..

MARS Products & Services

[..

Ref.: - MARSKEL/0809/O.C.475F
Andheri ON). Mumbal - 400 053.
Tel. : Y91) (22) 2632 2102 12633 1073
MIS Samson Maritime Ltd., +(91) (22) 2630 1121
7, Mb. P.T. Building, Fax : +(91) (22) 2630 0225
Malet Bunder, @ @ 1" : yesmars@vmkom
Mumbai - 400 009.
i
Tel. No.: 2373 0550/9500/6/7/8
Fax No.: 2373 93 1 O/2523
0, b a lo m P
Mob. No.: 09820402749 G-fI -
Kind Attn.: - Mr. R. B. Mittra - DGM - Purchase & Stores.
Mr. Karttik Barik.

, Dear Sir,
Sub.: -Dispatch of 4" TL07 P.D. Flow rneter'for TOURMALINE Vessel.
Ref.: - Your P.O. No. 2008060009 dated 03.06.2008.

With reference to the above, enclosed please find the following docunlents: -

Original Invoice No. INITEL/0809/OC475FNAT/025 dated 10.09.2008.

Search Copy of Delivery Note cum Packing Slip Ref. No.

DN-OC-0809-475F-114 dated 10.09.2008.

Original Guarantee Certificate for Flowmeter Sr No. 28 123

Close dated 30.06.2008.

Original Test Certificate for TL-07 PD Flow Meter Sr. No. 28123
dated 30.06.2008.

Original Test Certificate for Strainer cum Air Eliminator Sr. No: 28105
dated 30.06.2008.

'Weights & Measures' Verification Certificate No. 0221395 dated

01.07.2008 duly attested by the manufacturer TELTECH for
TL-07 Flowmeter Sr. No. 28123.

Service Manual for PD Flow meter.

Kindly acknowledge the receipt of the same.

Thanking you,

Yours truly,
for MARS Products & Services,

TELTECH- IS0 9001 2000 Company

n: :
Authorised Sales Distributors 8 Sewice Franchisee
1.". w i v l a l m g France
 TAX INVOICE -
MARS Products & Services
h i n g , "Royal Sands" #301A & 306, Near Royal Classic, New Link Road, Andheri(W), Mumbai -400 053.
-
Paee No. : 111 llnvoice No. : lN1~~~08091OC475FNAT1025

I
Defivery Challan No. : DN-OC-0809-475F-114 Date
Delivery Date : 10.09.2008
Dispatch Transporter Name: Party Collect
~ e l i v e r yat: MARS Kalarnboli warehouse
Name & Address of Purchaser
I
P.O. No.
P.O. Date
: 10.09.2008
: 2008060009
: 03.06.2008

l ~ a m 8e Address of Consiqnee

I
MIS. Samson Maritime Ltd. MIS. Samson Maritime Ltd.
7,Mb. P.T. Building. 7. Mb. P.T. Building,
Malet Bunder, Malet Bunder,
Mumbai :-400 009 Mumbai :-400 009
VAT TIN No.: Please Inform VAT TIN No.: Please Inform
CST TIN No.: Please Inform CST TIN No.: Please Inform
Sr.No. Discription of Goods ~ t (NOS.'
y Unit Rate (Rs.) Amount (Rs.)
1 TELTECH make 4" TL-07 P.D.Flowmeter, 1 335,380.00 335,380.0(
with Calibration Mechanism Assembly,
Mechanical Veeder Root Counter Model VRC-7887
& 4" Line Strainer cum Air Eliminator
 Mis. Samson Maritime Ltd.,
7. ?Ah. P.T. Building.
Malet Bunder.
' Mulnbai - 400 009.
Tel. Yo. 2373 055019500i617i8
Mob. No. 9820102749

7-
Plcasr :-exi:.r and acknowledge the receipt of following material.
1 Sr. No. !
i
Description 1 Quantity.
; 01 ! TELTECH make 4" TL-07 P. D. Flowmeter, I 01 Set.
I With Calibration Mechanism Assembly. I

i
1 Mech. Veeder Root Counter Model VRC 7887 & ii
8?" Line Strainer culn Air Eliminator.
! / H.O.D.: Leli Hand Discharge I i
I Value of. Goods Rs.3,35,380/-(Rupees Three lakhs thirty !ive thousand rhree hundred &
1 .
;- e~glityonly) .- --

1 Meter Sr. Nos.: I ZB\z3; / SAE No. I ~Sl0.c

1 Transoo~ter 1 Part\' to collect ;! Deliverv at I MARS Kalamboli
I
i ! I Warellouse
i Insured by 1. By Purchaser I Packing I WIC -!
i No. of. Cases: 1 02 Nos./ I P&F ! 2% eslra.
1+.Weigl?~ 1 230 kgs.(approx) j
/ We~ghts& Measure i @ 5.0001- pel- :I Freight By Purchaser
i (Milharash~ra) I
flownieter. extra .-
I

~ A T i @ 12.j?&extra. Excise Duty i N.A .

