Underground Structure Project Doha

Hydraulically Operated Blocker System

Almana Network Solutions | P.O. Box: 55229, Doha Qatar

TABLE OF CONTENTS

1. Introduction 03
2. Company Details . 06
3. Product Partners . 07
4. Project Delivery 08
5. Design . 09
6. Services .... 10
7. Project References . 11
8. Company Organization Chart . 13
9. Manufacturer Authorization 14
10. Compliance Statement 16
11. Product Datasheets 18
12. Testing Program. 33
13. Manufacturer Drawings 43
14. Manufacturer Documents 47
a. Declaration of Conformity
b. Warranty and Limitation of Liability
15. Manufacturer Project References 49
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

1. Introduction

Almana Networks is an emerging industry leader in low voltage systems
deployment and IT services that helps maximize the value of technology
investments. Founded in the mid-2005, we have achieved exponential growth in
terms of our service recognition and have established a significant local market
presence as low-voltage systems contractors in Qatar.

As a company, we pride ourselves on delivering high quality products and services.
Our partners are global technology leaders known for their excellence in quality of
products and service that they provide. The range and quality of our services in IT
services and consultancy has been and will always be the best.


Objective & Commitment:
The overall objective at Almana Network Solutions is to ensure a consistently high
level of service through our years of experience and expertise in the field. From
comprehensive planning, through precise implementation, to round-the-clock
maintenance, ANS successfully meets the diverse and multiple challenges
encountered by our clients throughout the project lifecycle. Our security solutions
are tailored to specific requirements based on the threat level perceived and varies
from conventional stand alone systems to complex, IP based security solutions.
Almana Network Solutions is committed to delivering safety & security to our
clients by continuously offering innovative solutions & consistently superior
services. We fulfill commitments made to our channel partners by providing them
profitable avenues of growth. We at Almana Network Solutions lay strong emphasis
on adhering to fair & ethical practices while dealing with its employees & business
partners.
Our core values:
Leadership Keeping in touch with the latest technologies, we lead the way in our
industry through cutting edge solutions.
Vision We envision ourselves to be amongst the most reputed ELV system
integrators in the country. Our commitment to stay tuned with the customer while
continuously raising the bar on performance helps us to be aligned with our vision
all the time.
Integrity We pride ourselves on working with Transparency, Integrity &
Accountability.
Page No. 03
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

Long term relationships require ongoing commitment to achieve business
excellence. Our endeavors are always aimed at improvement in the quality of our
services.

OUR VALUE PROPOSITION:
We are a one stop solutions provider focused on delivering integrated
solutions to our clients.
We always keep the bigger picture in mind to provide our clients with the
most efficient solution.
We proactively engage clients, consultants and product providers to deliver
world-class solutions.

OUR SERVICE METHODOLOGY
ANS team works closely with client teams to understand an organization's
exact security needs and requirements, design security plans, select the most
appropriate solutions, manage projects through to completion, and provide
ongoing maintenance and support.
ANS customers and partners benefit from the overall project management provided
by us and the specific security solutions knowledge that our Certified Professionals
offer in High-Security and SCIF environments.
ANS utilizes security technologies from multiple vendors and manufacturers for high
level custom integrated security projects, such as those commonly found in an
enterprise Government & Corporate environment.
ANS provides the following services in the physical security systems environment:
Technical Proposal & Pre-Bid Support
Preparing Commercial Offer
First Level CAD Drawings
Design & Engineering
Schematics & Datasheets
Technical Submittals
Site Surveys
Implementation
Project Management & Resource Mobilization
Consultant Coordination
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

Certified Technicians in all Fields
Installation, Testing & Commissioning Supervision
Training
Warranties and corrective action management
Maintenance & Field Services
24\7\365 Service Level Agreements
Systems Specialist Response

THE ALMANA ADVANTAGE:
A formidable team of Subject Matter Experts (SMEs)
Covering all aspects of Low Voltage Systems and Communications
Integration specialists

Ability to finish work
We meet 100% bid specifications
We make sure we incorporate changes in our proposal as per customer needs











Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

2. Company Details

Title of the Company : Almana Network Solutions
Address : Financial Square Building No. 1
1st Floor, Office No. 5, C-Ring Road,
P.O Box 55229,
Doha, State of Qatar.

Telephone Number : +974 44073000
FAX Number : +974 44622809
Email ID : info@[Link]
Website : [Link]

Contact Details : General Manager Mr. Mahesh Haval
Project Manager Mr. Balan Kesavan



Product Partners :










Page No. 06
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

3. Product Partners







Page No. 07
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

4. Project delivery

Project delivery is the core function of the Organization.
By maximizing and building upon the skills and expertise of our project teams,
ALMANA will aim to manage projects in an environment of open communication,
along with the promotion of proactive techniques.
Non adversarial
Team based ethos
High productivity
Technologically innovative
Problem identification and resolution
The ALMANA value chain supports and enhances organizational activity in all
aspects of the project delivery process.
ALMANA is driven to providing its customers and their clients with superior service
and value. Being able to transmit and receive all common forms of construction
data electronically, ensures our efficiency and improves convenience of
communication. This contributes to reduced execution periods whilst QA procedures
maintain consistency.
Maximizing our supply chain, ALMANA will provide products and services that are
supported by the best suppliers and subcontractors.
ALMANA can demonstrate proven experience in rapid project delivery and design
across most industry sectors. This allows Almana to operate where others may not
and provides flexibility for multi-sector customers who wish to obtain a complete
service from one organization.
By capitalizing on these factors, Almana will provide cost efficient methods of
execution and value-based alternatives/solutions, best suited to match client
requirements.





