Power Quality Reference Guide
Power Quality Reference Guide
Voltage
125V 105V
0V
2 sec/div horizontal
Time
VOLTAGE SAG
CURRENT SWELL
100A AMPS
Current
30.0A 0A
Time
DISCLAIMER: Neither CEA Technologies Inc. (CEATI), the authors, nor any of the organizations providing funding support for this work (including any persons acting on the behalf of the aforementioned) assume any liability or responsibility for any damages arising or resulting from the use of any information, equipment, product, method or any other process whatsoever disclosed or contained in this guide. The use of certied practitioners for the application of the information contained herein is strongly recommended. This guide was prepared by Energy @ Work for the CEA Technologies Inc. (CEATI) Customer Energy Solutions Interest Group (CESIG) with the sponsorship of the following utility consortium participants:
2007 CEA Technologies Inc. (CEATI) All rights reserved. Appreciation to Ontario Hydro, Ontario Power Generation and others who have contributed material that has been used in preparing this guide.
TABLE OF CONTENTS
Chapter 1 The Scope of Power Quality 1.1 Denition of Power Quality 1.2 Voltage 1.3 Why Knowledge of Power Quality is Important Page 9 9 9 13
1.4 Major Factors Contributing to Power Quality Issues 14 1.5 Supply vs. End Use Issues 1.6 Countering the Top 5 PQ Myths 1.7 Financial and Life Cycle Costs 2 Understanding Power Quality Concepts 2.1 The Electrical Distribution System 2.2 Basic Power Quality Concepts 3 Power Quality Problems 3.1 How Power Quality Problems Develop 3.2 Power Quality Disturbances 15 16 18 23 23 28 31 31 33
3.3 Load Sensitivity: Electrical Loads that are Affected by Poor Power Quality 34 3.4 Types and Sources of Power Quality Problems Power Line Disturbances Summary 3.5 Relative Frequency of Occurrence 37 39 60
3.6 Related Topics 3.7 Three Power Quality Case Studies 4 Solving and Mitigating Electrical Power Problems
63 64 71
4.1 Identifying the Root Cause and Assessing Symptoms 71 4.2 Improving Site Conditions 4.3 Troubleshooting and Predictive Tips 5 Where to Go For Help Web Resources CSA Relevant Standards
CEATI Reference Documents
72 92 97 97 98
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FORWARD
Power Quality Guide Format
Power quality has become the term used to describe a wide range of electrical power measurement and operational issues. Organizations have become concerned with the importance of power quality because of potential safety, operational and economic impacts. Power quality is also a complex subject requiring specic terminology in order to properly describe situations and issues. Understanding and solving problems becomes possible with the correct information and interpretation. This Power Quality Reference Guide is written to be a useful and practical guide to assist end-use customers and is structured in the following sections: Section 1: Scope of Power Quality Provides an understanding that will help to de-mystify power quality issues Section 2: Understanding Power Quality Concepts Denes power quality, and provides concepts and case study examples Section 3: Power Quality Problems Helps to understand how power quality problems develop
Section 4: Solving and Mitigating Electrical Power Problems Suggestions and advice on potential power quality issues Section 5: Where to go for Help Power quality issues are often addressed reactively. Planned maintenance is more predictable and cost eective than unplanned, or reactive, maintenance if the right information is available. Power quality problems often go unnoticed, but can be avoided with regular planned maintenance and the right mitigating technologies. Prevention is becoming more accepted as companies, particularly those with sensitive equipment, are recognizing that metering, monitoring and management is an eective strategy to avoid unpleasant surprises. Metering technology has also improved and become cost eective in understanding issues and avoiding problems. Selecting the proper solution is best achieved by asking the right question up front. In the eld of power quality, that question might best be addressed as: What level of power quality is required for my electrical system to operate in a satisfactory manner, given proper care and maintenance? NOTE: It is strongly recommended that individuals or companies undertaking comprehensive power quality projects secure the services of a professional specialist qualied in power quality in order to understand and maximize the available benets. Project managers on power quality projects often undervalue the importance of obtaining the correct data, analysis and up-front engineering that is necessary to
thoroughly understand the root cause of the problems. Knowing the problem and reviewing options will help secure the best solution for the maximum return on investment (ROI).
1.2 Voltage
The voltage produced by utility electricity generators has a sinusoidal waveform with a frequency of 60 Hz in North America
1 - IEEE-Std 1100-1999, IEEE Recommended Practice for Powering and Grounding Electronic Equipment, New York, IEEE 1999. 2 - A denition from the IEC at http://www.iec.ch/zone/emc/whatis.htm.
and 50 Hz in many other parts of the world. This frequency is called the fundamental frequency.
1 Cycle (1/60 second) Maximum or Peak voltage RMS 1.414
V Voltage
Time Effective (RMS) voltage 0.707 Peak voltage typically 120V from electrical outlet Average voltage 0.637 Peak voltage
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Any variation to the voltage waveform, in magnitude or in frequency, is called a power line deviation. However, not all power line deviations result in disturbances that can cause problems with the operation of electrical equipment.
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In addition to system limits, Electrical Codes specify voltage drop constraints; for instance: (1) The voltage drop in an installation shall: Be based upon the calculated demand load of the feeder or branch circuit. Not exceed 5% from the supply side of the consumers service (or equivalent) to the point of utilization. Not exceed 3% in a feeder or branch circuit. (2) The demand load on a branch circuit shall be the conected load, if known, otherwise 80% of the rating of the overload or over-current devices protecting the branch circuit, whichever is smaller.3
3 - Check with your local Authority Having Jurisdiction for rules in your area.
For voltages between 1000 V and 50 000 V, the maximum allowable variation is typically 6% at the service entrance. There are no comparable limits for the utilization point. These voltage ranges exclude fault and temporary heavy load conditions. An example of a temporary heavy load condition is the startup of a motor. Since motors draw more current when they start than when they are running at their operating speed, a voltage sag may be produced during the initial startup.
VOLTAGE SAG
200V
Voltage
125V 105V
0V
2 sec/div horizontal
12
100A
Time
VOLTAGE SAG
CURRENT SWELL
AMPS
Current
30.0A 0A
Time
It is not technically feasible for a utility to deliver power that is free of disturbances at all times. If a disturbance-free voltage waveform is required for the proper operation of an electrical product, mitigation techniques should be employed at the point of utilization.
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by the regulator. Power quality issues on the customer side of the meter are the responsibility of the customer. It is important therefore, to understand the source of power quality problems, and then address viable solutions.