! Pan) VAT TIN KO. I Please hiforni Party CST TIN No. I Please inform
C.. . .. -. . + -F7-L-7
) MARS MV.41'TI'\I , 27810633:2>V MARS CST Tlfi
I
!

i 278 10653525C w.e.f. :

1 No. 1 \\.e.f. 01 .01.2008 ; No, 1 0 1.04.2008
F r o s s value ' Rs.3, S9,849/- (Rupees Three lakhs eighty rline thousand eight hundred I
! and forty nine only)
/ ACKh'OWLEDGEMENT BY CLIENT
\
I Received the a b o w mentioned goods in good condition Signature, Stamp Sr Datc

I'ransporter:Client/MAIiS (Ack. copy)

,
Now: - T h e above niaterid is dispatched from hlARS I'roducts & Services. Kalamboli.
Navi ivlunibai - 410 ?IS.
.> TELTECH INSTRUMENTATIONPVT. LTD.
28/4B, Kharadi, Off Naqer
- Road,
Pune 411 014 (INDIA)
Tel. : (91) 2701 2623,2701 2325
Fax : (91) 2701 0485

G U W T E E CERTIFICATE
Equipment supplied to MARS PRODUCTS & SERVICES against
@ P.0 .no, MARS/l€L/0809/P.0.473F dated 24/05/2008 and
O.A,no, 4/014/2008-09 dated 26/05/2008 are fully guaranteed against
any manufacturing defects, in material and workmanship, for a period of
,. (Eighteen) months from the date of shipment or l2 vwelve)
months from the date of installation, whichever occurs earlier, provided that
Such claims are validated by our quality Control department.
Details of Supply : TL-07 FLOW M.ETERWllH SRNNER CUM AIR ELIMINATOR.
METER SR.NO. 28123

7% guarantee shall not apply in the following conditions :

Damages to the equipment during transit,
Nonperformance, malfunctioning or damages to the equipment caused
due to improper handling or storage, incorrect installation or wiring 01-
commissioning or operation. negligence in use, unauthorized alierat-
ions. maintenance by inadequately-trained or unauthorized persons,
Nonperformance, malfunctioning or damages to the equipment when
operating conditions in which the equipment is being used are different
than the conditions specified in the purchase order and agreed in the
order acceptance,
Nonperformance, malfunctioning or damages to the equipment due to
severe operating or environment conditions, like pressure, temperature.
humidity, power supply, mechanical or electrical shocks, vibrations, erc.

IS. Samson M~&Wrne

for TLETECH INSTRUMENTATIO

30/06/2008
Date
, ' TELTECH INSTRUMENTATION PVT LTD.
28/48, Kharadi, Off Nagar Road,
pune 411 014. (INDIA)
TEC
TEL. : (91) (20) 2701 2623,2701 2325

TEST CERTIFICATE FOR PD FLOW METER

Customer : MARS PRODUCTS & SERVICES

P. 0.No. : MARS/TEL/0809/P.0.473F Dated : 24/05/2008

0.A. NO. : 4/014/2008-09 Dated : 26/05/2008

Tag No. :

Meter Sr.No. : 28123 Model : TL-07

Direction : LHD Configuration : Mechanical
Valve Sr.No. : ValveType :
Counter Sr.No. : 0803 437 813

Test Fluid : Mineral Turpentine Oil Test Pressure : 17.5 kglcm2

Result : Satisfactory

Flow Rate (LPM) 227 700 1100 1600 2273

Accuracy (%) -0.05 0.00 0.00 +0.05 +0.08

(+ accuracy means that the flow meter is indicating excess that the true delivery)

Test Fluid ,: Mineral Turpentine Oil

Totaliser on Despatch : 000016190 Likes
 TEST CERTIFICATE FOR STRAINER CUM AIR ELIMINATOR

kustomer : MARS PRODUCTS & SERVICES

p. 0.No. : MARS/lT40607/P.0.466F Dated : 23/05/2008

0.A. No. : 4/013/2008-09 Dated : 23/05/2008

Tag No. :

Size : 100 mrn (4") Type : Line

SAE Sr.No(s). : 28105

Leaktest

Test Fluid : Mineral Turpentine Oil

Test Pressure : 17.5 kglcm2
Result : Satisfactory

Functional

Air Release Function : Satisfactory

Test Fluid : Mineral Turpentine Oil

Remarks : 60 MESH BASKET

Fwmet Rev 1. Revislon Date lYMn003

30/06/2008

Date Quavty Control Dept.