Page No. 08
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

5. Design

In addition to the core activity, Almana demonstrates a strong in-house design
facility.
This service enables the organization to offer further technical advantages to the
client and their representatives:
Benefits: - Timely drawing production
- Robust services co-ordination input
- Design development
- Value engineering
- Problem solving
- Technical advice and support
- Maintainability
- Reduced Site Coordination issues
- Advantageous early input by client
- Early cost certainty
- Ensure system performance
- Value engineered projects
- Budget alignment
- Reduced site co-ordination issues
- Reduced procurement / installation period
- Environmentally aware solutions




Page No. 09
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar


6. Services

Almana Networks services can help you map multiple technology solutions to
your unique business needs, select the most suitable and effective elements from
the array of current and emerging technologies, and deploy them to your greatest
advantage. In addition, Almana Networks can help with developing the necessary
processes and tools to support the rapid implementation of enhanced services for
your customers and end-users. Network Infrastructure Consulting Solutions
combine services from other consulting portfolios to offer a complete solution or
address a vertical industry.


Structural Cabling System
IT Infrastructure
IP Telephony, Voice Mail & IVRS systems
Security Access Control Systems
CCTV (Closed Circuit Television) System
Fire Alarm System
Audio and Visual Systems (AV Systems)
Public Address System
Building Management Systems (BMS)
Guest and Facilities Management Systems
Smart Building Solutions
Lighting Control System
Uninterruptible Power Supply
SMATV System
IPTV System








Page No. 10
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar





7. Project References

S. No PROJECT CUSTOMER NAME
1 Diplomatic Compound Phase 1 Al Jaber Group
2 Al Khor International School RasGas Company Ltd.
3 Al Sadd Development Complex Barwa
4 Alfardan Residence Alfardan Properties
5 Al-Maddar Office Al-Maddar Group
6 Al Handasa Complex Qatar Petroleum
7 Business park Qatar National Hotels Co. (QNH)
8 Doha High Rise H.E. Sheikh Saoud Al-Thani
9 Parcel 1, 2 & 3, Pearl Qatar United Development Co. (UDC)
10 ETA Head Office ETA Engineering & Contracting Co.
11 Alrayyan Municipality Ministry of Municipal Affairs & Agriculture
(MMAA)
12 BMW,PDI & Khalifa Showrooms Alfardan Automobiles
13 Doha Sewage Plant Doha North Sewage Treatment Works
14 QDC Expansion QTEL
15 New Arrival Terminal Qatar Airways
16 Vodafone Showroom Vodafone
17 Parcel 7A, Pearl Qatar United Development Co. (UDC)
18 Pearl GTL United Development Co. (UDC)
19 Grand Regency Al Asmakh Contracting
20 Parcel 2A, Pearl Qatar United Development Co. (UDC)
21 3rd QDC(Qtel) QTEL
22 Parcel 1C, Pearl Qatar United Development Co. (UDC)
23 Plant Tissue & Genetics Lab Ministry of Municipal Affairs & Agriculture
(MMAA)
24 NATCO Data Center NATCO Ltd.
25 PAG Building Alfardan Motors
26 Ferrari Showroom Alfardan Motors
27 Omar Bin Khatab Hospital National Health Authority
28 Viva Bahriya 29, Pearl Qatar United Development Co. (UDC)
29 Al Murraih Hospital National Health Authority
30 Ain Khaild Hospital National Health Authority
31 Al Jazzera Building Alfardan Real Estate
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Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar

32 BMW Used Cars Showroom Alfardan Automobiles
33 Bin Omran Branch Commercial Bank
34 OSS Building QTEL
35 Rolls Roys Showroom Alfardan Automobiles
36 Health Center - Al Jumilah National Health Authority
37 Al Khaliji Bank Al Khaliji
38 Mackeen Real Estate Co.
Building
Mackeen Real Estate Development Co.
39 Fitness First Building Fitness First
40 Global Business Center Building Al Hitmi Group
41 Khalifa Work Shop Alfardan Automobiles
42 Alfardan Jewellary Building Alfardan Jewellary
43 Ramaco Warehouse Ramaca Trading Co.
44 Al Murraikh Hospital National Health Authority
45 Pearl Villa United Development Co. (UDC)
46 Al Shahaniya Hospital National Health Authority
47 Grand Regency Hotel Al Asmakh Facilities Management
48 Meeting Room Recording
System
QTEL
49 Woqod Petrol Station, Dukhan Woqod
50 EDS Office EDS
51 Qatar Airways 5 Star Hotel AAC
52 Amiri Guard - Barzan Camp GHD
53 Cultural Village Building No. 08 Katara
54 Qatalum Aluminium Limited Qatalum










Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar



8. Company Organization Chart:






















Page No. 13
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar












9. Manufacturer Authorization






















Page No. 14
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar



















10. Compliance Statement














Page No. 16
Hydraulically Operated Blocker System

P.O. Box: 55229, Doha Qatar, Tel: +974 44073000, Fax: +974 44622809
E-mail:info@[Link] [Link]

Compliance Statement

S No Design Requirements Compliance Remarks
Rising Blocker
1
Shall be hydraulically operated
Wedge type road blocker
YES
Proposed Avon RB780CR High Security Road
Blocker is automatic hydraulically operated
system. See attached technical Datasheet
2
The height of the segment when
in the raised position, as
measured from the top of
mounding frame, shall be a
match with the Specification
YES
The nominal height of the blocker when in
the raised position is 800mm as measured
from the top of mounding frame to the
ground level. See attached technical
Datasheet
3
The nominal width of the blocker
segment shall be match with the
specification
YES
The nominal width of the blocker segment is
2.5m
4
The Blocker should be meet the
requirement for a K12 or PAS68,
7.5 at 80kph rating
YES
Individually impact tested with 7500kg at
80kph (PAS68). Therefore, this PAS 68
standard is technically a higher specification
to the K12. See Crash test Report
5 Safety Inductive Loop Detector YES
To prevent blocker from the raising arm
under any authorized vehicle and the Safety
loop will ensure the vehicle is moved 100%
completely from the Blockers. (Safety loop
will be installed in around the road blocker)
6
Controls for the Road Blocker
System
YES
Push Button Control Open/ Close/
Emergency Stop
7 Suitability for intense operations YES 100% duty cycling
8
Placements of Blocker and their
arrangements.
YES See attached Manufacturer drawings
9
Blockers are to fabricated,
installed and commissioned by
the manufacturer or its
nominated contractor
YES
Manufactured by Avon Barrier.
Installed/Commissioned by Almana
Networks (See the attached Letter from the
manufacturer)
10
Supportability and
maintainability in Qatar by local
agents
YES
Via Manufacturer approved Supplier Almana
Networks (Refer the attached letter)

Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar












11. Product Datasheets
(AVON)













Page No. 18
Hydraulically Operated Blocker System
Avon Barrier
Company Ltd
Head Office Nova House
191-195 South Liberty Lane
Ashton Vale Trading Estate
Bristol BS3 2TN
United Kingdom
Tel: +44 (0)117 953 5252
Fax: +44 (0)117 953 5373
Email:
security@[Link]
[Link]
(90.3)
Avon
RB780CR
High
Security
Road Blocker
KEY FEATURES
Physically crash tested to exceed DoS and
British Standards
Manufactured from heavy gauge materials
Substantial 800mm raise height
Manual operating override facility
Anti-burst valves (may be omitted if required)
High quality coating system
Modular hydraulic/electronic construction
BENEFITS
Proven to withstand large vehicle impact and be
fully operational
Reliability (100% duty cycling)
Zero site penetration to DoS K12 Impact
Operation in power failure conditions
Protection against hose sabotage
Durability
Service spares availability ease of replacement
The Avon RB780CR Chieftain
High Security Road Blocker
provides an effective means of
securing sites from aggressive
vehicle attack.
Designed and manufactured by
engineers with over 25 years
experience in the field of high
security and system design the
RB780CR provides an effective
solution to controlling vehicle
entry/exit points at sensitive
establishments.
With an experienced system design
capability along with a worldwide
installation, service and
maintenance capability we are able
to provide a swift and efficient
solution to all your high security
requirements.
STANDARD CONTROLS PUSH BUTTON TO
RAISE/STOP/LOWER
OPTIONAL EXTRAS
Access Control: Card/Proximity Reader
Keypad/Keyswitch
Radio Transmitter
Inductive Loops/Infra Red
Intercom audio/visual
Safety Equipment: Traffic Lights
Inset Warning Lights
Photo-Electric Cell
Inductive Loop
Status: Back indication
Emergency: Panic button with key release
Power failure backup
(UPS/Accumulator)
Emergency fast raise circuit
IMPACT RATING
Impact absorption 7610 Kg at 80 kph, fully crash tested to
exceed DoS Standard K12-L3 with NO operational
damage after impact
Zero site penetration with test vehicle destroyed and
blocker fully operational after impact.
Technical Specification
B
Avon Barrier Company Ltd
Head Office Nova House, 191-195 South Liberty Lane,
Ashton Vale Trading Estate, Bristol BS3 2TN
United Kingdom.
Tel: +44 (0)117 953 5252 Fax: +44 (0)117 953 5373
Email: security@[Link]
Web site: [Link]
The Avon RB780CR Chieftain High Security
Road Blocker is available in a variety of widths from
2m to 4m in 500mm increments (wider units are
available on application). The blocking segment has a
raise height of 800mm to ensure that vehicle
penetration during attack is kept well within the
DoS/British minimum standard requirement for both
U.S and European manufactured vehicles.
The heavy-duty top plate is provided with a
removable access cover to enable efficient installation
and servicing to be undertaken. The blocker
mechanism is encased in a steel enclosure with access
points for onward connection to ducting for hydraulic
hoses and control cables.
The blocker is operated by a hydraulic actuator/s
each with a 20 tonne mechanical lifting weight as well
as anti burst valves to protect against hose sabotage
(may be omitted if required). A Hydraulic Power Unit
(HPU) contains the hydraulic and electronic control
equipment housed in an externally rated cabinet to
be positioned locally or remotely to the blocker unit.
On installation the entire blocker enclosure is
encased in concrete in accordance with our specific
installation instructions.
Agents Stamp
The Avon Barrier Company reserve the right to change or amend the
specification of its products from time to time in furtherance of its policy
of continued product improvements.
Avon
RB780CR
High Security
Road Blocker
INSECURE SIDE SECURE SIDE
SB970 CR Bollard Manual [Link]. May 2009.

HPU General Specification.
Physical dimensions:
Bollard 324mm diameter x 1 metre high when raised. Outer Casing: 610 x 610 x 1800mm High.
Weight: 1575Kg as supplied, built into rebar cage. Actuator lifting limits: 1280Kg /100 Bar.
Point Loading : 400Kg
Maximum of 1500mm between centres; gaps between Bollards limited to a maximum of 1200mm.

Standard HPU cabinet dimensions: W: 635mm x D 660mm x H 1300mm
Fast Raise HPU cabinet dimensions: W: 935mm x D 660mm x H 1300mm
HPU cabinet concrete foundation support: W: 1100mm x D: 800mm x H: 300mm.
Electrical requirements:


Illustration [Link]

Electrical Supply Value Tolerance Comments
Supply Voltage (V ac) 415 +10%, -15% 3 phase
Supply Voltage Frequency (Hz) 50 60 available as a special order.
Current Rating (A)
(Current dependant on Equipment
supplied and may vary)
20A
The Bollards should be protected
by a type D MCB
Maximum power cable size (mm2) 6
Maximum signal cable size (mm2) 4
SB970 CR Bollard Manual [Link]. May 2009.