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Most PQ issues are end-user issues Most supply issues are related to utility reliability
Contrary to popular belief, the ITIC curve is not used by equipment or power supply designers, and was actually never intended for design purposes. As for the FIPS Pub94, it was last released in 1983, was never revised, and ultimately was withdrawn as a U.S. government standards publication in November 1997. While some of the information in FIPS Pub94 is still relevant, most of it is not and should therefore not be referenced without expert assistance. 2) Power Factor Correction DOES NOT Solve All Power Quality Problems Power factor correction reduces utility demand charges for apparent power (measured as kVA, when it is metered) and lowers magnetizing current to the service entrance. It is not directly related to the solution of power quality problems. There are however many cases where improperly maintained capacitor banks, old PF correction schemes or poorly
designed units have caused signicant power quality interactions in buildings. The best advice for power factor correction is the same as the advice for solving power quality issues; properly understand your problem rst. A common solution to power factor problems is to install capacitors; however, the optimum solution can only be found when the root causes for the power factor problems are properly diagnosed. Simply installing capacitors can often magnify problems or introduce new power quality problems to a facility. Power factor correction is an important part of reducing electrical costs and assisting the utility in providing a more ecient electrical system. If power factor correction is not well designed and maintained, other power quality problems may occur. The electrical system of any facility is not static. Proper monitoring and compatible design will lead to peak eciency and good power quality. 3) Small Neutral to Ground Voltages DO NOT Indicate a Power Quality Porblem Some people confuse the term common mode noise with the measurement of a voltage between the neutral and ground wires of their power plug. A small voltage between neutral to ground on a working circuit indicates normal impedance in the wire carrying the neutral current back to the source. In most situations, passive line isolation devices and line conditioners are not necessary to deal with Neutral to Ground voltages.
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4) Low Earth Resistance is NOT MANDATORY for Electronic Devices Many control and measurement device manufacturers recommend independent or isolated grounding rods or systems in order to provide a low reference earth resistance. Such recommendations are often contrary to Electrical Codes and do not make operational sense. Bear in mind that a solid connection to earth is not needed for advanced avionics or nautical electronics! 5) Uninterruptible Power Supplies (UPS) DO NOT Provide Complete Power Quality Protection Not all UPS technologies are the same and not all UPS technologies provide the same level of power quality protection. In fact, many lower priced UPS systems do not provide any power quality improvement or conditioning at all; they are merely back-up power devices. If you require power quality protection like voltage regulation or surge protection from your UPS, then make sure that the technology is built in to the device.
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connections), to the expensive, such as purchasing and installing a large uninterruptible power supply (UPS). Evaluation of both costs should be included in the decision process to properly assess the value, risk and liquidity of the investment equally with other investments. Organizations use basic nancial analysis tools to examine the costs and benets of their investments. Power quality improvement projects should not be an exception; however, energy problems are often evaluated using only one method, the Simple Payback. The evaluation methods that can properly include the impact of tax and cost of money are not used, e.g., Life Cycle Costing. Monetary savings resulting from decreased maintenance, increased reliability, improved eciency, and lower repair bills reduce overall operating costs. A decrease in costs translates to an increase in prot, which increases the value of the organization. Regrettably, the energy industry has adopted the Simple Payback as the most common nancial method used. Simple Payback is admittedly the easiest, but does not consider important issues. To properly assess a capital improvement project, such as a solution to power quality, Life Cycle Costing can be used. Both methods are described below.
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As the name implies, the advantage of the Simple Payback method is that it is simple to use. It is also used as an indicator of both liquidity and risk. The cash spent for a project reduces the amount of money available to the rest of the organization (a decrease in liquidity), but that cash is returned in the form of reduced costs and higher net prot (an increase in liquidity). Thus the speed at which the cash can be replaced is important in evaluating the investment. Short payback also implies a project of lesser risk. As a general rule, events in the short-term are more predictable than events in the distant future. When evaluating an investment, cash ow in the distant future carries a higher risk, so shorter payback periods are preferable and more attractive. A very simple payback analysis may ignore important secondary benets that result from the investment. Direct savings that may occur outside the immediate payback period, such as utility incentive programs or tax relief, can often be overlooked.
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value of money is an important part of the investment analysis. Simply stated, money received in the future is less valuable than money received today. When evaluating long-term projects, cash gained in the future must therefore be discounted to reect its lower value than cash that could be gained today.
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For very large electrical devices, even if no power quality problems are experienced within the facility, steps should be taken to minimize the propagation of disturbances which may originate and reect back into the utility distribution system. Many jurisdictions regulate the compatibility of electrical loads in order to limit power quality interactions. Section 4.0, Solving and Mitigating Electrical Power Problems, provides suggestions.
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Generating Station
Customer
Distribution System
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Three-phase power is usually supplied to large farms, as well as commercial and industrial customers.
LINE
LINE
LINE
LINE NEUTRAL
LINE NEUTRAL Line to Neutral Voltage 120V Line to Line Voltage 208V
Ground
Typical voltage levels for three phase power supply are 120 V/208 V, 277 V/480 V (in the United States and Canada) or 347 V/600 V (in Canada). Rotating equipment such as large motors and other large equipment require three-phase power to operate, but many loads require only single-phase power. Single-phase power is obtained from a three-phase system by connecting the load between two phases or from one phase to a neutral conductor. Dierent connection schemes result in dierent voltage levels being obtained.
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Billing Meter
Circuits
Panel Board
In larger distribution systems this power panel board will supply other panel boards which, in turn, supply circuits.
Circuits
Circuits
A transformer is used if a dierent voltage or isolation from the rest of the distribution system is required. The transformer eectively creates a new power supply system (called a separately derived power source) and a new grounding point on the neutral.
480V 208V Transformer 208V Panel Board Panel Board
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(c) The limiting of ac circuit voltage-to-ground to a xed level on interior wiring systems; (d) Instructions for facilitating the operation of electrical apparatus (e) Limits to the voltage on a circuit that is exposed to lightning. In order to serve Code requirements, eective grounding that systematically connects the electrical system and its loads to earth is required. Connecting to earth provides protection to the electrical system and equipment from superimposed voltages from lightning and contact with higher voltage systems. Limiting over voltage with respect to the earth during system faults and upsets provides for a more predictable and safer electrical system. The earth ground
also helps prevent the build-up of potentially dangerous static charge in a facility. The grounding electrode is most commonly a continuous electrically conductive underground water pipe running from the premises. Where this is not available the Electrical Codes describe other acceptable grounding electrodes. Grounding resistances as low as reasonably achievable will reduce voltage rise during system upsets and therefore provide improved protection to personnel that may be in the vicinity. Connection of the electrical distribution system to the grounding electrode occurs at the service entrance. The neutral of the distribution system is connected to ground at the service entrance. The neutral and ground are also connected together at the secondary of transformers in the distribution system. Connection of the neutral and ground wires at any other points in the system, either intentionally or unintentionally, is both unsafe (i.e., it is an Electrical Code violation) and a power quality problem. Equipment Bonding Equipment bonding eectively interconnects all non-current carrying conductive surfaces such as equipment enclosures, raceways and conduits to the system ground. The purpose of equipment bonding is: 1) To minimize voltages on electrical equipment, thus providing protection from shock and electrocution to personnel that may contact the equipment. 2) To provide a low impedance path of ample current-carrying capability to ensure the rapid operation of over-current devices under fault conditions.
