With Webb’s Mid-Booms Extended, Sunshield Takes Shape

With the successful extension of Webb’s second sunshield mid-boom, the observatory has passed another critical deployment milestone. Webb’s sunshield now resembles its full, kite-shaped form in space.

Engineers began to deploy the second (starboard) mid-boom at 6:31 p.m. EST and completed the process at about 10:13 p.m. EST.

The completion of the sunshield cover and mid-boom deployments over the past two days marks a critical milestone for Webb: all 107 membrane release devices associated with the sunshield deployment — every single one of which had to work in order for the sunshield to deploy — have now successfully released. Webb has 178 of these ‘non-explosive actuators’ in all; 107 were used to keep the sunshield safe and folded prior to deployment.

As the mid-booms slowly pushed out horizontally from the spacecraft, each driven by a motor, they pulled the folded membranes of the sunshield with them. This extended the sunshield to its full 47-foot width all the way across the observatory.

“The mid-booms are the sunshield’s workhorse and do the heavy lifting to unfold and pull the membranes into that now-iconic shape,” said Keith Parrish, Webb observatory manager at NASA’s Goddard Space Flight Center.

While the deployments took longer than expected today, that was due to the operations team moving forward with caution and according to the protocols they laid out for dealing with unpredictable situations.

“Today is an example of why we continue to say that we don’t think our deployment schedule might change, but that we expect it to change,” Parrish said. “The team did what we had rehearsed for this kind of situation – stop, assess, and move forward methodically with a plan. We still have a long way to go with this whole deployment process.”

The two mid-boom arms are now locked in their final position. They will hold the sunshield membranes in their proper place, as the team turns to the final stage in the sunshield’s deployment: tensioning.

In the coming days, the team will separate and then individually tension each of the five sunshield layers, stretching them into their final, taut shape. This will create space between the membranes to allow heat to radiate out, making each successive layer of the sunshield cooler than the one below.

Webb’s engineers will begin with the bottom layer – the largest and flattest layer, which is closest to the Sun and will reach the highest temperatures. They will proceed sequentially to the fifth and smallest layer, closest to the primary mirror. Tensioning the layers involves sending commands to activate several motors to reel in a total of 90 cables through numerous pulleys and cable management devices. Sunshield tensioning will take at least two days but may take longer, due to the complexity of the process and the flexibility built into the timeline.

First of Two Sunshield Mid-Booms Deploys

The Webb mission operations team has extended the first of the sunshield’s two “arms” – the port (left side) mid-boom.

The critical step of the port mid-boom deployment was scheduled to begin earlier in the day. However, the team paused work to confirm that the sunshield cover had fully rolled up as the final preparatory step before the mid-boom deployment.

Switches that should have indicated that the cover rolled up did not trigger when they were supposed to. However, secondary and tertiary sources offered confirmation that it had. Temperature data seemed to show that the sunshield cover unrolled to block sunlight from a sensor, and gyroscope sensors indicated motion consistent with the sunshield cover release devices being activated.

After analysis, mission management decided to move forward with the regularly planned deployment sequence. The deployment of the five telescoping segments of the motor-driven mid-boom began around 1:30 p.m. EST, and the arm extended smoothly until it reached full deployment at 4:49 p.m.

As Webb’s deployment steps are all human-controlled, the schedule for deployments could continue to change – as today’s activities showed. Shortly before 6:30 p.m., the team decided to proceed with deploying the starboard mid-boom tonight, and the initial steps of that deployment began at 6:31 p.m.

Editor’s note: This post was updated to reflect the accurate time of the beginning of the starboard mid-boom deployment.

Webb Team Releases Sunshield Covers

Webb’s engineers have released and rolled up the sunshield covers that protected the thin layers of Webb’s sunshield during launch. After the team electrically activated release devices to release the covers, they executed commands to roll the covers up into a holding position, exposing Webb’s sunshield membranes to space for the first time.

The deployment, which took about an hour, concluded at approximately 12:27 p.m. EST.

In their next stages of planned activities, engineers will deploy the sunshield mid-booms, before proceeding with sunshield tensioning. The steps in this process, controlled by humans at Webb’s Mission Operations Center, may change.

Webb’s Aft Momentum Flap Deployed

Shortly after 9 a.m. EST today, the Webb team completed deployment of the observatory’s aft momentum flap. In a process that took about eight minutes, engineers released the flap’s hold-down devices, and a spring brought the flap into its final position.

The aft momentum flap helps minimize the fuel engineers will need to use throughout Webb’s lifetime, by helping to maintain the observatory’s orientation in orbit. As photons of sunlight hit the large sunshield surface, they will exert pressure on the sunshield, and if not properly balanced, this solar pressure would cause rotations of the observatory that must be accommodated by its reaction wheels. The aft momentum flap will sail on the pressure of these photons, balancing the sunshield and keeping the observatory steady.

Just as a ship’s mast must be set in position and the rigging established before the ship unfurls its sails, Webb’s pallet structures, momentum flap, and mid-booms will soon all be in place for Webb’s silver sunshield to unfold. The next steps in Webb’s planned deployment timeline are outlined here.