Cabinet:
Physical Dimensions: 630W x 660D x 1300H. Steel cabinet with 2 full length access doors, 1 front & 1
rear, each with double barrel locks. Constructed from 2.5mm steel plate, it houses the Hydraulic Power
Unit (HPU), the operating mechanisms, manual hand pump and electrical enclosures.
Vents are fitted into the cabinet to allow for air circulation.
The Electrical controls, relays and programmable logic controller (PLC) are housed in their own IP65
rated individual panel within the HPU cabinet. A rotary mains isolation switch is supplied below the
electrical enclosure.

HPU:
The Hydraulic Power pack uses a heavy duty motor driven positive displacement pump to supply hydraulic
fluid under pressure, via a manifold and set of electrically operated valves, to the hydraulic ram, this in
turn raises and lowers the bollards. The hydraulic fluid is delivered through double steel braided hoses (to
EN853-2SN 10). (Refer to document: Hyd hose spec. )
Hydraulic hoses are supplied in a standard length of 10 meters, other sizes can be supplied on request.
Please refer to data sheet: SB970 CR Hose Length Guidelines
Emergency hand pump /manual release facilities are provided and are incorporated in the cabinet.
The hydraulic power pack fluid reservoir is fitted at the base of the cabinet enclosure and is fitted with an
oil level \ temperature indicator.
The power pack has been designed to give 100% duty cycling.
A relief valve prevents excess pressure being generated in the system and a flow control valve is fitted to
control lowering speed.
The pump will stop operating when the Raised / Lowered limit switches are activated, and an hydraulic
pilot operated check valve will hold the Bollard in the raised position.
Where emergency Fast Raise or power fail backup is installed, the hydraulic ram is powered from a
bladder type accumulator system which can be sized to give a single or multiple raise operations.

Hydraulic Cylinder.
The hydraulic cylinder is of steel construction with built-in end of stroke cushioning.
It has a bore of 25mm, a nominal stroke of 1010mm and a stainless steel piston, it is attached to the bollard
base using a 20mm pin and bayonet fitting. The top ram bracket locates around the main bollard tube
shaft using a specially manufactured clamping bracket which is secured using M24 X 80mm bolts.



Illustration [Link] ram
Electrical:
Standard supply requirements: 380v - 415v AC 3 phase 50/60 hertz, max 20 amps.
Supplies should be protected by a type D magnetic circuit breaker.
Cable entry is via conduit through the base of the HPU cabinet.
System control utilises a programmable logic controller which allows for a wide variety of configurations
and control /monitor interfaces.
The hydraulic pump is driven by a 415v 3 phase motor. (Other options available).
Proximity limit switches are fitted to a limit switch assembly located within the bollard and provide
raised / lowered input signals to the PLC.
SB970 CR Bollard Manual [Link]. May 2009.


Options:
Depending on site conditions and requirements the following options are available:
Single Bollard system using 1 x HPU.
Up to 5 bollard system using 1 x HPU.
The PLC programmable controller allows many different modes of operation to be incorporated.
The Bollards comes with a simple raise and lower push-button control as standard, however it can be
customised to interface with a wide range of access control equipment to suit specific customer
requirements and any configuration including card readers, remote control systems, communication
equipment and manned guard panic systems can be accommodated.
Safety systems can include; inductive road loops and photo cells.
Large head (200mm Diameter) red / green traffic lights can be provided with status signalling received
from the PLC controller and back indication inputs.
Emergency fast raise, using hydraulic accumulators, can be provided to give a sub- 1 second raise time.
Power fail back up with UPS battery and hydraulic accumulators can be provided to allow the bollard to be
raised and lowered in a power failure situation.

Where the control point is to be remote from the Bollard position, we strongly recommend the fitting of a
recordable CCTV system, traffic lights, signage and safety inductive loop systems.
SB970 CR Bollard Manual [Link]. May 2009.

HPU General Specification.
Physical dimensions:
Bollard 324mm diameter x 1 metre high when raised. Outer Casing: 610 x 610 x 1800mm High.
Weight: 1575Kg as supplied, built into rebar cage. Actuator lifting limits: 1280Kg /100 Bar.
Point Loading : 400Kg
Maximum of 1500mm between centres; gaps between Bollards limited to a maximum of 1200mm.

Standard HPU cabinet dimensions: W: 635mm x D 660mm x H 1300mm
Fast Raise HPU cabinet dimensions: W: 935mm x D 660mm x H 1300mm
HPU cabinet concrete foundation support: W: 1100mm x D: 800mm x H: 300mm.
Electrical requirements:


Illustration [Link]

Electrical Supply Value Tolerance Comments
Supply Voltage (V ac) 415 +10%, -15% 3 phase
Supply Voltage Frequency (Hz) 50 60 available as a special order.
Current Rating (A)
(Current dependant on Equipment
supplied and may vary)
20A
The Bollards should be protected
by a type D MCB
Maximum power cable size (mm2) 6
Maximum signal cable size (mm2) 4
SB970 CR Bollard Manual [Link]. May 2009.

Cabinet:
Physical Dimensions: 630W x 660D x 1300H. Steel cabinet with 2 full length access doors, 1 front & 1
rear, each with double barrel locks. Constructed from 2.5mm steel plate, it houses the Hydraulic Power
Unit (HPU), the operating mechanisms, manual hand pump and electrical enclosures.
Vents are fitted into the cabinet to allow for air circulation.
The Electrical controls, relays and programmable logic controller (PLC) are housed in their own IP65
rated individual panel within the HPU cabinet. A rotary mains isolation switch is supplied below the
electrical enclosure.

