1-1 Introduction to Operations Management
Operations
Operations Management
Analytics
William J. Stevenson
8th edition
1-2 Introduction to Operations Management
What is Operations Analytics?
Operations Management
Operations analytics deals with data mining, data
aggregation, and analytical models geared towards
improving existing operations and company profitability.
In manufacturing companies, these could mean demand
and supply matching, demand forecasting and planning,
inventory optimization, William J. Stevenson
procurement forecasting and
planning, etc
8th edition
1-3 Introduction to Operations Management
Operations Management
William J. Stevenson
8th edition
1-4 Introduction to Operations Management
What is Operations Management?
Operations Management
Operations management involves overseeing and
coordinating the processes that transform inputs (such as
materials, labor, and technology) into outputs (products or
services) efficiently and effectively. It focuses on
optimizing resources, improving productivity, and
William
ensuring quality in the production of J. Stevenson
goods or services.
8th edition
1-5 Introduction to Operations Management
Key Aspects of Operations
Management
Operations Management
• supply chain management
• process design
• capacity planning
William J. Stevenson
• quality control
• logistics.
8th edition
1-6 Introduction to Operations Management
CHAPTER
1
Introduction to
Operations Management
Operations Management, Eighth Edition, by William J. Stevenson
McGraw-Hill/Irwin Copyright © 2005 by The McGraw-Hill Companies, Inc. All rights
1-7 Introduction to Operations Management
Operations Management
Figure 1.1
The management of systems or processes
that create goods and/or provide services
Organization
Finance Operations Marketing
1-8 Introduction to Operations Management
Value-Added
Figure 1.2
The difference between the cost of inputs
and the value or price of outputs.
Value added
Inputs
Transformation/ Outputs
Land
Conversion Goods
Labor
process Services
Capital
Feedback
Control
Feedback Feedback
1-9 Introduction to Operations Management
Goods-service Continuum
Figure 1.3
Steel production Home remodeling Auto Repair Maid Service Teaching
Automobile fabrication Retail sales Appliance repair Manual car wash Lawn mowing
High percentage goods Low percentage goods
Low percentage service High percentage service
1-10 Introduction to Operations Management
Food Processor
Table 1.2
Inputs Processing Outputs
Raw Vegetables Cleaning Canned
Metal Sheets Making cans vegetables
Water Cutting
Energy Cooking
Labor Packing
Building Labeling
Equipment
1-11 Introduction to Operations Management
Hospital Process
Table 1.2
Inputs Processing Outputs
Doctors, nurses Examination Healthy
Hospital Surgery patients
Medical Supplies Monitoring
Equipment Medication
Laboratories Therapy
1-12 Introduction to Operations Management
Production of Goods vs. Delivery of Services
Production of goods – tangible output
Delivery of services – an act
Service job categories
Government
Wholesale/retail
Financial services
Healthcare
Personal services
Business services
Education
1-13 Introduction to Operations Management
Key Differences
1. Customer contact
2. Uniformity of input
3. Labor content of jobs
4. Uniformity of output
5. Measurement of productivity
6. Production and delivery
7. Quality assurance
8. Amount of inventory
1-14 Introduction to Operations Management
Scope of Operations Management
Operations Management includes:
Forecasting
Capacity planning
Scheduling
Managing inventories
Assuring quality
Motivating employees
Deciding where to locate facilities
And more . . .
1-15 Introduction to Operations Management
The operations function
Consists of all activities directly related to
producing goods or providing services
1-16 Introduction to Operations Management
Figure 1.4
U.S. Manufacturing vs. Service Employment
Year Mfg. Service
45 79 21
100
50 72 28
55 72 28 80
60 68 32
65 64 36
Percent 60
70 64 36 40
75 58 42
80 44 46 20
85 43 57
0
90 35 65
95 32 68 45 50 55 60 65 70 75 80 85 90 95 00
00 30 70 Year
1-17 Introduction to Operations Management
Responsibilities of Operations Management
Table 1.6
Planning Organizing
– Capacity – Degree of centralization
– Location – Process selection
– Products & services Staffing
– Make or buy – Hiring/laying off
– Layout – Use of Overtime
– Projects Directing
– Scheduling – Incentive plans
Controlling/Improving – Issuance of work orders
– Inventory – Job assignments
– Quality
– Costs
– Productivity
1-18 Introduction to Operations Management
Key Decisions of Operations Managers
What
What resources/what amounts
When
Needed/scheduled/ordered
Where
Work to be done
How
Designed
Who
To do the work
1-19 Introduction to Operations Management
Business Operations Overlap
Figure 1.5
Operations
Marketing Finance
1-20 Introduction to Operations Management
Operations Interfaces
Industrial
Engineering
Maintenance
Distribution
Purchasing Public
Operations Relations
Legal
Personnel
Accounting MIS
1-21 Introduction to Operations Management
Trends in Business
Major trends
The Internet, e-commerce, e-business
Management technology
Globalization
Management of supply chains
Agility
1-22 Introduction to Operations Management
Understanding Supply Chain Analytics
The basic Supply Chain Management process
1.Plan
2.Develop (Source)
3.Make
4.Deliver
5.Return
1-23 Introduction to Operations Management
Plan
The initial stage of the supply chain process is the
planning stage. We need to develop a plan or
strategy in order to address how the products and
services will satisfy the demands and necessities of
the customers. In this stage, the planning should
mainly focus on designing a strategy that yields
maximum profit.
1-24 Introduction to Operations Management
Develop
After planning, the next step involves developing or
sourcing. In this stage, we mainly concentrate on
building a strong relationship with suppliers of the
raw materials required for production. This involves
not only identifying dependable suppliers but also
determining different planning methods for
shipping, delivery, and payment of the product.
1-25 Introduction to Operations Management
Make
The third step in the supply chain
management process is the manufacturing or
making of products that were demanded by
the customer. In this stage, the products are
designed, produced, tested, packaged, and
synchronized for delivery.
1-26 Introduction to Operations Management
Deliver
The fourth stage is the delivery stage. Here the products are
delivered to the customer at the destined location by the
supplier. This stage is basically the logistics phase, where
customer orders are accepted and delivery of the goods is
planned. The delivery stage is often referred as logistics,
where firms collaborate for the receipt of orders from
customers, establish a network of warehouses, pick carriers
to deliver products to customers and set up an invoicing
system to receive payments.
1-27 Introduction to Operations Management
Return
The last and final stage of supply chain
management is referred as the return. In the stage,
defective or damaged goods are returned to the
supplier by the customer. Here, the companies need
to deal with customer queries and respond to their
complaints etc.