*.
P,,
h ?
 8

Flow TE
PD Flow Meters

Service Manual

Copfight 0 -
TELTECH www.lelgroup.so.ln 1
CONTENTS

SECTION 1 - GENERAL
1.1 Introduction Page 1
1.2 Installation & Operating Instructions Page 1
1.3 '~outine
~aintenance Page 3
1.4 Fault Diagnosis Page 3

SECTION 2 - C-35 P. D. FLOW METER

2.1 Description Page 5
2.2 Operation Page 5
2.3 Servicing Page 5
2.4 Calibration Page 9

FIGURES
Figure 1 Page 5
Figure 2 : Vane Assembly Fitting & Removal Page6
Figure 3 : Gland Assembly Page 8
Figure 4 : Meter Clearances Page 10
Figure 5 : Exploded View of Measuring Camber Page 11
Figure 6 : Exploded View of Calibrating Mechanism Page 13
Figure 7 :Exploded View of E-Counter Page 15
Figure 8 : Exploded View of Gear Plate Page 15
Figure 9 :Special Tools for Servicing Page 16

PARTS LIST
MeasuringChamber Page 12
Calibrating~echanisrn Page 14
E-Counter Page 15
Gear Plate Page 15
 SECTION 1 - GENERAL 1.2.2 installation
1. Flow meter and its accessories should be
strail
cam
~ ~ ~

1.1 INTRODUCTION protectedfrom sand, dust, rain and other

exweme weather conditions.
TELTECH PD Flow Meters are precision measuring
instruments designed for use with a variety of 2. All pipe work and fittings should be cleaned and
liquids. Each meter is fully tested and calibrated at flushed out to remove rust scales, welding rods
the factory before despatch and will maintain a high and other foreign matters, before installingthe
standard of performanceand accuracy with regular flow meter.
servicing. Installation, operatingand routine s e ~ i c i n g 3. The piping should not exercise any strain on the
instryctions are given separately in this service flow meter body. Acute bends, tees and elbows
manual. should be avoided. Possibilities of shocks and
Ifaccuracy of the flow meter varies beyond accepted vibrations inthe pipelineshould be reduced by
limits or if mechanical defects are auuarent. the flow using rubber pads under the pipe supports,
meter should be returned to TELTECH factory for Note :DO NOT provide any supports directly on i 1
overhaul and re-calibration.If thk is not the flow meter and its accessories. These \
possible, dismantling operations described in this equipments are desioned for overhano. Suooorts 1
service manual should be confinedto those should be provided &ly on adjoining GpelGes
assemblies which need of attention and should be
undertaken only if full workshop facilities are
-
close to the flow meter. Recommended heioht of
pipeline from floor is 1 meter.
available. The period of Ove~I~aulwill be decided by
local regulations, but it is recommended thatwhere
4, out should facilitate removal ofthe flow meter
units are in constant use, they should be taken out without disturbing the pipe work and sufficient
of the pipeline, dismantled, checkedfor wear, re- space should be provided to allow for flow meter
assembled and tested once in a vear. Flow meters cleaning, servicing and calibration.
should be regularly inspectedexiernally for leakage 5. Ensure leakproof pipejoints by using gaskets i
i
once in a month. Every six months or longer which do not peel off. It is imoortant not to allow i
according to the experience, the flow met& should peels of the gkkets andlor anyjointing
b e verified for accuracy by suitable verification compound to enter the flow meter.
method and adjusted accordingly. If consistent I
6. Pulsating flow, such as that caused by piston
results are not obtained on rechecking after
adjustment, the flow meter should be taken out of
pumps, should be avoided. ! 1
i
service and replaced by a serviceableunit. 7. Discharge line from the flow meter must be as i

short as possible and it must be sloping towards

Experience has shown that mechanicaldefects are i
delivery side. :$
usually caused by the entry offoreign particles into ..,,.
the measuring chamber due to inadequate m i n i n g 8. Feeder line to the flow meter must be always full
with liquid. Use of non-returnvalve is :.,..
.jl
:.
facilities in the pipeline. It is most important, ,....
:,.. ~
therefore, that an efficient m i n e r is installed in the recommended in this .pipeline.
~
.
Pipeline before the flow meter and is inspected at meter should be located such that the
g, ~l~~
regular intervalsto ensure correctfunctioning. counter is clearly readable by the operator from
-
Special tools have been desioned to facilitate
-.
overhaul operations and their use isstrongly
the control ~ o i n t
10. Ensure that the flow meter is installed in the
recommended. Referenceto these tools is included
in t h e text where appl~cable
separately.
.. -
and thev are listed :.
pipelineaccording the flow direction marked on

11. Flow Meter should not be installedon the

suction side of the pump.
1.2 INSTALLATION &OPERATING
12. Flow meter and the adjoining system should be
INSTRUCTIONS
Protected against Thermal Exoansion effect by
1.2.1 Caution providinga pressure reliefvahre.
Read these Instructionscarefully before putting the 13. Flow Meter should be protectedby a Strainer
flow meter in operation. Installation of the flow meter cum Air Eliminator fltted, so as to remove all
has a direct Influence on its operation and solid particles and air bubbles which are
characteristics such as flow rate and accuracy may injurious to the flow meter and which might also
be seriously affected, ifit is not correctly installed. impair the accuracy. It should be installed as
Each flow meter is thoroughly tested for accuracy close as possible to the flow meter inlet and
before leaving the factory. Claims for damage caused should not be fmed at a level lower than that of
due to incorrect installation,.comrnissioningor the flow meter.
operation cannot be accepted. 14. The pipeline should be so arranged
. that the
Page 1
.
 ~
~A

1'
i
0
le Strainer cum Air Eliminator and the Flow Meter 3. Set the desired quantity by pressing black
cannot be accidentally drained. The draimplugs buttons. Full numbers must show in each
shouldhowever be easily accessible. window before starting the flow.
j
15. A rubber hose should be connected to the Air 4. Zeroiseflow meter counter and pullthe control
j Eliminator's discharge port and the discharge handle to extreme front, allow to latch and then
rods '

j should be collected in a barrel. Do not fit any release.

on the Air Eliminator.

