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Process Flow Sheet

Project WIP – 3A at Kalpakkam focuses on treating high-level (HLW), intermediate-level (ILW), and low-level (OLW) waste generated from a 250 TPY reprocessing plant. The project includes various systems such as vitrification, evaporation, and incineration, with significant progress in equipment erection and testing. Key milestones achieved include completed cold commissioning and optimized process parameters for the vitrification system.

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Ram Niwas
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3 views9 pages

Process Flow Sheet

Project WIP – 3A at Kalpakkam focuses on treating high-level (HLW), intermediate-level (ILW), and low-level (OLW) waste generated from a 250 TPY reprocessing plant. The project includes various systems such as vitrification, evaporation, and incineration, with significant progress in equipment erection and testing. Key milestones achieved include completed cold commissioning and optimized process parameters for the vitrification system.

Uploaded by

Ram Niwas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

Project WIP – 3A at Kalpakkam

Treat the HL, IL, OL waste generated from


250 TPY reprocessing plants

 HLW - 3,00,000 LPY


 ILW -8,40,000 LPY
 OLW -3,00,000 LPY
WIP- 3A, Process Block Diagram
Off Gas
KARP HLW
Receipt
Usp Vetrification
& Conc

VWSF
ILW
Pre Ion Exchange Effluent to Delay Tank
P-3A
Treatment Treatment
ITF

OLW
Pre Alkali
Incineration
Treatment Hydrolysis
DFRP

Cementation
Equipment erection & piping

Completed
 HLW
 ILW
 OLW

U/progress
 Uranium Separation
SW trials under progress
HLW Testing under progress
Erection stage
Condensate Cold commissioning
Completed

Evaporation - I Evaporation - II Evaporator-III To CWMF

USp

Melter Scrubbing Chiller, demister


system heater

Canister
handling
Filter
To Stack
HLW Receipt system
and storage

Welding
and DC
To VWSF
ILW Testing under progress

TO
Alkali Elution HLW
Precipitation &
Collection
Settling
Tanks Tank

IX Feed
Tanks
ILW
Receiving
Tanks
F IX1 IX2 IX3 F
T T

Sludge
Acid Tank

Acid Monitoring
U,Pu Tanks
Recycle

TO CWMF
OLW
Testing under progress Alkali
Organic
Erection stage
Reactors Evaporator Butanol
250 lit. 250 lit. Tank

OLW Incineration
Carbonate Settling
Receiving
wash Tanks
Tanks

Aqueous Dodecane Aqueous Middle phase NaDBP


Tank Tank Tank Collection Tank Tank

Incineration To CWMF
TO ILW
Treatment Recycle Cementation
Vetrification System

Completed
Cold Commissioning
Optimized process
parameters
Treated 17,000 liters of SW

U/progress
 Erection of CM - 127

Joule Melter CM - 126


Evaporation System

Evaporator - 108
Instrumentation & Control System

Completed : Integration of Field Instruments with Control room


Under Progress: Usp & OLW
ECD: Apr:2012

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