Shutter Design
Shutter Design
5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
PREAMBLE:
For constructing 10.5 m span RCC Solid Slab H- frames are proposed below the soffit of Solid Slab In this document the design of Formwork & Staging of H-frames & its supporting components is done.
REFERENCE DRGS :
1 ) HCC :
EW/34/FS-19
RCC SOLID SLAB GIRDER -10.5 M SPAN , G.A OF FORMWORK & STAGING OF BRIDGE @ 295.740 G.A OF BRIDGE AT CH 295.740
4) IS - 806-1968
CODE OF PRACTICE FOR GENERAL CONSTRUCTION IN STEEL STEEL FOR GENERAL STRUCTURE PURPOSE- SPECIFICATION DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS USE OF STEEL TUBES IN GENERAL BUILDING CONSTRUCTION.
The General Arrangement of Formwork & Staging with H-frame in the cross section is as shown below.
WOODEN SLEEPER
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2 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
Load Calculation : Thickness of Slab = Weight of Slab Live load on Formwork = Wt of Formwork = 1800 4.68 0.1 0.1 4.88 mm T/m2 2 T/m 2 T/m T/m2 ( Max thk is Considered )
1.8 x 2.6 =
Total Load =
Width of plate Length of plate Thk of plate= Z=1/6*b*d = I =Z *(d /2 ) = Use 4'x3' runner as a stiffner. C/C spacing of Stiffner Clear Span = ( 250-45/2 ) Max B.M = w * L2 / 8 =M/Z=
CHECK FOR DEFLECTION :
2
312 mm 1700 mm 1.7629 T-m/m 544 Kg/Cm2 < 650.1 Kg/Cm2 SAFE
w= L=
E= I=
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3 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
Size of Batten ISMC 100x50x5 Thickness of Flange Plate = Overhang of Flange Plate = 16 * thk of plate Depth of Angle Section = Width of Angle Section = Thk of Angle Section = Area of Angle Section = IXX of Angle Section = IYY of Angle Section = Cxx of Angle Section = Cyy of Angle Section =
Reference Point "O" Ixx = Ymax = Zxx Bot= Zxx Top= rmin =
4 1866999.97 mm 14.88 mm 3 37340.00 mm mm3
Total Load on Formwork = C/C spacing of Stiffner = Total Load = say ~ C/C Span of Cross Member =
CHECK FOR BENDING :
1.25 m
E= I= 0.289 mm
3.7230769
Load Calculation : Thickness of Slab = Weight of Slab = Live load on Formwork = Wt of Formwork = 350 0.91 0.36 0.1 1.37 1250 1.713 1.8 mm T/ m2 T/ m2 T/ m2 T/ m2 mm T/ m T/ m 1.8 T/m
0.35 x 2.6 =
Total Load = C / C Spacing of Cross Member = Load /m run = 1.37 x 1.25 = say ~
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4 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
Cross Member
0.325
1.25
0.325
Max B.M = Max S.F = Max Deflection = Properties of Cross Member : A= Ixx = rxx = tw =
CHECK FOR BENDING :
L= rmin = D= T=
L / rmin D/T=
70 10
2 153 N/mm
Max Shear = V = Aw = V / Aw =
<
Actual deflection =
1.23 mm
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5 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
As Cross member below the Cantilever Span , span about 1250 c/c , These Cross members are supported on Long Members which are placed on H-frame at 1.00m C/C Pont Loads from Cross Member = 1.250 Typ 1.8 T ( 1.125 +0.585 = 1.7 T )
1.00
1.00
1.00
1.00
1.00
Max B.M = wl/4 = Max S.F = Max Deflection = Properties of Long Member : A= Ixx = rxx = tw = 18.2 cm2 157 cm4 2.94 cm 4.8 mm
CHECK FOR BENDING : L= rmin = D= T= 1000 mm 17.77 mm 75 mm 7.5 mm L / rmin D/T= 56.26 10.00
2 157 N/mm
Max Shear = V = Aw = V / Aw =
<
1000 Kg/Cm2
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6 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
Actual deflection =
0.40 mm
Max. Load on one Leg of H-frame = P = Properties of 40 NB (M) Pipe : ( Table 1 of IS 1161:1998 ) A= L= rmin = 4.53 cm 1500 mm 1.6 cm
2
1.8 T
L / rmin
93.75
845 Kg/Cm2
( Table 2 of IS : 806 )
3.83 T
>
1.8
SAFE
Load Calculation : Thickness of Slab = Weight of Slab Live load on Formwork = Wt of Formwork = 850 2.21 0.36 0.10 2.67 mm T/m2 T/m2 T/m2 T/m2
0.85 x 2.6 =
Total Load =
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7 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
625
Width of plate Length of plate Thk of plate= Z = 1 / 6 * b * d2 = I =Z *(d /2 ) = Use ISA 75 X 75 X 6 as a stiffner. C/C spacing of Stiffner Clear Span = ( 250-75/2 ) Max B.M = w * L / 10 =M/Z=