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120V
LOAD
Ground
Enclosure Fault current flows through safety ground and breaker opens. No voltage appears on enclosure. No safety hazard.
120V
LOAD
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If the equipment were properly bonded and grounded the equipment enclosure would present no shock hazard and the ground fault current would eectively operate the over-current device.
Disturbance Source
Coupling Channel
Receptor
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The primary coupling methods are: 1. Conductive coupling A disturbance is conducted through the power lines into the equipment. 2. Coupling through common impedance Occurs when currents from two dierent circuits ow through common impedance such as a common ground. The voltage drop across the impedance for each circuit is inuenced by the other. 3. Inductive and Capacitive Coupling Radiated electromagnetic elds (EMF) occur during the
operation of arc welders, intermittent switching of contacts, lightning and/or by intentional radiation from broadcast antennas and radar transmitters. When the EMF couples through the air it does so either capacitively or inductively. If it leads to the improper operation of equipment it is known as Electromagnetic Interference (EMI) or Radio Frequency Interference (RFI). Unshielded power cables can act like receiving antennas. Once a disturbance is coupled into a system as a voltage deviation it can be transported to a receptor in two basic ways: 1) A normal or transverse mode disturbance is an unwanted potential dierence between two currentcarrying circuit conductors. In a single-phase circuit it occurs between the phase or hot conductor and the neutral conductor.
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2) A common mode disturbance is an unwanted potential dierence between all of the current-carrying conductors and the grounding conductor. Common mode disturbances include impulses and EMI/RFI noise with respect to ground. The switch mode power supplies in computers and ancillary equipment can also be a source of power quality problems. The severity of any power line disturbance depends on the relative change in magnitude of the voltage, the duration and the repetition rate of the disturbance, as well as the nature of the electrical load it is impacting.
0.5-30 cycles 0.5-30 cycles 0.5-30 cycles 30 cycles-3 s 30 cycles-3 s 3 s-1 min 3 s-1 min 3 s-1 min >1 min >1 min >1 min Steady State 0-100th Harmonic 0-6 KHz Steady State Steady State Steady State Steady State Steady State Intermittent <10 s
0.1-0.9 per unit 1.1-1.8 per unit <0.1 per unit 0.1-0.9 per unit 1.1-1.4 per unit <0.1 per unit 0.1-0.9 per unit 1.1-1.2 per unit 0.0 per unit 0.8-0.9 per unit 1.1-1.2 per unit 0.5-2% 0-0.1% 0-20% 0-2% 0-1% 0.1-7%
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Broadband <25 Hz
The IEEE has provided a comprehensive summary of the types and classes of disturbances that can aect electrical power. The classications are based on length of time, magnitude of voltage
disturbance and the frequency of occurrence. These classications are shown in the previous table.
3.3 Load Sensitivity: Electrical Loads that are Affected by Poor Power Quality
3.3.1 Digital Electronics
Digital electronics, computers and other microprocessor based equipment may be more sensitive to power line disturbances than other electrical equipment depending on the quality of their power supply and how they are interconnected. The circuits in this equipment operate on direct current (DC) power. The source is an internal DC power supply which converts, or recties, the AC power supplied by the utility to the various DC voltage levels required. A computer power supply is a static converter of power. Variations in the AC power supply can therefore cause power quality anomalies in computers. The Computer Business Equipment Manufacturers Association Curve (CBEMA, now called the ITIC Curve) published in the IEEE Orange Book is intended to illustrate a suggested computer susceptibility prole to line voltage variations. The ITIC curve is based on generalized assumptions, is not an industry standard and is not intended for system design purposes. No ITIC member company is known to have made any claim for product performance or disclaimer for non-performance for their products when operated within or outside the curve. The ITIC curve should not be mistakenly used as a utility power supply performance curve.
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400
300
Prohibited Region
140 120 100 80 70 40 0 .001 c 1us 0.01 c 1 ms 3 ms 1c 20 ms 10 c 100 c 0.5 s 10 s Steady State 110
90
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No Damage Region
Figure 13: Computer Susceptibility Profile to Line Voltage Variations and Disturbances The ITIC Curve
The susceptibility prole implies that computers can tolerate slow variations from -13% to + 5.8%, and greater amplitude disturbances can be tolerated as their durations become shorter. In fact, many computers can run indenitely at 80% of their nominal supply voltage; however, such operation does lead to premature wear of the power supply. While the operating characteristics of computer peripherals may at one time have been more dependent on the types of power supply designs and components used, generalizations that infer that computers are highly sensitive to small deviations in power quality are no longer true. There is also no validity in the contention that, as the operating speed of a computer increases, so does its sensitivity to voltage variations. IT equipment sensitivity is due to the manner in which its power supply components interact with the supplied AC power.
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3.3.2 Lighting
There are three major eects of voltage deviations on lighting: 1. Reduced lifespan 2. Change of intensity or output (voltage icker) 3. Short deviations leading to lighting shutdown and long turn-on times For incandescent lights the product life varies inversely with applied voltage, and light output increases with applied voltage. In High Intensity Discharge (HID) lighting systems, product life varies inversely with number of starts, light output increases with applied voltage and restart may take considerable time. Fluorescent lighting systems are more forgiving of voltage deviations due to the nature of electronic ballasts. Ballasts may overheat with high applied voltage and these lights are usually less susceptible to icker.
Information on lighting is available from the companion lighting reference guide that can be easily found through the various internet web search engines.
3.3.3 Motors
Voltages above the motors rated value, as well as voltage phase imbalance, can cause increased starting current and motor heating. Reduced voltages cause increased full-load temperatures and reduced starting torques.
