INTRODUCTION
QMS (QUALITY MANAGEMENT SYSTEM ):
• QUALITY
- degree to which a set of inherent characteristics fulfils requirements
• SYSTEM
- Set of interrelated or interacting elements
• MANAGEMENT
- System to establish
•Quality policy
• Quality objectives
• QUALITY MANGEMENT SYSTEM
-to direct and control an organization with regard to quality
INTRODUCTION
PURPOSE:
• This facilitates communication between suppliers & customers,
particularly
when information , direction or support required
TEAMS:
• The first step in APQP process is to assign responsibility to a Cross
functional team
ADVANCED PRODUCT QUALITY PLANNING
BENEFITS:
•To direct resources to satisfy customer
•To promote early identification of required changes
•To avoid late changes
•To promote a quality product on time at the lowest
price
ADVANCED PRODUCT QUALITY PLANNING
STAGES OF APQP
• Organize the team
• Define the scope
• Team to Team
• Training- (MSA, SPC,PFMEA-PROCESS ,CONTROL PLAN)
• Customer and supplier involvement
• Simultaneous engineering
• Control plans
ADVANCED PRODUCT QUALITY PLANNING
• Concern resolution
• Product quality timing plan
• Plans relative to the timing chart
ADVANCED PRODUCT QUALITY PLANNING
PHASES OF APQP
PHASE 1: Plan and define the program
PHASE 2: Product design and development program
PHASE 3: Process design and development program
PHASE 4:Product and process validation program
PHASE 5: Feedback, Assessment and corrective action
ADVANCED PRODUCT QUALITY PLANNING
INPUTS :
• voice of customer
• Business plan & Marketing strategy
• product/ process Benchmark Data
• product/ process assumptions
• Product reliability studies
• Customers inputs
ADVANCED PRODUCT QUALITY PLANNING
PLAN & DEFINE – OUTPUTS
• Design Goals
• Reliability & Quality Goals
• Preliminary Bill of materials
• Preliminary Process Flow Chart
• Preliminary listing of special product / process
characteristics
• Product assurance plan
• Management support
ADVANCED PRODUCT QUALITY PLANNING
PRODUCT DESIGN & DEVELOPMENT- Design Team
1.Design failure mode & effect analysis (DFMEA)
• Reliability results
• Product special characteristics
• Product error proofing, appropriate
• Diagnostic guide lines
2.Design manufacturing and assembly
3.Design verification
4.Design reviews
5.Prototype build- control plan
ADVANCED PRODUCT QUALITY PLANNING
PRODUCT DESIGN & DEVELOPMENT – Design Team
• Engineering drawing (including Mathematical data)
• Engineering specification
• Material specification
• Drawing & specification changes
ADVANCED PRODUCT QUALITY PLANNING
PRODUCT DESIGN & DEVELOPMENT – APQP
TEAM
• New equipment , tooling & facilitate
requirement (GYR)
• Special product /process Characteristics (CC,SC)
• Gages / Testing equipment Requirement
• Team Feasibility commitment & management
support
ADVANCED PRODUCT QUALITY PLANNING
PROCESS DESIGN & DEVELOPMENT
• Packaging standards standards & specifications
• Product/ process quality system review
• Process flow chart
• Floor plan layout
• Characteristics matrix
• PFMEA
• Pre launch control plan
• Process instructions
• MSA Plan, Process capability study
ADVANCED PRODUCT QUALITY PLANNING
PRODUCT & PROCESS VALIDATION
• Production trial run
• Measurement system evaluation
• Preliminary process capability study
• PPAP
• Production validation testing
• Packaging evaluation
• Production control plan
• Quality planning sign – off & Management support
•
ADVANCED PRODUCT QUALITY PLANNING
FEEDBACK , ASSESMENT & CORRECTIVE ACTION
• Reduced variation
• Improved customer satisfaction
• Improved delivery & service
•Effective use of Lessons learnt /Best practices
ADVANCED PRODUCT QUALITY PLANNING
ADVANCED PRODUCT QUALITY PLANNING