CHECK FOR DEFLECTION :
2
250 mm 213 mm 0.012 T-m/m 452 Kg/Cm2 < 1650 Kg/Cm2 SAFE
w= L=
E= I=
Thickness of Flange Plate = Overhang of Flange Plate = 16 * thk of plate Depth of Angle Section = Width of Angle Section = Thk of Angle Section = Area of Angle Section = IXX of Angle Section = IYY of Angle Section = Cxx of Angle Section =
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8 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
20.6 mm
DEPTH
mm 4 75
THK
mm 6
AREA=A
mm2 536 866
AX
AY
3
Ixx
3
mm
67 84.6
mm
77.00 20.6
mm
mm
mm
35912.00 73263.6
41272 17839.6
714.67 457000
1402 134
109176
59112
X1 = X2 = Y1 = Y2 =
mm mm mm mm
64
Reference Point "O" Ixx = Ymax = Zxx Bot= Zxx Top= rmin = 1510871 42.16 35835 41014 31.16 mm mm mm3 3 mm mm 2.67 0.25 0.67 0.7 T/m2 m T/ m T/ m
4
1361590.41
mm 77.87 mm 3 17485 mm
Total Load on Formwork = C/C spacing of Stiffner = Total Load = say ~ C/C Span of Cross Member =
CHECK FOR BENDING :
0.625 m
E= I= 0.023 mm
Cross member for Cantilever Deck Slab are placed at 1250 c/c, whereas,Cross member for Girder Soffit slab are placed at 625 c/c,
Loading on Cross Member From Central Solid Slab :
0.85 x 2.6 =
mm T/ m2 T/ m2 T/ m2
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9 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
say ~
1.70 T/ m
GIRDER SOFFIT
0.35
1.25
1.0
1.25
1.0
1.25
0.35
Max B.M = wl /8 = Max S.F = Max Deflection = Properties of Cross Member : A= Ixx = rxx = tw = 18.2 cm2 157 cm4 2.94 cm 4.8 mm 2ISMC 75 X 40
FROM BEAMMAX
70.33 10.00
(CLAUSE 6.2.3 IS : 800 -1984 )
Corresponding Value of Stress : Max B.M = Zxx = = M / Zxx = CHECK FOR SHEAR : Max Shear = V = Aw = V / Aw = 1.14 T 7.2 cm2 158 Kg/Cm2 0.33 T-m 3 41.8 cm 789 Kg/Cm2
<
1510 N/mm2
SAFE
<
1000 Kg/Cm2
SAFE
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10 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
As Cross member below the Girder soffit, span at 0.625m c/c , These Cross members are supported on Long Members which are placed on H-frame at 1.25m C/C Pont Loads from Cross Member = 2.1 T ( 1.14 +0.87 = 2.0 T )
0.625 Typ
1.00
1.00
1.00
1.00
1.00
Max B.M = wl/4 = Max S.F = Max Deflection = Properties of Cross Member : A= Ixx = rxx = tw = CHECK FOR BENDING : L= rmin = D= T= 1250 mm 21.33 mm 100 mm 7.7 mm 24.4 cm2 384 cm4 3.97 cm 5 mm
L / rmin D/T=
58.61 12.99
2 154 N/mm
Max Shear = V = Aw = V / Aw =
<
Actual deflection =
0.23 mm
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11 OF 28 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.
EW-II ( RJ - 7 )
REV. DATE BY
BRIDGE NO : 295.740
Max. Load on one Leg of Prop = P = Properties of 50 NB (M) Pipe : ( Table 1 of IS 1161:1998 ) A= L= rmin = 6.41 cm 1500 mm 2.02 cm
2
3.8 T
L / rmin
74.26
950 Kg/Cm2
( Table 2 of IS : 806 )
6.09 T
>
3.8
SAFE
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Iyy
mm
802035 457000
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Load Calculation : Thickness of Slab = Weight of Slab Live load on Formwork = Wt of Formwork = Total Load = 1800 4.68 0.1 0.1 4.88 mm T/m2 T/m2 T/m2 T/m2 ( Max thk is Considered )
1.8 x 2.6 =
Width of plate Length of plate Thk of plate= Z = 1 / 6 * b * d2 = I =Z *(t /2 ) = Use 4'x3' runner as a Batten C/C spacing of Stiffner Clear Span = ( 1800-100 ) Max B.M = w * L2 / 8 =M/I=
CHECK FOR DEFLECTION :
w= L=
27 KN/m/m 1700 mm
E= I=
5.54
Load Calculation : Thickness of Slab = Weight of Slab = Live load on Formwork = Wt of Formwork = 1800 4.68 0.36 0.1 5.14 600 3.084 3.1 mm T/ m2 T/ m2 T/ m2 T/ m2 mm T/ m T/ m 1.8 T/m Cross Member
0.325
1.8 x 2.6 =
Total Load = C / C Spacing of Cross Member = Load /m run = 5.14 x 0.6 = say ~
1.25
0.325
Max B.M = Max S.F = Max Deflection = Properties of Cross Member : A= Ixx = rxx = tw = 11.7 cm2 157 cm4 3.66 cm 4.8 mm
L= rmin = D= T=
L / rmin D/T=
81 12.5
2 165 N/mm
Max Shear = V = Aw = V / Aw =
<
1000
Kg/Cm2
5.54
x thk is Considered )
SAFE
SAFE
Cross Member
ER BEAMAX RESULT )
SAFE
SAFE