HPU:
The Hydraulic Power pack uses a heavy duty motor driven positive displacement pump to supply hydraulic
fluid under pressure, via a manifold and set of electrically operated valves, to the hydraulic ram, this in
turn raises and lowers the bollards. The hydraulic fluid is delivered through double steel braided hoses (to
EN853-2SN 10). (Refer to document: Hyd hose spec. )
Hydraulic hoses are supplied in a standard length of 10 meters, other sizes can be supplied on request.
Please refer to data sheet: SB970 CR Hose Length Guidelines
Emergency hand pump /manual release facilities are provided and are incorporated in the cabinet.
The hydraulic power pack fluid reservoir is fitted at the base of the cabinet enclosure and is fitted with an
oil level \ temperature indicator.
The power pack has been designed to give 100% duty cycling.
A relief valve prevents excess pressure being generated in the system and a flow control valve is fitted to
control lowering speed.
The pump will stop operating when the Raised / Lowered limit switches are activated, and an hydraulic
pilot operated check valve will hold the Bollard in the raised position.
Where emergency Fast Raise or power fail backup is installed, the hydraulic ram is powered from a
bladder type accumulator system which can be sized to give a single or multiple raise operations.

Hydraulic Cylinder.
The hydraulic cylinder is of steel construction with built-in end of stroke cushioning.
It has a bore of 25mm, a nominal stroke of 1010mm and a stainless steel piston, it is attached to the bollard
base using a 20mm pin and bayonet fitting. The top ram bracket locates around the main bollard tube
shaft using a specially manufactured clamping bracket which is secured using M24 X 80mm bolts.



Illustration [Link] ram
Electrical:
Standard supply requirements: 380v - 415v AC 3 phase 50/60 hertz, max 20 amps.
Supplies should be protected by a type D magnetic circuit breaker.
Cable entry is via conduit through the base of the HPU cabinet.
System control utilises a programmable logic controller which allows for a wide variety of configurations
and control /monitor interfaces.
The hydraulic pump is driven by a 415v 3 phase motor. (Other options available).
Proximity limit switches are fitted to a limit switch assembly located within the bollard and provide
raised / lowered input signals to the PLC.
SB970 CR Bollard Manual [Link]. May 2009.


Options:
Depending on site conditions and requirements the following options are available:
Single Bollard system using 1 x HPU.
Up to 5 bollard system using 1 x HPU.
The PLC programmable controller allows many different modes of operation to be incorporated.
The Bollards comes with a simple raise and lower push-button control as standard, however it can be
customised to interface with a wide range of access control equipment to suit specific customer
requirements and any configuration including card readers, remote control systems, communication
equipment and manned guard panic systems can be accommodated.
Safety systems can include; inductive road loops and photo cells.
Large head (200mm Diameter) red / green traffic lights can be provided with status signalling received
from the PLC controller and back indication inputs.
Emergency fast raise, using hydraulic accumulators, can be provided to give a sub- 1 second raise time.
Power fail back up with UPS battery and hydraulic accumulators can be provided to allow the bollard to be
raised and lowered in a power failure situation.

Where the control point is to be remote from the Bollard position, we strongly recommend the fitting of a
recordable CCTV system, traffic lights, signage and safety inductive loop systems.
SB970 CR Bollard Manual [Link]. May 2009.


HYDRAULIC HOSE SPECIFICATION


DINAMIC 2SN MD EN 853


Description:
The inner tube has a smooth synthetic rubber (resistant to oils and water).
The reinforcement has 2 high tensile steel braids.
The hose cover has been made from synthetic rubber having a very high
resistance to abrasion, ozone, weather agents and flame.
Applications:
Medium high pressure lines in heavy environmental conditions, severe abrasion
conditions, underground mines or strip mines.
Operating Temperature:
From -40 Celsius to 100 Celsius (Max 125 Celsius).


Hose Tolerances
I.D. O.D. Working
Pressure
Burst Pressure Actual Burst
Pressure
Bending
Radius
DN Inch Mm inch bar psi bar psi bar psi mm inch
10 3/8 19 0,748 330 4785 1320 19140 1440 20870 130 5
12 1/2 22,2 0,874 275 3990 1100 15960 1220 17680 180 7



Hydraulic hose fittings used are:
3/8 bsp 2 piece mild steel
1/2 bsp 2 piece mild steel
All fittings should be crimped by a suitably qualified engineer using the correct
equipment to make sure that the required tolerance is met.


Fitting Tolerance:
I.D Outside Diameter Once Crimped
DN Inch mm inch
10 3/8 21.1 0.831
12 1/2 25.4 1




All Avon Barrier hydraulically operated equipment will be supplied with 10 metre hoses as standard.

SB970 CR Bollard Manual [Link]. May 2009.

SB970 CR HOSE LENGTH GUIDELINES.

Guidelines: Optimum lengths for Hydraulic Hoses.









The calculations below are based on a straight line, above ground, distance of 1000mm between
the center of the nearest Bollard and the duct exit point beneath the HPU cabinet. Distances
greater than this will need to be added to the total hose length.
It also presumes the conduit is run vertically and horizontally, if conduit is run at an incline then
hose lengths may be shorter.






From ram hose connection point to bottom of the bollard tube 1500
90 degree bend: bottom of bollard tube into duct 150.
From bottom of bollard tube to duct exit at edge of the foundation block 600
90 degree bend: out of bollard tube duct into hose conduit 150
From 90 degree bend to bottom of pit under HPU 1000
90 degree bend: bottom of hose pit ( horizontal to vertical ) 150.
From bottom of pit to ground level (vertical) 1600
From ground level to connection points inside HPU 600.
90 to 180 degree bend: inside HPU to final connection point 400

Total Hose length for first bollard 6150.
Plus 1500 for second bollard 7650
Plus 1500 for third bollard 9150




SB970 CR Bollard Manual [Link]. May 2009.