1.2.7 If Flow Meter is withdrawn from Service

and Stored
1. Fill the flow meter with kerosene and close the
manifoldwith blind flanges.
2. Flow meter stored for any period in a dirty
condition is subject to corrosion and subsequent
deterioration ofthe perfomlancewhen re-
installed in the system.

1.2.8 Accuracy
All flow meters are tested for accuracy at the
ther Strainer is clean. Clogged factory. Accuracy of the flow meter is within
I cause undue pressure loss. 0.1%. which is in accordance with IS-2801 and
the Manual of Weights &Measures.

1.2.9 Calibration
Flow meter is calibrated for zero error at a flow rate
nearing its maximum capaciiy. Flow Meter
open inlet valve to the flow meter. Leave calibration can be tested for accuracy under
hre in throttled condition and slowly conditionswhich duplicatethe normal operating
~ s liquid
h flow by opening the outlet valve. conditions as closely as possible, particularly in
respect of flow rates and liquid. For testing of flow
meter, refer to the test procedures mentioned in IS-
2801 and the Manual of Weights & Measures. If flow
meter is showing an error beyondthe permissible
error of i 0.1%, adjust the calibrating screw on the
warning: DOnot run the flowmeter at a flow rate Calibrating Mechanism. For detailed procedure, refer
exceeding its maximum capacny (350 LPM). section 2.3.4.
Note :~alibrationadjustment, whenever necessary,
requires re-ye&&tion &stamping by the Weights &
Measuks Deparkent

1.2.10 Operating Temperature

flow meter. The flow ~ m r be poperated up to 70%
2. DO NOT reset the counter, when the flow is temp~a!ur,e$Jileoperating the flow meter at
,.' . .
temperr.~exciqding 70% the counter has to be
passing through the flow meter.
.$ isolatedfrbm the flow meter and needs proper heat
banier.
I
7 1.2.6. Operating Instructions for Flow Meters
fitfedw th Preset Mechanism
1.2.11 Metering Viscous Liquids
1. During the firs4 run, remove air by opening the
.. . -,.,; screw..
bleed
. While meteringviscous liquid, maximumflow rate
. ~. has to be restricted, such that pressure drop across
2. Press, latch and release the SET button on the the flow meter does not exceed the permissible
presetregister. limits.

Page 2
9
1.3 ROUTINE MAINTENANCE D. Cleanliness of Product
Being a sophisticatedmechanicalequipment, flow Contamination of product by water, sand and other
meter and accessories require regular attendance abrasive solid particles is always a major cause of
and routine maintenance.The amount of equipmentfailure. Flow meters handling clean
maintenancenecessaly for efficientperformance products have provedto give a prolongedservice life.
depends upon the following factors :
1.3.1 Routine Maintenance
A. Continuity of Operation
Internal parts of the flow meter, counter, preset valve,
Flow meter which operates almost continuouslywill preset register, rateof flow indicator and flow
obviously need more attention that the one in govwnor do not need any day-to-dayattentionor
intermittent use. routine maintenance. In case of any faultwith these
6.Rate of Flow assemblies, please refer to the fault diagnosis chart
and the respective sewice manuals.
A flow meter operating at, or close to, its maximum
capacity will naturally call for more attention than 1.3.2 Flow Meter
the one operating at a reducedflow rate. a. Check that all seals and security plate are
C. Lubricity of Product intact.
Other factors being equal, a flow meter handling b. Check that there is no leakageof product from
lubricating oil will require less attention than the one the flow meter. Parlicularly check the joint
measuring dry motor spirit. betweenfront cover and the calibrating
mechanism.

1.4 FAULT DIAGNOSIS

FAULT POSSIBLE CAUSE CORRECTIVEACTION

Liquid passingwith 1. Defectivecounter. Remove thecounter and check by rotating

normal flow rate, but counter gear f m d at the bottom. In case of
counter fails to record. any defect in Veeder Root, send the counter
back to TELTECH factory.
2. Drive from rotor fails to Check all cross pins fmed on various gears,
reach counter due to sheared pins and shafts of calibrating mechanism.
lockingpin on gear train of
calibrating mechanism.