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POSSIBLE CAUSES
switching inductive loads on or off (motors, relays, transformers, x-ray equipment, lighting ballasts) operation of older UPS/SPS systems may cause notching arcing grounds lighting capacitor switching fault clearing
POSSIBLE RESULTS
electronic interference microprocessor based equipment errors hardware damage of electronic equipment current limiting fuse operation
typically , 0.5 cycles Coupling Mechanism conductive, electromagnetic Duration impulsive oscillatory
Impulsive Non-Periodic
TRANSIENTS
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Impulsive Periodic
Oscillatory
High frequency oscillations (from a few hundred Hz to 500 kHz) that decay to zero within a few milliseconds
DISTURBANCES
Duration 0.5s - 1min. Coupling Mechanism conductive sags swells interruptions
SYMPTOMS
POSSIBLE CAUSES
POSSIBLE RESULTS
Sag
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starting large loads (motors, air conditioners, electric furnaces, etc) overloaded wiring and incorrect fuse rating fuse and breaker clearing lightning (indirect cause due to effects of lightning arresters) ground faults utility switching/equipment failure utility reclosing activity open neutral connection insulation breakdown sudden load reduction improper wiring, which restricts the amount of current available for loads fault on one line causing voltage rise on other phases open conductor fault large cyclic loads such as spot welders, induction arc furnaces, and motors when cycled
related computer systems failures hardware damage unlikely flickering of lights motor stalling reduced life of motors and driven equipment digital clock flashing
Swell
When starting large loads, such as motors, high inrush currents are produced which drop the voltage for short periods. This is a relatively common problem and can be prevented by using reduced voltage motor starters, by reducing the number of large loads operating simultaneously, by restricting the number of motor starts at any given time, by transferring the large load to its own circuit, by upgrading feeder voltage, and by using cable of proper rating. Although lightning may initially cause voltage spikes or surges near its point of impact, surge arrestors momentarily shorten the power line, producing sags that may be conducted for a considerable distance through the system. Electrical equipment may respond to a sag as it would to a power interruption.
light flicker
SYMPTOMS
POSSIBLE CAUSES
POSSIBLE RESULTS
Undervoltage
Any long-term change above (overvoltages) or below (undervoltages) the prescribed input voltage range for a given piece of equipment. (undervoltages) the prescribed input voltage range for a given piece of equipment. A type of voltage fluctuation. Usually a 3-5% voltage reduction.
overloaded customer wiring loose or corroded connections unbalanced phase loading conditions faulty connections or wiring overloaded distribution system incorrect tap setting reclosing activity poor wiring or connections high power demand within building or local area intentional utility voltage reduction to reduce load under emergency system conditions planned utility testing improper application of power factor correction capacitors incorrect tap setting
Brownouts
errors of sensitive equipment low efficiency and reduced life of electrical equipment, such as some motors, heaters lengthens process time of infrared and resistance heating processes hardware damage dimming of incandescent lights, and problems in turning on fluorescent lights
Some municipal utilities have a list of overloaded distribution transformers, which can indicate areas prone to undervoltage conditions. Undervoltages can be reduced by practicing regular maintenance of appliance cable and connections, checking for proper fuse ratings, transferring loads to separate circuits, selecting a higher transformer tap setting, replacing an overloaded transformer or providing an additional feeder.
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Overvoltage
overheating and reduced life of electrical equipment and lighting blistering of infrared processes
Ensuring that any power factor correction capacitors are properly applied Changing the transformers tap setting
SYMPTOMS
POSSIBLE CAUSES
POSSIBLE RESULTS
Power Interruptions
Total loss of input voltage. Often referred to as a blackout or failure for events of a few cycles or more, or dropout or glitch for failures of shorter duration.
operation of protective devices in response to faults that occur due to acts of nature or accidents malfunction of customer equipment fault at main fuse box tripping supply
employing UPS systems, allowing for redundancy, installing generation facilities in the customers facility
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Initially In-Phase
sin (x) .33 sin(3x) 0 Time
Voltage
Voltage
Time
46
In this example, the two waveforms begin in-phase with each other, and produce a distorted waveform with a attened top. The composite waveform can be changed by adding the same harmonic, initially out-of-phase with the fundamental, to obtain a peaked eect:
Initially Out-Of-Phase
sin (x) .33 sin(3x)
Voltage
Time
Voltage
Time
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Harmonics can be dierentiated from transients on the basis that transients are not periodic and are not steady state phenomena. Production and Transmission Most harmonics result from the operation of customer loads, at residential, commercial and industrial facilities.
Harmonics are caused by any device or equipment which has nonlinear voltage-current characteristics. For example, they are produced in electrical systems by solid state power converters such as rectiers that conduct the current in only a portion of each cycle. Silicon Controlled Rectiers (SCRs) or thyristors are examples of this type of power conversion device. The levels of harmonic current owing across the system impedance (which varies with frequency) determine the harmonic voltage distortion levels.
1000 V
Voltage
0V
1000 V
Time
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Aside from solid state power converters, loads may also produce harmonics if they have nonlinear characteristics, meaning that the impedance of the device changes with the applied voltage. Examples include saturated transformers and gaseous discharge lighting, such as uorescent, mercury arc and high pressure sodium lights. As harmonic currents ow through the electrical system, they may distort the voltage seen by other electrical equipment. Since the system impedances are usually low (except during resonance), the magnitudes of the voltage harmonics, and the extent of voltage distortion are usually lower than that for the corresponding current distortion. Harmonics represent a steady state problem, since they are present as long as the harmonic generating equipment is in operation.
Third harmonic currents are usually most apparent in the neutral line. These occur due to the operation of single-phase nonlinear loads, such as power supplies for electronic equipment, computers and lighting equipment. As lighting equipment has been a cause of many neutral problems adequate precaution must be taken to mitigate the harmonic emission of lighting equipment, in particular in case of re-lamping. These harmonic currents occur due to the operation of single-phase nonlinear loads, such as power supplies for electronic equipment and computers. The third harmonic produced on each phase by these loads adds in the neutral. In some cases, the neutral current can be larger than the phase currents due to these third harmonics. Eects of Harmonics In many cases, harmonics will not have detrimental eects on equipment operation. If the harmonics are very severe, however, or if loads are highly sensitive, a number of problems may arise. The addition of power factor correction capacitors to harmonic producing loads can worsen the situation, if they have parallel resonance with the inductance of the power system. This results in amplifying the harmonic currents producing high harmonic voltages. Harmonics may show up at distant points from their source, thus causing problems for neighbouring electrical end-users, as well as for the utility. In owing through the utility supply source impedance, harmonic currents produce distortion in the utility feeder voltage.
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In addition to electrical conduction, harmonics can be coupled inductively or capacitively, thus causing interference on analog telecommunication systems. For example, humming on telephones can be caused by induced harmonic distortion. A power harmonic analysis can be used to compare distortion levels against limits of acceptable distortion. In addition, the operation of some solid state devices will produce a notched eect on the voltage waveform. Harmonic Prevention and Reduction It is very important when designing an electrical system, or retrotting an existing one, to take as many precautions as necessary to minimize possible harmonic problems. This requires advanced planning and, potentially, additional capital. The complete electrical environment must be considered.