HYDRAULIC OIL DATA SHEET
1: IDENTIFICATION OF THE SUBSTANCE / PREPARATION AND OF THE COMPANY / UNDERTAKING
Product Name: Hyspin AWS 32 6018-UK
Application: Hydraulic systems
Company: Castrol (U.K.) Limited
Address: Burmah Castrol House, Pipers Way, Swindon, Wiltshire, SN3 1RE
Telephone (24 hours): 01793 512712 Fax: 01793 491442
2: COMPOSITION / INFORMATION ON INGREDIENTS
Composition: Highly refined mineral oil and additives
Hazardous Ingredient(s) Symbol Risk Phrases Other Information %
This product contains ingredients classified as hazardous. However, they are NOT present in sufficient quantities to
warrant classifying the product as hazardous
All constituents of this product are listed in EINECS (European Inventory of Existing Commercial Chemical
Substances) or ELINCS (European List of Notified Chemical Substances) or are exempt.
Refer to Section 8 for Occupational Exposure Limits.
3: HAZARDS IDENTIFICATION
This product is NOT classified as hazardous
4: FIRST AID MEASURES
Eyes: Irrigate immediately with copious quantities of water for several minutes
Skin: Wash thoroughly with soap and water or suitable skin cleanser as soon as possible
Inhalation: Remove from exposure
Ingestion: Obtain medical attention. Do NOT induce vomiting.
5: FIRE FIGHTING MEASURES
Suitable Extinguishing Media: Carbon dioxide, powder, foam or water fog - Do not use water.
Special Exposure Hazards: None
Special Protective Equipment: None
6: ACCIDENTAL RELEASE MEASURES
Personal Precautions: Spilt product presents a significant slip hazard
Environmental Precautions: Prevent entry into drains, sewers and water courses
Decontamination Procedures: Soak up with inert absorbent or contain and remove by best available means
Issue No: 01 Date: 01/04/1994 Code: 6018-UK Page: 1 of 4
7: HANDLING AND STORAGE
Handling: When used in high-pressure systems, leakage may result in mist formation so presenting a hazard
To avoid the possibility of skin disorders, repeated or prolonged contact with products of this type must be avoided. It
is essential to maintain a high standard of personal hygiene
Storage: No special precautions
8: EXPOSURE CONTROLS/PERSONAL PROTECTION
Occupational Exposure Limits:-
Substance 8 [Link] STEL Source/Other Information
Mineral oil (see Oil mist, mineral) 5mg/m3 10mg/m3 EH40 (OES)
Engineering Control Measures: Mechanical methods to minimise exposure must take precedence over personal protective
measures
Personal Protective Equipment: Avoid skin and eye contact. Wear impervious gloves(egPVC), in case of repeated or
prolonged contact. Change contaminated clothing and clean before re-use
SB970 CR Bollard Manual [Link]. May 2009.


9: PHYSICAL AND CHEMICAL PROPERTIES
Physical State: Liquid
Colour: Amber
Odour: Mild
Boiling Point/Range (C): Above 250
Pour Point: (C): Below minus 30
Kinematic Viscosity @ 40C (cSt): 32
Flash Point (closed, C): Above 170
Autoignition (C): Above 250
Explosive Properties (%): Not determined
Relative Density (at 20C): Below 1.0
Water Solubility: Insoluble
Fat Solubility: Not determined
10: STABILITY AND REACTIVITY
Stability: Stable, will not polymerise
Conditions to Avoid: Temperatures (C) above 90
Materials to Avoid: Strong oxidising agents
Hazardous Decomposition Products: None
11: TOXICOLOGICAL INFORMATION
The following toxicological assessment is based on a knowledge of the toxicity of the product's components Expected
oral LD50, rat > 2g/kg
Health Effects
On Eyes: May cause transient irritation
On Skin: Unlikely to cause harm on brief or occasional contact
Issue No: 01 Date: 01/04/1994 Code: 6018-UK Page: 2 of 4
By Inhalation: Mist and vapours may cause irritation to nose and respiratory tract
By Ingestion: May cause nausea, vomiting and diarrhoea.
Chronic: Repeated and prolonged skin contact may lead to skin disorders
12: ECOLOGICAL INFORMATION
Environmental Assessment: When used and disposed of as intended, no adverse environmental effects are foreseen
Mobility: Mobile liquid. Insoluble in water. Non-volatile.
Persistence and Degradability: Inherently biodegradable
Bioaccumulative Potential: Bioaccumulative based on logP values of constituents
Ecotoxicity: Not expected to be toxic to aquatic organisms
Not expected to be inhibitory to sewage bacteria
13: DISPOSAL CONSIDERATIONS
Disposal must be in accordance with local and national legislation.
Unused Product: May be sent for reclamation
Used/Contaminated Product: Dispose of via an authorised waste contractor to a licensed site
May be incinerated
Packaging: Must be disposed of through an authorised waste contractor
May be steam cleaned and recycled
SB970 CR Bollard Manual [Link]. May 2009.


14: TRANSPORT INFORMATION
This product is NOT classified as dangerous for transport
15: REGULATORY INFORMATION
This product is NOT classified as dangerous for supply in the UK
Hazard Label Data:-
EC Directives: Waste Oil Directive, 87/101/EEC
Framework Waste Directive, 91/156/EEC
Statutory Instruments: Health & Safety at Work, etc. Act 1974
Consumer Protection Act 1987 Environmental Protection Act 1990
Codes of Practice: Waste Management. The Duty of Care
Guidance Notes:
Occupational exposure limits (EH 40)
Carcinogenicity of mineral oils (EH 58)
Skin cancer caused by oil [MS(B)5]
Save your skin! - Occupational Contact Dermatitis [MS(B)6]
Dermatitis - cautionary notice [SHW 367]
Effects of mineral oil on the skin [SHW 397]
16: OTHER INFORMATION
The data and advice given apply when the product is sold for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product for
applications other than as stated in this sheet may give rise to risks not mentioned in this sheet.
You should not use the product other than for the stated application or applications without
seeking advice from us.
Further copies of this Safety Data Sheet my be obtained from Castrol (U.K.) Limited.
Issue No: 01 Date: 01/04/1994 Code: 6018-UK

SB970 CR Bollard Manual [Link]. May 2009.

