Jakson Limited Go Live
Navigation of SAP and Overview
Presentation No:-1
/2010-2011/0003 By:
Version :1.0
Orane Consulting Private Limited
Corp Office :
B 23 IInd Floor, Sector 65,
NOIDA (UP) 201306 , INDIA,
Phone - +91-120- 4325118, 19
www.oraneconsulting.com
Email : [email protected]
ERP - SAP OVERVIEW
• Brief introduction of participants
• Overview of SAP
• Modules in SAP
• Why SAP
Navigation
SAP Overview
SAP – What, How & Why
-------------------------------
SAP R/3 is an Enterprise Resource Planning application, or
ERP.
An ERP is an integrated information system that usually
serves many departments within a company.
German phrase meaning “Systems, Applications, and
Products in Data Processing.”
SAP was founded in 1972 in Mannheim, Germany.
SAP – What, How & Why
• Integrated Software
• Different parts of SAP's
software were in constant
communication.
• Better, more accurate
information with less effort.
SAP R/3 Modules
SD FI
Sales & Financial
Distribution Accounting
MM CO
R/3
R/3
Materials Controlling
Mgmt.
PP TR
Product Treasury
Planning
QM
Quality
Client/Server
Client/Server PS Project
PM ABAP/4
Mgmt.
ABAP/4 WF
System
Plant Mainte- Workflow
nance
HR IS
Human Industry
Resources Solutions
Logging On
A new window appears
Enter your user-ID
Enter your Password
The first time you use SAP
you need to reset your
password.
The client number as well as
language are entered by
your administrator and
defaulted
Press Enter on your
keyboard
Logging On
The initial password is
given by the
administrator
The system automatically
displays a dialog box
Enter your new password
in the New password
field
Enter exactly the same
password in the Repeat
password field
Select confirm
Main Menu Screen
Various Keys
Exit Keys
Back Cancel
Exit Transaction
Or Log Off
Create New Session icon
Viewing current sessions
• To view a listing of all sessions by command prompt, type “/o” in
the command field and press Enter
Generate will create a new blank session.
session
Switching between sessions
Windows allows you to use the Alt + Tab Method to move from session to
session. Do the following to switch between sessions:
Logging Off
Log Off System
Window Functions in SAP
SAP Window Functions
Pull-Down Menu Bar [
Standard Tool Bar
[ Title Bar [ Command Field
Application Tool Bar [
Status Bar [
(Bottom Right) [
Window Functions in SAP
(ME51N)
Options
Push Buttons
Checkboxes
Tabs
Status Bar
Typical Icons
Back Scroll buttons
First page, previous page, next page and
Returns to previous screen
Enter without saving data
last page
Confirms entered
data Does F1 Help
not save work Provides help on the field where
Save the cursor is positioned
Saves the work
Command field
Used to enter command, transaction Print Create shortcut
code. To display it, click the arrow Print current screen Create a shortcut to any
report, transaction
Cancel Create session
Exit current task
Create a new session
without saving data
Exit
Returns to initial screen
without saving data Find and Find next
Search for data in current screen; extend research
Easy Access
SAP Easy Access is new front
end-user interface implemented
from SAP 4.6A
SAP Easy Access allows the
definition of user-specific
menus
It can contain transactions,
reports, web addresses the user
needs to perform his daily tasks
It appears when the user logs
on in SAP
The user can also define his
favorites list
Easy Access
Select Extras>Settings in the menu bar. The window comes up.
Click one or many options. Click Enter.
Each user can specify whether:
Her/His favorites appear before or after the menu
Only the favorites appear
Technical transaction names appear in the tree menu
The graphic on the right side of the screen appears
Menu Paths
Microsoft Windows Explorer SAP Menu Path
User Menu
User Menu display
This screen shot is
“To be Announced”.
You will have access to
display all screens,
however, you will be
limited by your security
as to what you can
change.
Creating Favorites
Each user can create her/his
favorites
Favorites can contain
SAP transactions
Files or Web addresses
Favorites can be organized in
folders
Select Insert folder in menu/
name your folder and press
the check mark.