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Filters Harmonic lters can be used to reduce the amplitude of one or more harmonic currents or voltages. Filters may either be used to protect specic pieces of equipment, or to eliminate harmonics at the source. Since harmonic lters are relatively large, space requirements may have to be budgeted for. In some situations, improperly tuned lters may shift the resonant frequencies close to the characteristic harmonics of the source. The current of the high harmonics could excite the resonant circuit and produce excessive voltages and attract high oscillating harmonic currents from elsewhere in the system. Capacitors Harmonic amplication due to resonance associated with capacitor banks can be prevented by using converters with high pulse numbers, such as twelve pulse units, thereby reducing
high-amplitude low order harmonics. A similar eect occurs with pulse width modulated converters.
Method Change the size of the capacitor bank to shift the resonant point away from the major harmonic Place an inductor in series with the capacitor bank, and tune their series resonance below the major harmonics Advantages relatively low incremental cost ease of tuning better ability to minimize harmonics exibility for changing load conditions series inductor increases the fundamental frequency voltage of the capacitor; therefore, a higher rated capacitor may be required Disadvantages vulnerable to power system changes
Telephone Line Interference Telephone interference can be reduced by the aforementioned prevention and reduction methods, by rerouting the telephone lines, improved shielding and balance of telephone cables, compatible grounding of telephone cables, or by reducing the harmonic levels on the power line. The degree of telephone interference can be expressed in terms of the Telephone Interference Factor (TIF). Harmonic Study Single calculation of resonant frequencies, transient network analysis, and digital simulation are among the techniques available today to perform harmonic studies. These tools could be used to accurately model the power network, the harmonic sources, and perform the harmonic analysis in the same manner as traditional load ow, short circuit and transient stability studies are conducted. Experienced consultants may be approached to conduct or assist in a harmonic study.
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Equipment Specications Consider the eect on your power system when ordering harmonic producing equipment. Large projects may require a pre-installation harmonic study. Be prepared for ltering requirements if necessary to ensure compatibility with the power system. If a harmonic lter is required, a description of the power system should be considered in its design, including: Fault level at the service entrance Rating and impedance of transformers between the service entrance and the input to the power conditioning equipment Details of all capacitor banks in the facility. Where a choice is available, consider using equipment with low harmonic emission characteristics. This should be explicitly stated in the manufacturers literature. Where Variable Speed Drives (VSDs) will be deployed, active front end designs generate lower harmonic levels and have a power factor close to unity. Variable Speed Drives are also the same equipment as Adjustable Speed Drives (ASDs); Variable Frequency Drives (VFDs); Adjustable Frequency Drives (AFDs), etc. 3.4.2.2 Flicker Flicker is the impact a voltage uctuation has on the luminous intensity of lamps and uorescent tubes such that they are perceived to icker when viewed by the human eye. The level at which it becomes irritating is a function of both the magnitude of the voltage change and how often it occurs. A voltage icker curve indicates the acceptable magnitude and frequency of voltage uctuations on a distribution system. Flicker is caused by rapidly changing loads such as arc furnaces, electrical welders, and the starting and stopping of motors.
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% Voltage Fluctuation
Solid Lines composite curves of voltage flicker studies by General Electric company. General Electric Review August 1925: Kansas City Power & Light Company, Electrical World, May 19, 1934: T&D Committee, EEI, October 24, 1934. Chicago: Detroit Edison Company: West Pennsylvania Power Company: Public Service Company of Northern Illinois. Border Lines of Irritation Dotted Lines voltage flicker allowed by two utilities,references Electrical World November 3, 1958 and June 26, 1961.
3 2 1 0 1 2 3 10 20 30 1 2 4 6
10
20
30
60
3 4
10 15
Electrical Safety Code to ensure the safety of personnel and proper equipment operation. All electrical equipment used must be approved by the applicable authority, such as the CSA or UL, or inspected by the local authority in order to ensure that regulatory minimum safety standards have been achieved. 3.4.3.1 Fault Protection in Utility Distribution Systems Faults resulting in overvoltages and over-currents may occur in the utility system, typically due to lightning, construction, accidents, high winds, icing, tree contact or animal intervention with wires.4 These faults are normally detected by over-current relays which initiate the operation of fault clearing by equipment. Faults may be classied as temporary or permanent. Temporary faults may be caused by momentary contact with tree limbs, lightning ashover, and animal contact. Permanent faults are those which result in repairs, maintenance or equipment replacement before voltage can be restored. Protection and control equipment automatically disconnects the faulted portion of a system to minimize the number of customers aected. The utility distribution system includes a number of devices such as circuit breakers, automatic circuit re-closers and fused cutouts which clear faults. Automatic re-closers and re-closing breakers restore power immediately after temporary faults. Fused cutouts that have operated must have their fuse replaced before power can be restored. These protective devices can reduce the number of customers aected by a fault, reduce the duration of power interruptions resulting from temporary faults
4 - A worst case event of tree contact with utility lines contributing to power problems took place on August 15, 2003. See U.S.- Canada Power System Outage Task Force Final Report on the August 14, 2003 Blackout in the United States and Canada: Causes and Recommendations, April 2004.
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and assist in locating a fault, thereby decreasing the length of interruptions. Automatic reclosers and reclosing breakers open a circuit on over-current to prevent any further current ow, and reclose it after a short period of time. If a fault does not disappear after one reclosure operation, additional opening/reclosing cycles can occur.
Fault Persists t t Fault Persists t
Circuit Open
Circuit Closed Fault Start Circuit Opens; First Reclosure Initiated Circuit Recloses
Time
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Circuit Reopens; Second Reclosure Initiated Circuit Reopens; Third Reclosure Initiated
Normally a few seconds are required to clear a fault and energize the appropriate circuitry for a reclosure. The reclosing interval for a recloser is the open circuit time between an automatic opening and the succeeding automatic reclosure. In the above diagram, three intervals of duration t are indicated. Some hydraulic reclosers may be able to provide instantaneous (0.5 seconds) or four second reclosing intervals. In addition to these reclosers, circuit breakers at substations, on the secondary or distribution side, are equipped with timers which allow a range of reclosing times to be selected. A commonly available range is 0.2 to 2 seconds.