LIST OF SUITABLE HYDRAULIC OILS.






Hydraulic-mineral oil
HLP
to DIN 51524, part 2
BRAND ISO - VG32 ISO - VG46
(alphabetical)

Temperature
Range
+10 to +60 degrees C +20 to +70 degrees C
AGIP AGIP OSO 32 AGIP OSO 46
ARAL ARAL VITAM GF 32 ARAL VITAM GF 46
ASEOL ASEOL PLUS 16-110 ASEOL PLUS
BP BP BARTRAN HV 32 BP BARTRAN HV 46
CASTROL
CASTROL HYSPIN
AWS 32
CASTROL HYSPIN
AWS 46
ESSO ESSO NUTO H 32 ESSO NUTO H 46
FUCHS RENOLIN MR 10 RENOLIN MR
GULF
GULF HARMONY 32
AW
GULF HARMONY 46
AW
MOBIL MOBIL D.T.E. 24 MOBIL D.T.E.
PANOLIN PANOLIN HLP 32 PANOLIN HLP 46
SHELL
SHELL TELLUS OIL
32
SHELL TELLUS OIL
46
TEXACO RANDO OIL HD A-32
RANDO OIL HD A-
46

Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar











12. Testing Program
(AVON)














Page No. 33
Hydraulically Operated Blocker System

TEST RESULT SHEET

TITLE: Impact Test on Road-BIocker MIRA Ltd
MRA-2005-1008967-02 Page 1 of 1
Watling Street,
Nuneaton, Warwickshire
CV10 0TU
Tel : +44 (0) 24 7635 5000
Fax : +44 (0) 24 7635 8000
Test No: D0040 Customer: Avon Barrier Co Ltd

Test Date(s): 5 May 2005 Customer Address:
Head Office Nova House,
195 South Liberty Lane,
Ashton Vale Trading Estate,
Bristol
Authority: PO13931 CIient Liaison Engineer: Mr Tony Smith
Test Objective/Method/Specification No:
The test was conducted to prove the arresting capability of an Avon Barrier Company Ltd RB780 CR
Chieftain High Security Road-blocker when impacted with a 7,500kg test vehicle at a speed of 80km/h
3km/h. The test was conducted following some of the requirements contained within the Department of
State test standard SD-STD-2.01 Revision A, Certification Class K12.

Specimen Description/Part No(s):
The system under test was described as an RB780 CR Chieftain High Security Road-blocker. The Road-
blocker base was installed, on the MRA Ltd test site, by Airtay Construction to drawings supplied by Avon
Barrier Company. The installation was carried out on 13 December 2004 using concrete of 20mm
aggregate, 50 slump and 35 newton, as specified by Avon barrier company. The Wedge of the Road-
blocker was installed by Avon Barrier Company Ltd on 29 April 2005.

A Leyland Roadrunner rigid truck was purchased to act as the test vehicle. The vehicle was right hand
drive with a diesel engine and manual transmission. The vehicle was structurally sound, was fitted with a
standard bumper and was not modified in any way. t was ballasted to a test weight of 7,610kg by the
addition of concrete blocks rigidly attached to the load bed. Principal dimensions of the vehicle are shown
in Table 1:Details of test vehicle.


Test Equipment:
The test was carried out on the Highway And Vehicle Open-Air Crash (HAVOC) facility. Vehicle propulsion
to the impact was by use of a 2 MW, computer controlled feedback, 11kV DC electric drum winch.
Guidance of the test vehicle to the required impact point is by means of a tensioned wire guidance device.
A 14mm steel cable was run along the prescribed vehicle trajectory and anchored at the impact end. The
tensioned cable ran through an attachment, which controlled lateral location of the vehicle by applying a
steering force through the front wheels. Both towing and guidance cables were released approximately 3m
prior to impact. Vehicle speed was measured by two sets of contact event timer devices positioned a short
distance from the impact point. Photographic coverage of the test was carried out using a still camera and
high-speed cameras running at 250 frames per second. MRA Ltd HAVOC facility has been accredited by
UKAS to SO17025 for conducting tests on roadside furniture to EN1317, EN12767 and NCHRP350.





MRA-05-D0040 Table 1: Details of Test Vehicle



Date 15 April 05 Test No D0040 Make Leyland ModeI Roadrunner



























GEOMETRY (mm)

A 600 B 400 C 1140 D 1571 E 1451 F 1560 G 1030
H N/a I 465 J 770 K 2222 L 1800 N 1710

MASS DSTRBUTON (kg)

KERB TEST INERTIAL
M1 2050 3780
M2 1200 3830
MtotaI 3250 7610


MRA-05-D0040 Appendix A: Still Photographs






MRA-05-D0040 Appendix A: Still Photographs






MRA-05-D0040 Appendix A: Still Photographs






MRA-05-D0040 Appendix A: Still Photographs





MRA-05-D0040 Appendix A: Still Photographs






MRA-05-D0040 Appendix A: Still Photographs




Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar










13. Manufacturer Drawings
(AVON)















Page No. 43
Hydraulically Operated Blocker System
Underground Structure Project Doha


Almana Network Solutions | P.O. Box: 55229, Doha Qatar











14. Manufacturer Documents
(AVON)














Page No. 47
Hydraulically Operated Blocker System
17 November 2011




References

Please find below examples of Avon Barrier clients.

Qatar Petroleum - Ras Laffan main entrance and East Gate entrance. Various other sites at Ras
laffan and accross Qatar. Road Blockers, Barriers, Bollards (Automatic & Static), Gates and
Turnstiles.

Qatar Gas Main Building at Ras Laffan. Road blockers, Barriers and Gates.

Doha International Airport Road Blockers and Barriers.

Kabul Airport Road Blockers.

Exxon HQ Doha Road Blockers (8 x RB880CRs).