Favorites can be moved or
renamed (changed)
Select Move or Change
T-Codes from the History List
In the Transaction Code field, click the document icon.
The History list displays. This is a list of all transaction codes
recently used.
Highlight a displayed item or scroll down the list to display
desired transaction and click.
Selected transaction code appears highlighted in the
transaction code field.
Press Enter.
Help Functions
• Help Functions (F1 vs. F4)
F1 F4
Org.Structure
Client
1000
400
Company
code Company
code
1000
0001 2000
0002
Plant
Plant 1P01
1000 Plant
Plant 1P02
1100 Plant
Plant 2P01
2000
SLoc SLoc Lagerort
SLoc SLoc SLoc
0111
0001 0112
0002 0121
0001
002 0122
0002 0123
0003
SAP
AG 2002
SAP Terminology
TRANSACTION
• A transaction is a task
that you perform in
SAP.
• Any time you view a
report, or create or
display a document,
• you are running a
transaction.
TRANSACTION CODE
Most transactions within
SAP are associated with a
four-character code
called a transaction code.
This transaction code can
be used in the command
field to jump directly to a
transaction without
having to follow the
navigation path..
MASTER DATA
Master data is
important, long-
term data stored
within the SAP
system.
Important Master Data
In SAP
Material Master
Vendor Master
Customer Master
DOCUMENT
• A document is data created in
association with a particular
business event or transaction.
• Sales orders, purchase orders,
material requisitions, and
general ledger postings are all
examples of documents
stored within SAP.
• Every document created in
SAP is assigned a document
number that uniquely
identifies it.
SAP Overview - Integration with other Modules
Project systems
Production
Quality
Sales Logistics Procurement
Finance / Asset Management
Modules
• Finance
• Controlling
• Project Systems
• Production Planning
• Quality management
• Materials Management
• Sales and distribution
• Human Resource
Contents
- Master Data
- Material Master
- Bill Of Material
- Work Centers
- Routings
- Sales and Operation Planning
- Demand Management
- Materials Requirements Planning
- Capacity Planning
- Production Control
Queries
Presentation No:-1
/2010-2011/0003
Version :1.0
Thank You
Presentation No:-1
/2010-2011/0003
Version :1.0
Production Planning
Master Data
Manufacturing Planning & Execution
SALES INFO PROCUREMENT
SYSTEM
FORECASTIN SALES & OPER DEMAND MRP
G PLANNING MGT.
CO/PA ORDER MANUFACTURING
SETTLEMENT EXECUTION
PLANNING PROCESS
EXECUTION PROCESS
Master Data in PP
• Material Master
• Bills of Material
• Work Centers
• Routings
Master Data in PP
Routing Work
Center
Production
Order
Material
BOM Master
Concept of Material Master in SAP.
• The material master contains information on all
the materials that a company procures, produces,
stores, and sells.
• The material master is used by all modules in the
SAP.
• Different departments in a company work with the
same material, so data in a material master record
is subdivided in the form of user departments.
• Material description and base unit of measure
appear in all user departments.
departments
User departments(cont..)
Material Master Views Related To PP
• Basic data
• MRP1
• MRP2
• MRP3
• MRP4
• Forecasting
• Work scheduling,
MRP CONTROLLER
Role of MRP controller (cont..)
• The most important exception messages are rescheduling and reversal
proposals. These messages refer to receipt components that cannot
automatically be changed by the system (for example, production orders or
purchase orders).
• In the SAP system, new dates are also proposed for firmed order proposals
if the requirements situation has changed since the order proposal was
firmed.
• In case of capacity planing the MRP controller receives the information on
possible bottlenecks and overloads from the comparison of the available
capacity with the capacity requirements. As a result, planned orders can be
re-planned in the planning run before the master plan is passed on to
production.
• Exception messages provide information that refer to a situation that may
require attention, for example, start date of the planned order in past, stock
level fallen below the safety stock level, and so on.
Role of MRP controller (cont..)
• During availability check In the planning results and in the evaluations of
the planning run, the MRP controller can use the ATP quantity to
determine whether all issues are covered by the master plan and how
many of the receipts are still open for new issues (such as sales orders)
that may arise.