Voltage
125 V 105 V
0V
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Time
Figure 21: Effect of Multiple Reclosure Operation on Voltage
(Reproduced with Permission of Basic Measuring Instruments, from Handbook of Power Signatures, A. McEachern,1988) Reclosing Interval (Seconds) Type of Control Hydraulic Electronic t1 2 <0.5 t2 2 2 t3 2 5-10
Figure 22: Reclosing Interval for Hydraulic and Electrical Control Types (t1 1st reclosing operation etc.)
When a solid fault on a feeder is cleared, the voltage at the fault point declines to near zero instantaneously. However, the time
constant in the detection circuitry results in the graph above. In this gure, small voltage rises indicate when reclosure was attempted unsuccessfully due to the persistence of the fault. If a fault persists, the recloser or breaker may lock open, or a fuse or sectionalizer will operate. An autoreclosure on one feeder that is faulted can produce a disturbance that travels on neighbouring feeders. Customers frequently mistake the eects of a temporary (0.5s - 2s) interruption, such as the loss of time-keeping abilities of digital clocks, as evidence of a sustained power interruption. The fact that most High Intensity Discharge (HID) lighting, which is frequently used in industrial settings, can take 10-20 minutes to come back on after a fault has cleared is a further example of an apparent power supply problem that actually represents normal operation of the utility distribution network. The lengthy period of time before light is restored results from the characteristics of the lighting system. Although special HID systems are available that eliminate this problem, they do not represent the majority that are currently used.
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its operation although the motor does not operate at the best eciency and power factor. Voltage unbalance may also have an impact on AC variable speed drive systems unless the DC output of the drive rectier is well ltered. There are two major sources of voltage unbalance: 1) the unbalance of load currents, which can be controlled by making sure load currents are balanced to within 10% 2) high impedance or open neutrals, which represent a major wiring fault that needs to be corrected by your electrician.
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100 80
Relative Percent of Occurrence (%)
60 40 20 0
Sags Impulses Power Interruptions Overvoltages
Voltage Disturbance
In 1991 and 2000, the Canadian Electrical Association undertook major studies of power quality in Canada the National Power Quality Survey . Utilities from across the country performed monitoring at hundreds of sites. By comparing primary and secondary metered sites, the survey concluded that the average power quality provided by Canadian utilities is very good, and the average quality experienced by customers is good. There are considerable dierences in the state of power quality between sites or locations. This is because of the large number of factors involved, such as customer equipment and wiring practices, the eects of neighbouring customers, geography and weather conditions. Sites that have a small independent power source, or one utility transformer that supplies a number of users, such as strip malls and large buildings, are particularly prone to power quality problems. This is because both disturbing and sensitive loads share the same power supply. In addition, the individual loads can represent a very large proportion of the total amount of electricity supplied to the building, so
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that changes in voltage can be very signicant when one of these loads is turned on or o. Frequently, customers unknowingly cause their own power quality problems by operating disturbance-producing process equipment in the same vicinity as electronic control devices. From 1992 to 1995, the Electrical Power Research Institute (EPRI) collected data at 300 sites in the U.S. to assess utility power quality at the distribution level. A report* indicated that sites experienced an average of 9 voltage sag or interruption events per year. In addition, the data indicated that voltage THD (Total Harmonic Distortion) peaked during late afternoon and evening periods. For residential feeders this data is consistent with past experience, since this is where harmonic sources such as television sets are the predominant load on the system.
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Each column represents a mean average of a given statistic for all DPQ sites % of Fundamental
Figure 24: Individual Voltage Harmonic Statistics 222 EPRI DPQ Sites from 6/1/93 to 6/1/94
(Reproduced with Permission of EPRI, from * Preliminary Results For Eighteen Months of Monitoring from the EPRI Distribution Power Quality Project, D. Sabin, T. Grebe, A. Sundaram, 1994)
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3) Radiated noise from power wires (solved with rerouting, shielding or ltering) 4) Generation of harmonics by electrical loads (solved with ltering or re-design of the circuitry). Electromagnetic Compatibility is a more involved and complex subject than can be adequately addressed in this guide. The international technical community has provided standardization activity under the IEC EMC committees (see http:// www.iec.ch/zone/emc for more information).
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tions and servers that may be brought to the site subsequent to the on-set of a recovery situation and added to the existing complement of business equipment. This could result in system over-loading at some points in the distribution network. In the modern context of loading, harmonic currents need special attention, thus a real time monitoring system was requested to provide harmonic and true loading of the centers distribution grid. As was pointed out to the BRC personnel and engineering sta, for only a small additional cost, a total power quality monitoring system could be installed that would provide building envelope information along with distribution point data within the envelope. The BRC utilizes a 600 V base building distribution system. BRC business equipment transformers are fed from one of two bus risers, while mechanical equipment is fed from a separate 600 V bus duct. In the event of a total loss of utility power these bus ducts can be fed by two diesel generators that have an extended operating capability. The following requirements were developed both from BRC requests and expert input from the various stakeholders: Each dry-type transformer in the BRC was to be monitored in order to provide current and harmonic loading, current and voltage distortion, voltage unbalance, and neutral current readings in real time Power quality meters to provide transient, sag/swell and waveform deviation graphs and statistics Power quality thresholds must be programmable and accessible Energy monitoring must provide an aggregated table of consumption criteria with graphs on a monthly basis
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All meters must be fully networked utilizing open standards networking architectures and protocols One of the key decisions that was made at this site on the basis of data viewed from the power quality component of the meters was with regard to Uninterruptible Power Supplies (UPS). Two issues arose that lead to cost savings. The rst of these concerned the need for a large on-site UPS system which was advocated by some. While servers require the ride-through of the UPS, management determined that the impact of transfer switching, while annoying for some is acceptable and that most workstations did not need the protection of 0.5 2 s of ride through aorded by the UPS. Data from monthly generator tests revealed however that transfer switch wave shape anomalies were impacting the servers, leading to some network anomalies. The UPSs in use at the site were of a hybrid type that allowed transient and switching noise to pass through the UPS. UPSs were also subjected to excessive battery wear. Based on waveform data captured during testing, a decision was made to switch to an on-line UPS design and to institute a networked UPS management system. Within 8 months of operation, an increased voltage unbalance was noted on a non-K-rated dry-type transformer. Normally this would indicate a high impedance neutral to ground bond which, if left undetected, would lead to overheating and equipment failure. A check of the meter revealed however that the neutral to ground bond on the meter was loose. Upon tightening this connection the voltage unbalance indication was corrected on the operator display. This sites experience with the monitoring system has been benecial in the following ways: Data is presented to management that allows new insight into equipment utilization
Information is available at all times that can dene load factors for key processes Reporting is available that shows the size, shape and duration of building envelope power quality anomalies. The money invested in the monitoring system has generated great returns in terms of the impact power quality data has had on equipment purchase and utilization since installation.
delivered to the laser was over 25% less than what was required. Product marking during this cycle was substandard. Facility electricians were instructed to wire up a temporary source close to the laser load which had a lower impedance and higher capacity. This solution provided a healthier situation for the internal workings of the power supply, since capacitors reach full charge and more power was available for the laser. Why was the capacity of the source increased? Nominally the unit operated on a 20 A breaker at 120 V giving us a rough capacity rating of 2400 VA. The system required large charging currents to power its laser, and therefore a source of 50 A at 120V, 6000 VA, was needed. It is not unusual to have to up-size source requirements considerably for loads of this type.