NO liquid passing 1. Defectivecounter Removeand inspect counter for free

through. movement as above.
2. Jammed calibrating Remove and inspect calibratingmechanism
mechanism for free movement. Identifythe source of
friction and replacethe relevant parts.
3. Jammed mtor assembly Dismantlenow meter assembly. Inspectfront
and rear covers and rotor for score marks on
faces. Inspectvanesand bearingsfordamage.
Causes for rotorjamming:
a. Solid particlesentrapped on Clean the rotor surface. Replace rotor
rotor surface. Crystalization. assembly, if heavily scored out.
or gelation of product on mtor
surface.
b. Incorrectadjustmentof rotor Check setting of bearing adjuster. Clean and
end clearance due to loose or inspect bearingadjuster for damage. Replace
defective bearingadjuster or defectivebearing adjuster and spring.
due to damagedspring.
c. Bearingjammed in internal Clean bearingsand coven and inspect for
cover due to heavy damage. Ensurefree axial movement of
contamination or corrosion. bearings in covers.
d. Worn out bearings due to Clean and inspect bearingfor damage.
heavy contamination or Replacebearings, If found damaged.
or corrosion.

Page 3
 Refer Service Manual for Preset Valves.

2. Choked or damaged
air eliminator.
__.
,, ~ ~ ~ e s sairi vinePipeline
2, ~isturbedclearances in
Stop the meter and vent air from pipeline.
Checkvarious clearances as given in this
meter paas service manual. Re-calibratethe meter.
 e removing the flow meter from the pipeline for
repairs, it is recommended that possible causes and

pipeline, the procedure is given below :

1. Ensure that all control valves in the pipeline are
The meter consists of a body casing, containing a
closed.
rotor assembly with four vanes in opposing pairs,
each pair connected by rigid rods. A manifold is 2. Remove the draing plug (2 in Figure 5) from the
bolted on top of the casing, which provides entry and meter body and drain the liquid contained within
exit path for the flowing liquid into the measuring the meter.
chamber. A calibrating mechanism with counter is
3, Support the weight of the flow and remove
fitted on the front side of the flow meter.
bolts on inlet and outletflanges of the manifold.
The basic design of TELTECH PO flow meters is
4. Withdraw the meter from the
similar and modular. Higherflow ratings of single and
triple capsule flow meters is achieved by bolting two
'or three body casings together, and fitting them with 2.3.2
double or triple rotor assembliesrespectivEly, with
larger manifolds to suit the line size. Note that certain components in flow meter
assembly are notinterchanaeable. Therefore if more
than one flow meter is to be dismantled, it is
2.2. OPERATION recommendedthat each flow meter is dismantled
independently. The flow meter may be considered as
Liquid to be measured enters the flow meter through
two main assemblies, namely measuring
the inlet and causes the rotor to revolve by pressure
,ith manifold and calibrating mechanism with
on the vanes. Proximity of the rotor to the front and
counter, TO separate these two assemblies, proceed
rear of the casing forms an efficient seal, while
as below :
profile of M e casing guides the vanes on to the
measuring crescent. 1. To ensure stability during dismantling
operations, place the meter overthe ring support
The rotor spindle extends through a pressure-tight
tool T-5010 (refer Figure 9 :Special Tools for
seal in the flow meter's front cover into the
Servicing).
calibrating mechanism, which transmits rotor
movemem to the counter. 2. Break sealing and remove the calibrating
mechanismcover (52) withgasket (54) by
removing screws (7.55). (Refer Figure 6).
3. Remove 4 nyloc nuts (6) which secure
calibrating mechanism on the meter's front
cover.
4. Ease the base off the studs and dowel pins
(provided on the meter's front cover) and remove
the complete calibrating mechanismwith
counter.

2.3.3 Investigation
At this stage, it is recommended to conduct a
preliminaryinvestigationto determine the general
location of the fauk The procedure is given below :
A. Measuring Chamber Assembly :
Turn the rotor spindle (28 in Figure 5) using Rotor
Turning ToolT-5006 (refer Figure 9). This tool is fitted
on the rotor spindle in place of the rotor gear (12 in
Figure 6). The rotor should revolve freely and failure
to do $0 will indicate that fault within the measuring
 noted. During re-assembly,the vanes should be
assembled in the~roriginal positions.
The dismantling procedure is as below :
I . Remove split pins (54) from each vane rod (50) of
one LH vane (36) and one RH vane (37), atthe
to ensure that the end opposite to the adjusting nuts (53).
e to do so will indicate
2. Place Vane Springs Compression Tool T-5073
over springs (52). Set the tool T-5072 to approx
26 mm and place it in position over the vane (36
or 37)
assemblies should be
Note : Special tool T-5072 must be centrally
positioned on the vane and approx 10 mm from
theedge of thevane. (Refer Figure 2)
3. Withdraw thevanefromthe assembly and
collect washers (51). The respective positions of
washers should be noted, as it is most
important thatthey are replaced in their original
positions.

