO2 calibration
- Decade box simulate 25 degrees
- Connect N2 gas cylinder for 0 percent test
- Connect gauge to N2 gas cylinder
- Connect to air behind rocker not Gas1
- Close air product valve
- Open main cylinder valve
- Adjust air product value around 1.5 bar
- Go to the menu “Gasflow1- menu” set setpoint to 1000ml/min check if supply process
air is active
- Start ‘Gasflow1’ ON set 1000(ml/min) on the HMI, use 15% CO2 and observe the HMI
measure [Link] (ml/min).
- Start ‘Gasflow1” ON and set 1000(ml/min) on HMI, use CO2 value (15%)
- Off the gas flow control when changing tank
- Check and read out on main-screen CO2 value data in calibration cert
- Repeat the same procedure with 5% CO2 gas connected to the “AIR” gas inlet
- If Value never meet go technician – calibration – CO2
- Can manually key the values etc 5%
5% and 15 % when connect to gas tank
Pressure
- Gas 1 to pressure calibrator
- Go to pressure sensor disabled
- Ensure air connection at back is on
- Pump to 35 mbar
- Compare with PV value
- Release the air from calibrator
- Enabled back the pressure sensor
Pressure Calibration
- Make sure the gasflow is off
- Connect fluke
- Calibrate to Gas 1
Angle Test
- Angle 0 point calibration – tech manual
- Start POSITION process front side and back side
- Position – set angle – use { level meter}
- 4,7,10
- Set it back to normal at end (no depressed buttons)
Rocker Speed
- Set angle at 10
- Set speed at 8, 25, 42
- Use tachometer
Load Cell
- Technician- calibration – zero the load cell (tare)
- Calibrate 10 kg but before calibrate
- The wires behind RM will interfere with the readings
- Test with 1 kg, 10 kg and 20 kg
Levelling
- Take out cover, heater and temperature connections to bag and tray
- Use small spanner, angle meter to level the tray
- +/- 0.2 – 0.3 is fine
- Nut below is to tighten
Make sure pressure sensor is enabled back
Filter heater and airflow tubing is connected back
Set back temp 35 degrees
Gasflow setpoint to 250ml/min
Angle setpoint to 8
Speed set to 27
Press service done
On back the air co2
Run with bag