3.7.3 Case Study C: Motor Drive and Transformer Incompatibility in a Commercial Building
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This case study looks at a commercial oce building which utilizes two banks of AC motors with variable speed drives (VSDs) to control Heating, Ventilating and Air Conditioning (HVAC) functions. Each of the banks is serviced by its own 45 kVA transformer; the only loads on these transformers are the AC drives. The gure below shows a rather innocuous looking snapshot. The variable speed drives are rather like large switchmode power supplies which demand peak current after reaching peak voltage. Power quality experience tells one that a concentration of electronic, single phase loads leads to a 3rd harmonic neutral current. The neutral current in this case is shown in the second gure and can be seen to be primarily composed of 180 Hz. current, peaking above 150 Amps.
Site 4 - Phase B-Neut. Snapshot 10:25:45 AM 200 150 100 50 0 50 100 150 200
Volts
Voltage Current
Amps
1 1 3 5
Amps
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The major problem at this site was the intense heating in the service transformers. The problem became especially acute when tenants on the second oor complained about the smell of smoke from the transformers below them. The transformers were doing a ne job of providing isolation from the third harmonic; the problem was that they were not the right size for the electronic load. In order to provide a complete analysis of a transformer with regard to IEEE 519 harmonics guidelines, some calculations from the name-plate of the transformer needed to be performed.
What was discovered was that the load on the transformers was at least 5 kVA over their nominal de-rated capacity which accounted for the severe heating. Both transformers were operating just above their maximum designed temperatures which will lead to premature insulation failure. What is not shown here, and was required to obtain the results is the raw data analysis from the power quality instrument that obtained the RMS and peak currents. The solution for this site was new K-rated transformers for each drive bank. Given the isolated nature of the drives and the low neutral to ground voltage, there was no need for phase shifting transformers or special neutral current limiting devices.
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Some of the elements that might be tracked by a PQ professional are: RMS (Root - Mean - Square) Measurements Average Measurements Peak Measurements Harmonic Analysis Power Line Event Logging
The key elements to mitigate power quality problems are: Proper grounding and wiring Eective mitigating equipment (if required)
eective may fail to protect sensitive equipment after such a change has occurred. When selecting equipment that has an operational heat loss, as indicated by an eciency rating, provision should be made for adequate cooling of the equipment, especially if it is to be located in a computer room. 4.2.1.1 Dedicated Circuits A dedicated circuit is a single circuit with one load. It is a relatively inexpensive distribution technique that can reduce load interaction. The ability of a dedicated circuit to solve power quality problems depends on its location, impedance, and other factors. To achieve the lowest possible impedance, theoretically, the load of the circuit should be as close as possible to the building service entrance. However, this could aggravate the situation if transients are a problem, since they could travel more freely through the system. For improved operation of the circuit, the neutral and the ground wires should be the same size as the current-carrying conductor. Tips and Cautions Dedicated circuits will solve local problems only. Properly installed dedicated circuits obviate the need for isolated grounding circuits. 4.2.1.2 Surge Protective Devices (SPDs; also known as Transient Voltage Surge Suppressors, TVSS) SPDs are energy diverters that pass the energy contained in a transient to the ground. There are a variety of designs available including gas discharge tubes, line clamps made of semiconducting material, and hybrid designs which may contain linear inductive or capacitive components. It is impor-
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tant to note that transient suppressors do not provide voltage regulation or isolation. 4.2.1.3 Lightning Arresters The lightning arrester is designed to remove large overvoltages and associated high energy levels. This is accomplished during an overvoltage by short-circuiting the line to ground in what is referred to as a crowbar eect of energy diversion. The conduction of energy to ground will cease when the current drops to zero. The response time for this technology is relatively slow. These products are used as primary arresters on main power feeders.
4.2.1.4 End-User SPDs
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Faster-acting SPDs that use Metal Oxide Varistors (MOVs), or silicon avalanche diodes (SADs) can be used for lower-voltage transient attenuation. They act by clamping line voltage to a specic value and conducting any excess impulse energy to ground, regardless of frequency. The energy shunting capability of a line clamp is expressed by its joule rating, which determines the amount of energy the device can handle. It is important to realize that these units are only as good as the ground wiring that they are connected to; routing transient energy to ground may result in the mis-operation of some devices. In addition, they are quite susceptible to longer duration overvoltages, which can lead to catastrophic component failure. Silicon avalanche diodes operate on lower voltages, handle less power, but tend to act faster than MOVs, and are often used in communication systems for these reasons. Due to the clamping nature of a surge suppressor, it cannot remove voltage irregularities that occur within the sine wave envelope but do not exceed the limiting threshold.
Voltage
0V
Time
170V transient: 250V peak 183V transient clamped at 183V peak MOV threshold
Figure 25: Effect of Line Clamp on Transient Voltages, 120 Volt System
183V 170V transient: 50V peak MOV threshold transient: 250V peak
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Voltage
0V
Time
4.2.1.5 Power Line Filters Filter design is a complex topic and needs to be properly addressed by a qualied power quality practitioner. Linear Passive Filter Design and Operation A linear lter is composed of linear components, such as inductors and capacitors. It passes the basic power frequency (60 Hz) and attenuates other frequencies which are in the form of electrical noise and harmonics. Some lters are tuned circuits, which means they address a small range of frequencies. Examples of lters that are not tuned are the simple low pass lter, and the simple high pass lter (next page). Uses
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Simple low pass lters attenuate high frequencies, and have the general characteristics most desired in lters for improved power quality and noise attenuation. Simple high pass lters attenuate low frequencies. Tuned shunt lters are not used for general power quality applications. Special designs are used to attenuate harmonics. A shunt connected tuned lter, which consists of an inductor, a capacitor and a resistor, is tuned to eliminate a specic harmonic order by providing a low impedance to the harmonic frequency and shunting the harmonic energy to ground. A number of these lters may be arranged in stages, with each stage selectively ltering a given harmonic frequency.