Figure 2 : Vane Assembly Fitting & Removal

I

5. Remove 2 dowel pins (4) from the front Internal

cover and the body.
6. Remove 2 screws (9) from the front internal
cover.
7. Liftthe front internal cover with the help of Cover \ 'spring
Lifting Tools T-5009 engaged in the threaded spra Pin
holes provided on the cover, and collect o'ring
(8).
4. Collect springs (52) after removal of toolsT-5072
Note : DO NOTaRemptto remove bearing & T-5073.
adjuser (11) fined on the front internalcover.
5. W~thdrawtheremaining vanes with vane rods
8. Using Rotor Turing Tool T-5006, remove the rotor (50). DO NOTremove the vane from thevane
assembly in a smooth vertical lift. While rod, untessfound damaged. DO NOT unscrew
removing, turn the rotor so that the two vanes the adjusting nuts (53), as their removal will
are depressed against the rotor crescent disturb the overall vane tip clearance, when re-
(smaller radius of the body). During removal, the assembled.
free hand must be used to guide the rotor and
control the lateral movement. 6. After removal, each vane assembly should be
temporanly re-assembledto avoid m~xing
Note : Care must be taken not to damage the
carbon vanes during this operation. 7. To remove gland assemblies, bend down the tab
washer (34), remove screws (35) and collect
9. Collect spring (13) from rear internal cover. gland clamp (33). Turn the rotor upside down
10. DO NOT remove manifold (47) from the body, and allow the gland assemblies to fall down. A
unless it is defective. piece of cloth should be stretched over the rolor
recess to collect the parts.
Rotor Assembly :
- . assemblles
Note: Gland ~~-~ should be assembled
Beforeremoving the rotor assembly, the relative on their original positions and the mixing of parts
positions of vanes and the rotor recesses should be must be avoided.
Page 6
 Note : For double and triple capsule flow meters, DO C. E-Counter Assembly :
NOT attempt to further dismantle thejoined bodies
andjoined rotors. (Refer Figure 7)
B.Calibrating Mechanism Assembly : For dismantling, proceed as below :

(Refer Figure 6) 1 . Remove split pin (17) and counter gear (11) from
the shaft (5).
Calibrating mechanism comprises a trainof gears.
which transmit movement of rotor to the counter. 2. Remove screws (15) and take out cover (3).
Operation failures of this assembly are generally 3. Remove split pins (18) and take out driving gear
confined to shearing of pins. It is recommended that (10) and driven gear (7).
wherever possible, the repairs should be carried our
without removing the calibration adjustment. For 4. Remove screws (14) and take out E-counter (12)
mounted on the housing.
dismantling, proceed as below:
Remove 4 screws (57) securing the counter on 5. Remove circip (l6), split pin (18) and take out
the calibrating mechanism. bevel gear (6)andshaft (4).
6. Lift shaft (5) fitted with bevel gear (6) from inside
Lift the counter assembly from calibrating
the housing.
mechanism and check free movement by
rotating the counter gear (44) fitted at the Note : DO NOT attempt to remove screws (13)
bottom. to separate the housing (1) from the plate (2).
Note: Repair and servicing of Veeder Root
counter is not recommended in the field and the
faulty counter should be sent back to TELTECH
factoryfor repairs. A. Measuring Chamber Assembly :
Working from the rear side of the base, tap out 2 Gland Assembly :
dowel pins (16) which locate the bracket (13) in
(Refer Figure 4)
position.
Inspect gland seal rings for damage or wear.
Lay the calibrating mechanism on its back and
Replace iffound damaged.
remove 3 screws (14) securing bracket (13) on
the calibrating mechanism base (1). 1. Assemble each gland as shown in Figure 4.
Chamferedfaces of the gland washers should be
Carefully remove the bracket and collect the
facing outside. Replace each gland in the
planet gear (24) and balance weight (25) which respective bore on the rotor.
are loosely fitted to the carrier (20).
2. Place gland clamp and tab washer and tighten
Remove retaining nut (42) from the calibrating the securing screw. Ensure that the gland clamp
screw (42).
does not obstruct the movementof vane rods.
Ifit is necessary to remove parts in the Caution : DO NOTovertighten the screw.
calibrating adjustment, note the number of
threads of the calibrating screw (40) protruding 3. After assembly, ensure that each gland is a free
beyondthe bracket and the angular position of fit within the gland distance sleeve.
the screw-driverslot. This will facilitate Rotor & Vanes Assembly :
-
adjustment durina re-assemblv.
~--,- Inspect each vane assembly for damage or wear,
. Remove the calibrating screw. replace ifeither is apparent. If one or more vanes are
Note : End of the calibrating screw is spun over required to be replaced, the total length should be
thesmall ball bearing (41). set again. (Refer Figure4) Whilere-assembling.
ensure that the vanes are assembled in the
. Tap outthe bush (45).
respective recesses of the rotor, from where they
10. Withdraw the worm shaft (38) and friction roller were removed. Inspect ball bearings on rotor
(39). assembly for free movement and axial play, replace
if found damaged.
Further dismantling is straight forward operation and
detailed instructions are not included. 1. Commence all assembly operations with the
vane, which fits on the adjusting nuts'end ofthe
vane rod.
2. Place the springs against the back face of the
pocket on the vane.
3. Place the tool T-5073 over the springs. Set the
tool T-5072 to approx 26 mm and place it in
position over thevane and the tool T-5073.
Page 7
4. Insert each vane rod into its respective bore in
the vane and remove toolsT-5072 & T-5073.
Replace split pins if necessary.
Note :Tool T-5072 must be centrally positioned
on the vane and approx 10 mm from the edge of
Adjustins
- -Rotor end clearance :
the vane. Note that rotor end clearancerequires adjustment
only when the rotor assembly is replaced or when
5. Replacethe vanes with vane rods in the rotor. the bearing adjuster has been disturbed dur~ng
Note : Ensure that pocket on the vane matches d~smantling.This adjustment can be done before
with pocketed portion of the rotor slot. assembling the front externalcover.
6. Place washers onvane rods and re-assemble 1. Loosen screw (12) on the bearing adjuster (11)
remaining vane on the vane rod. Ensure position and loosen the bearing adjuster.
of pocket as above. 2. Mount Compression Checking Fixture T-5007
7. Ensure that the vane is seated on washer by (refer Figure 9) on the front internal cover and set
pressing manually. the dial indicator to zero.
8. Ensure both the vane assemblies are free within 3. Turn the bearing adjuster and noletotal
the rotor, by rotating by hand andallowing each compression reading on the dial indicator.
vane assembly to fall under its own weight. 4. Tighten bearing adjuster such that the dial
Body Assembly : indicator shows half of the total compression
readingobserved in step (3) above. Amount of
Clean and inspect all parts for any visual damage. compression should be within 0.03 to 0.06 mm
Ensure that all o'ring grooves are clean and are (Refer Figure 4).
undamaged. Replace all o'rings and dowty washers
used with the drain plugs. 5. Tighten locking screw (12) and check free
rotation of rotor.
1. Clean and inspect body and rear cover
assembly.
2. Place spring in the rear cover. B. Calibrating Mechanism Assembly :