Webb Ready for Sunshield Deployment and Cooldown

With Webb’s first major structural deployments completed and the observatory’s Deployable Tower Assembly extended, we are taking a step back to learn more about Webb’s sunshield. Observatory Project Scientist Michael McElwain, from NASA’s Goddard Space Flight Center, provided these thoughts:

“The Webb telescope and science instruments are ready to enter the shade, never again to see direct sunlight. One of Webb’s unique design features is using passive cooling by a five-layer sunshield to reach the telescope’s operational temperatures of 45 Kelvin (-380 degrees Fahrenheit). The enormous sunshield is about 70 by 47 feet (21 by 14 meters) when deployed, or approximately the size of a tennis court. The sunshield geometry and size were determined such that the telescope can point within a field of regard that covers 40% of the sky at any time and can observe anywhere in the sky over six months. This innovative architecture enables Webb’s sensitivity to be limited by the natural sky background (mostly zodiacal light) rather than being compromised by thermal glow of the observatory itself, for all wavelengths shorter than 15 microns, for the duration of the mission.

“For launch, the sunshield was folded like a parachute and stowed onto the forward and aft unitized pallet structures (UPSs). Both the telescope and sunshield’s support structures are mechanically connected to each other and the spacecraft bus in order to fit within the Ariane 5’s fairing and withstand the dynamic launch environment.

Deployment Graphic

“There are 50 major deployments that transform Webb from its stowed, launch configuration into an operational observatory. The sunshield deployment sequence started with the forward, then aft, UPSs’ mechanical release from the telescope and motorized lowering into position. The telescope and science instruments, mounted on a deployable tower assembly, were then mechanically released and raised. There is a momentum flap attached to the end of the aft UPS that is released and positioned, whose function is to balance the solar pressure on the deployed sunshield. The sunshield covers are released via retraction of membrane release devices and roll out of the way, readying the system for the deployment of the sunshield layers. The telescopic mid-booms sequentially push out from the spacecraft bus perpendicular to the telescope line of sight, pulling the folded stack of sunshield layers out into the final, but still untensioned, configuration. Finally, each sunshield layer is tensioned into position, starting with the Sun-facing layer first and finishing with the telescope-facing layer. The deployed sunshield begins a rapid cooldown of the telescope and the science instruments, but on-board heaters within the science instruments will be used to control their cooldown and prevent contamination.

“While these steps have been tested on the ground and operationally rehearsed in the Mission Operations Center, these critical activities must be executed for a successful mission. Best wishes to our team, and stay cool, Webb!”

– Michael McElwain, Webb observatory project scientist, NASA’s Goddard Space Flight Center

Webb’s Deployable Tower Assembly Extends in Space

This afternoon, the Webb team successfully extended the observatory’s Deployable Tower Assembly (DTA), creating critical distance between the two halves of the spacecraft.

The DTA extended about 48 inches (1.22 meters), putting room between the upper section of the observatory, which houses the mirrors and scientific instruments, and the spacecraft bus, which holds the electronics and propulsion systems. This creates enough distance to allow the sensitive mirrors and instruments to cool down to the necessary temperatures to detect infrared light. This gap will also provide room for the sunshield membranes to fully unfold.

Engineers perform the final deployment test of the James Webb Space Telescope’s Deployable Tower Assembly in June 2021 at Northrop Grumman Space Park in Redondo Beach, California. Credit: NASA’s Goddard Space Flight Center

The deployment took more than six and a half hours, as engineers activated release devices and configured heaters, software, and electronics, before commanding the DTA itself to extend. The movement of the DTA, which looks like a large, black pipe, is driven by a motor. The team began the deployment at approximately 9:45 a.m. EST and completed it at approximately 4:24 p.m. EST.

This step furthers the team’s progress in deploying Webb’s sunshield – a human-controlled, multi-day process that will continue with the release of aft momentum flap and the sunshield covers.

Webb Team Begins Process of Extending Deployable Tower Assembly

Shortly after 9:00 a.m. EST today, engineering teams began the process of extending Webb’s Deployable Tower Assembly (DTA). When deployed, the DTA will create space between the spacecraft and the telescope, to allow for better thermal isolation and provide room for the sunshield to deploy.

This deployment is expected to take six or more hours. It is a human-controlled process that provides the team with the flexibility to pause, assess the data, and make adjustments as needed.

NASA Says Webb’s Excess Fuel Likely to Extend its Lifetime Expectations

After a successful launch of NASA’s James Webb Space Telescope Dec. 25, and completion of two mid-course correction maneuvers, the Webb team has analyzed its initial trajectory and determined the observatory should have enough propellant to allow support of science operations in orbit for significantly more than a 10-year science lifetime.  (The minimum baseline for the mission is five years.)

The analysis shows that less propellant than originally planned for is needed to correct Webb’s  trajectory toward its final orbit around the second Lagrange point known as L2, a point of gravitational balance on the far side of Earth away from the Sun. Consequently, Webb will have much more than the baseline estimate of propellant – though many factors could ultimately affect Webb’s duration of operation.