• This provides the MRP controller with all the information he requires for
deciding whether the master plan has to be changed.
• After the planning run, the MRP controller can check and edit the order
proposals created using the various evaluation functions available.
• The MRP controller can also firm order proposals so that the system
makes no changes to them in the next planning run.
Production Control
Production Orders
• Production orders are used to control production
within a company.
• A production order defines
– Which material is to be processed or produced,
– At which location I.e work center,
– At what time (When to produce ?),
– How much work (quantity) is required,
– Which materials are required,
– Which resources are to be used and
– How the order costs are to be settled.
Elements of Production Order
Creation of Production Order
• An order can be generated in the following ways:
– By converting a planned order to a production order
– Without any previous requirement, that is by creating it manually
• When a production order is created the following actions are carried out:
– A routing is selected, its operations and sequences are transferred to the order.
– The bill of materials is exploded and the items in the bill of material are transferred
to the order.
– Reservations are generated for bill of material items held in Stock.
– The planned costs for the order are generated.
– The capacity requirements are generated for the work centers.
– Purchase requisitions are generated for non-stock items and externally-processed
operations.
Production Order Creation
The following information is listed for every operation:
The operation number (this number specifies the sequence
in which operations are processed).
The work center where the operation is to be executed
The control key that determines how the operation is to be
used (for example, whether it must be confirmed, whether it
can be scheduled, whether it can be printed, and so on)
The current status of the operation (for example, whether it
has already been created or released)
A short description of the operation
Production Order Creation
Other data of Production order
– Production resources/tools
• Production resources/tools (PRTs) are, in contrast to
machines and fixed assets, moveable resources that are
not tied to a particular location and can be used several
times.
• In the production order production resources/tools
must always be allocated to a specific operation.
However, the allocation can already take place in the
routing.
Checking the Availability of Material
• Before you start with production, check can be done
whether all the material components allocated to
the production order are available on the calculated
requirements dates.
• In a production order, the system can only check a
material component, if it is kept in stock
Release of production order
• The following restrictions apply to a production order with the status
"created” and which is not released.
Completion confirmations cannot yet be carried out for the
order.
Shop papers cannot be printed.
Stock movements I.e goods issues, receipts cannot be carried
out for the order.
• The release of the order cancels these restrictions.
• Printing orders is possible once the order is released.
• Shopfloor papers include:
– operation control ticket
– job ticket
– pick list
– time ticket
– confirmation slip
Production Order Release
Confirmations
• Part of order monitoring, this documents the processing status of
operations or sub-operations. In the SAP System, a distinction is made
between partial and final confirmations.
• With confirmation you specify
The quantity in an operation that was produced as yield, scrap and
the quantity to be reworked
Dates
How much work was actually done
Which work center was used for the operation
Reason for variance
• Usually confirmations are made for
An order
An operation
Production Order Confirmation
Confirmations Result in
a reduction in the capacity load on the resource
an update of the costs, based on the confirmed data
an update of the order data, such as times or order
status
withdrawal postings for backflushed components
an automatic goods receipt
Order Settlement
• When a production order is settled, the actual costs incurred for the order are
settled to one or more receiver cost-objects (for example, to the account for the
material produced or to a sales order).
• If the costs for the production order are settled to a material account, the order
is credited each time material is delivered to stock. The material stock account is
debited accordingly.
• If the costs for the production order are settled to another receiver (for example
to a sales order), the order is credited automatically at the time of settlement.
Settlement
Single FG
RM cost
5 Rs
FG cost
= 15 Rs
+
Processing cost
10Rs
Settlement
Multiple FG
RM cost
5 Rs FG1 cost
? Rs
=
+
FG2 cost
Processing cost ? Rs
10Rs
Goods Movement
Before you can start producing a material, all the necessary
material components have to be issued from stock via
goods issues. The delivery to stock of the manufactured
material is documented in the system via a goods receipt. :
A material document is created to record the goods
movement.
The stock quantities of the material are updated.
The stock values are updated in the material master
record and the stock/consumption accounts are updated.
Goods Movement
Movement types
‘261’ for GI to order
‘101’ for GR from order