Pump Engineering, Inc.
Engineering
Exclusive Distributor for Europe, Middle East & North Africa www.roc-ch.com www.roc-
Presentation Overview
History of PEI Product Offering Design Basis Manufacturing Gas Processing
A Brief History of PEI
1986 PEI founded in Monroe, Michigan USA 1988 First prototype turbo built 1989 First commercial installation 1991 First turbo equipped SWRO Plant in the Middle East installed on Das Island 1992 Turbo Approved for US Military Service
History Continued
2002 PEI Introduces LPT Turbo for Brackish Water RO Plants 2003 PEI Introduced Advanced Technology AT Turbo for SWRO 2004 over 1,600 RO trains operate on every continent (including Antarctica) most widely used RO Energy Recovery Device in the World
Product Summary
Low Pressure Turbocharger (LPT) Hydraulic Turbocharger (HTC II) High Pressure Turbocharger (HPT) Advanced Technology TC (HTC AT) Low Investment Turbocharger (HALO)
HTC II LPT
HPT
HALO
HTC AT
HALO Turbochargers
HTC AT Turbochargers
LPT Turbochargers
HTC AT TurboCharger Photos
HTC AT-150 Feed flow range: 125 - 187 gpm 28.4 - 42.5 m3/h
HTC AT-600 Feed flow range: 525 - 750 gpm 119.2 170.3 m3/h
HTC AT-4800 Feed flow range: 4200 - 6000 gpm 953.9 1362.7 m3/h
SWRO Project 9 x HTC AT-4800
9 x 1300 m3/h Feed or 98250 m3/d Permeate
Pressure Reduction
Is the key to competitive design
227 m3/h 70.3 bar
Boost 29 bar
227 m3/h 41.3 bar
136 m3/h 69 bar
136 m3/h 0.35 bar
HTC AT-1200
Transition of Technology
HIGH PRESSURE BRINE
HIGH PRESSURE FEED
AUXILIARY LINE THRUST BEARING LINE PUMP IMPELLER
TURBINE IMPELLER
LOW PRESSURE BRINE
FEED
THRUST BEARING
PUMP BEARING
CENTER BEARING TURBINE SHAFT
HTCII TurboCharger
First unit installed in 1989 Reliability Zero scheduled maintenance Downsizing of feed pump Competitive efficiency
HTC II - 2D Rotor
HTC II Rotating Assembly
AT as Ultimate ER Device
HTC AT Design
Turbo In
Pump Out
Pump In Turbo out
HPT Sectional
HTC AT-4800 Section
Feed Flow of 950 to 1350 m3/h
LPT-1000 Section
Feed Flow of 136 to 272 m3/h
LPT - 3D Rotor
Feed Booster Design
Interstage Booster Design
2 2 1 1 3 4
2-pass RO Plant Design
Turbo Pressure Boost
dP = (Nte) x (Rr) x (Pbr Pe)
Where Rr
= ratio of brine flow to feed flow
Pbr = brine pressure at turbine inlet Pe = Turbo exhaust pressure
Nte = Hydraulic Energy Transfer Efficiency
Turbo Pressure Boost - Example
SWRO plant, Membrane feed flow 41.6 m3/h, conversion 40 %, membrane feed pressure 64 bar, brine pressure 62 bar, brine back pressure of 0.5 bar. What is the pressure boost???
dP = (Nte) x (Rr) x (Pbr Pe)
HALO-225 = (0.57) x (0.60) x (62 0.5) = 21 bar boost
Where Rr
= ratio of brine flow to feed flow
Pbr = brine pressure at turbine inlet Pe = Turbo exhaust pressure
Nte = Hydraulic Energy Transfer Efficiency from Curve
(GPM)
(GPM)
(GPM)
(GPM)
Varying Conditions No Problem
Temperatures 25, 30, 35, and 40 C
Variable area nozzle allows brine flow and pressure to be adjusted to accommodate typical variations in membrane requirements
HTC AT-150
Auxiliary Nozzle Valve
Thrust Line
Custom Engineering
PEI Manufacturing Portion
All manufacturing will be completed at PEI. Includes all rotating elements + volute assemblies Quality Control Assembly + Testing
Production
High Tech : Large Scale
HTC AT Manufacturing Process
Each HTC AT TurboCharger contains custom designed and manufactured 3D twisted-vane geometry impellers. These impellers are manufactured on a 5 axis CNC Milling machine. Custom designed and manufactured impellers and volutes ensure the customer specified operating point is the Best Efficiency Point of each TurboCharger.
C ustom er R equirem ents
Work Flow
From order to shipment
C FD A nalysis
C N C P rogram
M achine H ydraulic P assages QC R ework P erform ance Test
Q uality C ontrol S ign O ff
U nit R eady for S hipm ent
Piping & Instrumentation Diagram
Interstage Booster Design
Example of LPT use in 2 stages plant design
Piping & Instrumentation Diagram
Permeate staged design
Example of Turbocharger use in Permeate staged plant design
Piping & Instrumentation Diagram
SWRO design with piston HP pump
Example of Turbocharger use in SWRO plant design with PD Pump
HTC 600 Turbocharger
Jeddah, KSA
Installation Requirements Foot Print, Volume, Location
Gas Processing
Liquid Absorbent System
Conclusion
The HTC AT TurboCharger and LPT TurboCharger are your best Total Life Cycle Cost energy recovery devices for sea water and brackish water Reverse Osmosis Plants