Webb has rocket propellant onboard not only for midcourse correction and insertion into orbit around L2, but also for necessary functions during the life of the mission, including “station keeping” maneuvers – small thruster burns to adjust Webb’s orbit — as well as what’s known as momentum management, which maintains Webb’s orientation in space.

Arianespace's Ariane 5 rocket launches with NASA’s James Webb Space Telescope onboard.
Arianespace’s Ariane 5 rocket launches with NASA’s James Webb Space Telescope onboard, Saturday, Dec. 25, 2021, from the ELA-3 Launch Zone of Europe’s Spaceport at the Guiana Space Centre in Kourou, French Guiana. The James Webb Space Telescope (sometimes called JWST or Webb) is a large infrared telescope with a 21.3 foot (6.5 meter) primary mirror. The observatory will study every phase of cosmic history—from within our solar system to the most distant observable galaxies in the early universe. Photo Credit: (NASA/Bill Ingalls)

The extra propellant is largely due to the precision of the Arianespace Ariane 5 launch, which exceeded the requirements needed to put Webb on the right path, as well as the precision of the first mid-course correction maneuver – a relatively small, 65-minute burn after launch that added approximately 45 mph (20 meters/sec) to the observatory’s speed.  A second correction maneuver occurred on Dec. 27, adding around 6.3 mph (2.8 meters/sec) to the speed.

The accuracy of the launch trajectory had another result: the timing of the solar array deployment. That deployment was executed automatically after separation from the Ariane 5 based on a stored command to deploy either when Webb reached a certain attitude toward the Sun ideal for capturing sunlight to power the observatory – or automatically at 33 minutes after launch. Because Webb was already in the correct attitude after separation from the Ariane 5 second stage, the solar array was able to deploy about a minute and a half after separation, approximately 29 minutes after launch.

From here on, all deployments are human-controlled so deployment timing – or even their order — may change. Explore what’s planned here.

 

 

Aft Sunshield Pallet Deployed

Webb is beginning to resemble the form it will take when it is fully deployed – now that the mission operations team has successfully deployed and latched into place the observatory’s forward and aft Unitized Pallet Structures.

The team began working through the deployment of the forward pallet this morning, concluding at approximately 1:21 p.m. EST. The team then moved on to the aft pallet deployment, completing the process at approximately 7:27 p.m. EST. While the actual motion to lower the forward pallet from its stowed to its deployed position took only 20 minutes, and the lowering of the aft pallet took only 18 minutes, the overall process took several hours for each because of the dozens of additional steps required. These include closely monitoring structural temperatures, maneuvering the observatory with respect to the sun to provide optimal temperatures, turning on heaters to warm key components, activating release mechanisms, configuring electronics and software, and ultimately latching the pallets into place.

The unfolding of the pallets marks the beginning of Webb’s major structural deployments and also the beginning of the sunshield deployment phase – which will continue through at least this Sunday, Jan. 2.

The planned timeline of these deployments is laid out here but could change as the operations team gets deeper into the schedule.

Forward Pallet Structure Lowered, Beginning Multiple-Day Sunshield Deployment

Early this afternoon the Webb mission operations team concluded the deployment of the first of two structures that hold within them Webb’s most unpredictable and in many ways complicated component: the sunshield.

The structures – called the Forward and Aft Unitized Pallet Structures – contain the five carefully folded sunshield membranes, plus the cables, pulleys, and release mechanisms that make up Webb’s sunshield. The team completed the deployment of the forward pallet at approximately 1:21 p.m. EST, after beginning the entire process about four hours earlier. The team will now move on to the aft pallet deployment.

Webb's final fold test in April 2021
Engineers at Northrop Grumman Space Park in Redondo Beach, California, oversee Webb’s final mirror fold test in April 2021. The forward pallet structure is seen here in the foreground, in its unfolded state. Credit: Northrop Grumman

The deployment of the forward pallet required several hours of the mission operations team carefully walking through dozens of steps – only one of which was the actual motor-driven deployment to move the pallet from its stowed position to its deployed state. The lowering of the forward pallet also marks the first time that structure has conducted that movement since it underwent its final unfolding and deployment test in December 2020 at Northrop Grumman Space Park in Redondo Beach, California.

The deployment of the pallet structures begins what will be at least five more days of necessary steps to deploy the sunshield – a process that will ultimately determine the mission’s ability to succeed. If the sunshield isn’t in place to keep Webb’s telescope and instruments extremely cold, Webb would be unable to observe the universe in the way it was designed.

The steps involved – outlined here – will continue after today with the extension of the Deployable Tower Assembly, followed by the release of the sunshield covers, the extension of the mid-booms, and finally the tensioning of the five Kapton layers of the sunshield itself.

As the deployment of the sunshield will be one of the most challenging spacecraft deployments NASA has ever attempted, the mission operations team built flexibility into the planned timeline, so that the schedule and even sequence of the next steps could change in the coming days.