3. Using tool T-5006, lower the rotor-vane assembly Inspect all gears for broken Iworn outteeth. If the
into the body. While lowering, depress the two assembly has not been dismantled, check the free
adjacent vanes and register the rotor against the rotation of gears. Ensure that the ball bearing is in
small crescent. This will assist entry of the rotor good condition. Inspectthe bushes for wear. Clean
and ensure that it is correctly located within the all pans before assembly.
body. 1. Secure clampingscrew (43) and engage
4. Ensure rear ball bearing entering the rear cover retaining nut (42).
properly. Check free rotation of rotor. 2. Align planet wheel assembly. Position bracket
5. Check clearance between tip of the vane and and loosely secure it in position by screws (14).
bore of the body. (Refer Figure 4) If the clearance 3. Assemble 2 dowel oins (16) from the rear side of
calibraling m e c h a r k n base.
Page 8
4. Fully secure screivs (14). under conditions, which duplicate the normal
5. Assemble Veeder Root counter or E-counter on operating conditions as closely as possible,
the calibrating mechanism and secure screws particularly in respect of flow rates and liquid
(57). Ensure proper backlash between the involved. The proving tank capacity should be
counter gear (44) and the counter driving gear decided such that it is able to collect the liquid
(50). Recheck free rotation of the counter by delivered by the meter at full flow rate for at least one
turning the driving gear (10). minute. If the meter is showing an error beyond +
0.10%. adjust the meter calibration as below :
1. Break seals on 2 sealing screws fitted on
2.3.4 Final Assembly sealing plate (47) and remove it with gasket (46).
For assembling calibrating mechanism on 2. Loosen locking screw (43) on the bracket.
measuring chamber, follow procedure as below :
3. Adjust the calibrating screw (40) tothe required
1. Ease the calibrating mechanism assembly (with amount.
counter) off the studs (45) and dowel pins (15)
on the front external cover. and secure 4 nyloc Note : One complete turn of calibrating screw in
nuts (6). clockwise direction increases the counter
reading by 0.13%. Turning in anti-clockwise
2. Position the calibrating mechanism cover (52) direction decreases the counter reading by
with gasket (54) and secure screws (7,55). 0.1 3%.
3. Tighten drain plugs. 4. Tighten the locking screw (43).
5. Re-assemble sealing platc and screws
2.4 CALIBRATION 6. Apply sealing on the sealing screws
Flow meter's accuracy can be verified and adjusted Note : Calibration adjustment, whenever necessary,
b y using proving tank of suitable capacity. The test requires re-verification & stamping by the Weights &
procedure is described in lS:2807 and theManual of Measures Department.
Weights &Measures. The test should be carried out

Page 9
Figure 5
Exploded View of Measuring Chamber

Triple Capsule
Flow M e w

Double Capsule
Flow Meter

AG

Page 11
 5 (Refer table)

40123210 0' Ring (Body)