Kuwait Oil Company Upgrade to all sites accross Kuwait. Road Blockers and Gates.

Mobily Telecom 21 sites accross Saudi Arabia. Automatic and Static Bollards.

British Embassy Muscat Road Blockers, Gates and Bollards.

British Embassy, Bahrain Road Blockers

Royal Office, Oman Road Blockers and Barriers

Canadian Embassy, Algeria Road Blockers

KSA Embassy, Cairo Gates

Heathrow Airport, London Bollards, Road Blockers and Barriers

Bristol International Airport Bollards and Barriers.






Avon Barrier Company Ltd, Nova House, 195 South Liberty Lane, Ashton Vale Trading Estate, Bristol, BS3 2TN, United Kingdom
Registration No: 2297622 VAT NO: 520 2255 00
Telephone : 0117 9535252 Fax: 0117 9535373 Web: [Link]
Registration No: 2297622 VAT NO: 520 2255 00
Bahrain Manama British Embassy 1x SG1100, 1x RB780
Iraq Baghdad British Army Baghdad Airport 1x RB980
Iraq MOD 1 x RB880
Iraq Baiji Baiji Refinery 12 x RB780CR
Iraq Erbil British Embassy 2 x RB980's
Iraq Erbil British Consulate 1 RB880
Iraq Basra British Military 2 x RB880's
Jordan Amman British Embassy 1 RB880, 1 EB950
Jordan Australian Embassy DFAT 4 sliding gates, 1 cantilevered gates, 1 turnstiles, 2 RB780'S
Jordan Amman Jordan Armed Forces Royal Guards Brigade 5 x RB780,
Kuwait Kuwait City National Stadium 2 x RB780CR
Kuwait Intercontinental Hotel 6 x RB780CR
Oman Muscat British Embassy 1x Speed Gate
Oman British Embassy 3 x RB780CR 2 x EB750 1 x Ground track gate (20724)
Oman British Embassy 1 x Avon Ground Track Sliding Gate
Oman Sheraton Hotel Muscat 2 x RB780CR, 4 X SB970 Statics
Oman Dhofar 2 x RB780CR
Oman OPC Project 2x SB970CR
Oman Royal Flight 2 x RB780CR
Oman Royal Office 3 x RB880CR
Oman Royal Office 6 x RB780CR
Oman ROP Prison 2 x EB950CR
Qatar Rasalafan QP Rasafan x100 3 roadblockers,
Qatar Qatar Gas 15 X RB780CR
Qatar Doha Airport 4 RB780 Roadblocker, 4 Rising Arm Barrier's
Qatar Exxon Mobile HQ 8 x RB880CR
Qatar Diplomatic Quarter 17 x RB780CR
Qatar Consolidated Gulf 4 x EB750, 2 x turnstilles
Qatar CIF 13 RB780CR Roadblockers, 2 RB780 Roadblockers
Qatar CIF 4 x RB780's
Qatar Gulf Security Equipment 10 x RB780's, 6 x SB970's, 165 Static Bollards
Qatar Trading and agency services 2 x RB7800CR, 4 x EB450's,
Qatar Gulf Security Equipment 2 x RB700's
Saudi Arabia Australian High Commision 1 RB780CR
Saudi Arabia Salwa Housing / BAE 8 x RB780CR 6 x EB450
Saudi Arabia Swayeh Company Ltd 4 x SB970CR
Saudi Arabia ISS 20 RB780CR, 20 Parking Barriers
Saudi Arabia Jamal Jaroudi 6 x RB780CR and Tyre Killer
Saudi Arabia Dammam Dammam Port 14 x RB780CR, 10 EB450'S,
Saudi Arabia Al Yamama British Military 2 x RB880'S
Saudi Arabia Jeddah CIF 4 x SB970CR
Saudi Arabia Modern Horizon Advanced Projects Co 1 x SB970
Syria Damascas British Embassy 3 x RB780's
UAE Abu Dhabi British Embassy Abu Dhabi 4 x RB780 1 Automatic Groundtrack gates (20501)
Abu Dhabi British Embassy Abu Dhabi 1 x Ground Track Gate, 1 x Pedestrian Gate,
Dubai Baker Hughes Dubai 2 x RB780's
Yemen San'a British Embassy 2 x SB970'S
British Embassadors Residence 2 x SB970'S
Qatar CIF 13 RB780CR Roadblockers, 2 RB780 Roadblockers
Qatar CIF 4 x RB780's
Qatar Gulf Security Equipment 10 x RB780's, 6 x SB970's, 165 Static Bollards
Qatar Trading and agency services 2 x RB7800CR, 4 x EB450's,
Qatar Gulf Security Equipment 2 x RB700's
Saudi Arabia Australian High Commision 1 RB780CR
Saudi Arabia Salwa Housing / BAE 8 x RB780CR 6 x EB450
Saudi Arabia Swayeh Company Ltd 4 x SB970CR
Saudi Arabia ISS 20 RB780CR, 20 Parking Barriers
Saudi Arabia Jamal Jaroudi 6 x RB780CR and Tyre Killer
Saudi Arabia Dammam Dammam Port 14 x RB780CR, 10 EB450'S,
Saudi Arabia Al Yamama British Military 2 x RB880'S
Saudi Arabia Jeddah CIF 4 x SB970CR
Saudi Arabia Modern Horizon Advanced Projects Co 1 x SB970
Syria Damascas British Embassy 3 x RB780's
UAE Abu Dhabi British Embassy Abu Dhabi 4 x RB780 1 Automatic Groundtrack gates (20501)
Abu Dhabi British Embassy Abu Dhabi 1 x Ground Track Gate, 1 x Pedestrian Gate,
Dubai Baker Hughes Dubai 2 x RB780's
Yemen San'a British Embassy 2 x SB970'S
British Embassadors Residence 2 x SB970'S