9 202306i5 Screw ei 4 8 12
10 60311539-1 Ball Bearing
60307002-1 Ball Bearing
11 0101 00 4308 Bearing Adjuster
0153 00 1304 Bearing Adjusler
12 20330470 Screw
13 0101004113 Spring
0125004113 Spring
0153 00 4105 Spiing
14 0101 001535 Front Ed.Cover (LH) 1
0105 00 1503 Front En.Cover (RH) 1
15 40113245 0' Ring (Cover) (N) 2
40123245 0' Ring (Cover) M 2

0101 00 361 7 Spindle Seal (V) 1 1

17 0101 004109 Backing Washer 1 1
18 24600190 lnt Circlip
19 + 20000840 Screw
20 0101 00 4112 Body Stud
21 ' 20001040 Screw
22 + 20001050 Screw
23 23001000 Washer
24 22701000 Spring Washer 24 52 72
25 21801000 HexNut

S = Single capsule flow meler

D = Double capsule flow meter
T = Triple capsule flow meter

Internal Cover (5. D)

ronl Internal Cover m
6 Rear Internal Cover (S.D l 0102 00 1404 0142 00 1402 0182 00 1404
Rear Internal Cover (7) 0154 00 3403
47 Manifold (Y S) 011800 1401 0142 00 1405 0182 00 1406
0126 00 0401 0128 00 0401 0127 00 0401
Manifold (4" D) 0146 00 0401 0149000401
Manifold (4" T) 0154 00 0401
0170 00 0401
igure 6
xploded View of Calibrating Mechanism

Page 13

.~..
9 0101 40 4120 DriveShaR

15 + 23806025 Dowel Pin

16 + 23805015 Dowel Pin

19 23000500 Washer
20 0101 41 4000 Canier
21 0101 40 4108 Carrier Gear
22 0101 404121 Ph
23 + 23901508 Spring Dowel
24 0101 40 4306 PlanetGear
25 01014LT4324 BalanoeWelght 1 1 1
26 0101 40 4113 Spiral Gear
(Driven) (LH)
0105 10 4101 SpiralGear
(Driven) (RH)
27 0101 40 4118 Spiral GearShaR .1 1 1
28 24700040 EnCirclip
29 0201 40 4126
30 Zlk%lOW HexNm

additional parts.
Figure 7 Pan List of E-Counter Assembly
Exploded View of E-Counter (Refer Figure 7)

r. No. Part No. Part Description Qtv.

1 0101 70 2501 Counter Housing 1

2 0101 70 3502 Mounting Plate 1
3 0101 70 4103 Cover 1
4 0101 70 4104 Shaft 1
5 0101 70 4105 Driving ShaR 1
6 0101 70 4306 Bevel Gear 2
7 0101 70 4307 Driven Gear 1
8 0101 70 4308 Bush 1
9 0101 704309 Bush 2
10 0101 40 4304 Driving Gear 1
11 0101 60 4308 Counler Gear (S) 1
0125 30 4301 Counter Gear (D.T) 1
12 90100033 E-Counler 1
13 20300620 SI. Csh. Hd. Screw 4
14 21130412 Ph. Hd. Screw 4
15 21130510 Ph. Hd. Screw 4
16 24700040 Enemal Circlip 2
17 + 25001520 SpmPin 1
18 25002520 Sp61Pin 4

+ Pans not shown in figure

I Recommended spare parts

Figure 8
Exploded View o f Gear Plate
Part List of Gear Plate
(Used with Veeder Root counter on non-presetmeter)
(Refer Figure 8)

r. No. Part No. P a n Description '23.

-
1
-
1 0101 60 4501 GearPlaIe 1
2 0101 W 4102 Shah-1 1
3 0101 W 4103 ShaR-2 1
0495 40 4102 Shall 1
4 0101 W 4104 ShaR (Bevel Gear) 1
5 0101 60 4305 Gear 1
6 0101 60 4307 Gear 2
7 0101 604310 Bush 1
8 0101 604311 Bush 1
9 0101 61 4 W Bevel Gear slassy 1
10 0201 404124 Shh 1
11 0101 60 4308 Counter Gear (S) 1
0125 30 4301 Counler Gear (D,T) 1
12 20200410 SI. Ch. Hd. Screw 2
13 245WlW Urdip 2
14 25051520 SpRPin 4

+ Pam not shown in figure

J Recommended spare pa-
Special Tools for Servicing

T-5006 - Rotor Turning Tool T-5007 -Compression Cnecking Fixture

Used for turning rotor lor checking free rotation Used for adjusting end clearances of rotor

-5008 -Special Spanner

lsed for locking of adjusting nuts during vane
-
T-5009 Cover Lifting Tool
Used for lifting internal covers (2 nos. required)
mgth adjustment (2 nos. required)

T-5010- Ring SupportTool

T-5071 -Vane Sprlngs Compression Tools
Used for SUppOrting the meter while diimanUing
Comprises of tools T-5072 & T-5073
and re-assembly
Used for compresslng vane rod springs while
assembling or dismantling vane assemblies

Page 16
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