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Examples of Harmonic Filters Equipment which is either sensitive to electrical noise, or which creates it, is often designed with linear lters for protection of equipment. For instance, all power supplies contain electrical lters. For harmonics, multi-staged shunt lters are most eective for mitigation of lower order harmonics. Disadvantages Common mode noise is not necessarily eliminated by the use of linear lters. Low pass series lters are seldom used for harmonic attenuation since they must be rated for full line current making them relatively expensive. Shunt lters applied at individual loads can often be overloaded by harmonics produced by nearby loads or even at other customer sites.
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4.2.1.6 Isolation Transformers Design and Operation Isolation transformers consist of two coils (primary and secondary) intentionally coupled together, on a magnetic core. They have two primary functions: a) They provide isolation between two circuits, by converting electrical energy to magnetic energy and back to electrical energy, thus acting as a new power source. b) They provide a level of common mode shielding between two circuits. Since the ability of a transformer to pass high frequency noise varies directly with capacitance, isolation transformers should be designed to minimize the coupling capacitance between
primary and secondary sides, while increasing the coupling to ground. Isolation transformers have no direct current path between primary and secondary windings. This feature is not characteristic of an auto-transformer, and therefore an autotransformer cannot be used as an isolation transformer. Unshielded isolation transformers can only attenuate low frequency common mode noise. High frequency normal mode noise can be attenuated by specially designed and shielded isolation transformers, although it is not frequently required (consult with your electrical system expert). Advantages Isolation transformers are used to attenuate common mode noise. They provide a new neutral to ground reference point. They can be used to break ground loops. Isolation transformers can reduce higher order harmonics, but will not eliminate harmonic distortion or prevent notching. Isolation transformers may be combined with other equipment such as transient suppressors and circuit breakers to form complex circuits known as Power Distribution Units (PDUs). Only high quality shielded isolation transformers should be used in critical applications. Disadvantages No voltage regulation or ride-through capabilities are available. Poorly designed isolation transformers may produce harmonics.
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The ability of an enhanced isolation transformer to attenuate normal mode noise varies, depending on the load. 4.2.1.7 Line Voltage Regulators Design and Operation A line voltage regulator is a device that maintains a relatively constant voltage output within a specied range, regardless of input voltage variations. Some kinds of line voltage regulators can regulate, but not condition, the power. They are less frequently used, and include the ferroresonant transformer, the tap switching transformer, the variable ratio transformer, the magnetically coupled voltage regulator, the induction regulator and the saturable reactor. The ferroresonant transformer and tap switcher are discussed in more detail within this section. Auto-transformers are frequently used in voltage regulation devices. If an auto-transformer is used as the variable circuit element, it develops a variable voltage which is added to the incoming AC line voltage. A sample of the input voltage is rectied, ltered and compared to a DC reference voltage. The dierence is then used to oset the input voltage change. Auto-transformers are also used in Silicon Controlled Rectier regulators. In this case, the primary voltage of the autotransformer is varied by phase control. Uses These products regulate voltage to protect against momentary and transient disturbances, within a certain range. Their response time is typically one cycle. Regulators are already built into some sensitive equipment. Most regulators that are built into equipment, however, are DC regulators.
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Disadvantages Voltage regulators do not have noise suppression capabilities. Those with switching power supplies actually create noise in the input line. 4.2.1.8 Ferroresonant Transformers In contrast to a typical isolation transformer, the ferroresonant transformer is designed to operate at saturation. The ferroresonant transformer provides the same functions as the shielded isolation transformer, but also provides instantaneous, continual voltage regulation, as well as ride-through capabilities. A ferroresonant transformer has a relatively simple design, and no moving parts; however this mitigation device was designed for older, linear electrical loads. A ferroresonant transformer is often incompatible with modern electronic loads and should be used with caution on high demand loads. Ferroresonant transformers usually have higher operating temperatures that can lead to very warm equipment enclosure temperatures. It is therefore recommended that these transformers be safely guarded from accidental contact by personnel. 4.2.1.9 Tap Switching Transformers Design and Operation An electronic tap switching transformer, or tap switcher, regulates output voltage by changing the ratio of primary windings to secondary windings in response to uctuations in input voltage or load. This is accomplished with solid state switches (SCRs or TRIACS) which select the appropriate taps to compensate for the uctuations. Voltage is regulated not
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continuously, but in steps. Switching occurs when line voltage passes through zero, so transients are not created. The tap switcher can react in one or two cycles. Either peak or RMS voltage detectors may be used. Taps may either be on the primary or secondary side. Uses Where voltage uctuation is the primary concern. Disadvantages Voltage output changes are not continuous. Better voltage continuity is achieved by using more taps. If auto-transformers are used, no isolation is provided. 4.2.1.10 Power Conditioners
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Devices marketed as power conditioners are often combinations of the above-mentioned mitigation devices. They often contain transient voltage surge suppression, noise lters, and isolation transformers or voltage regulators. Careful consideration of product specications and the intended use are required in order to determine if they will be eective. 4.2.1.11 UPS Systems UPS means uninterruptible power supply. A UPS system contains a component that stores energy which can be used during power interruptions. UPSs are available in a wide range, from basic battery backup to units that can supply power for days. UPS systems can be on-line or o-line (standby). Typically, the on-line systems provide greater protection and cost more. These systems may be either rotary or static. Rotary systems employ rotating machines; static systems use solid state components.
A UPS does not necessarily provide protection against high energy impulses. A properly selected UPS system is the only product, other than a generating unit, that can protect critical loads against power interruptions exceeding 0.5 seconds and which can provide active regulated power. Some inexpensive UPS systems with low power ratings produce a square wave output, causing some loads to malfunction. This characteristic is particularly true for standby UPS systems. The problem can be avoided by selecting a UPS system with a synthesized sine wave. Disagreement often arises as to the preferred type of system, rotary or static. Rotary systems are often criticized for the regular maintenance they require, whereas static systems are criticized for the frequency of failed components. It should be pointed out that regular maintenance and parts replacement of rotary systems helps to prevent component failures, whereas static systems can run for a signicant period of time without maintenance before failure with minimal downtime. No matter what system is selected, the user should expect that some type of maintenance or replacement will eventually be required. Multiple UPS systems can be used for redundancy in critical applications. They can be arranged in parallel, in which case they normally share loads, or in isolation, so that each UPS supplies a specic load under normal operation. Large UPS systems (>100 kVA) typically employ inverters and wet-cell batteries, which require ventilation. Care should be taken to locate these items in protected, ventilated areas. Regardless of where the system is situated, the room should be relatively free of dust, and the temperature maintained near 25C for optimum battery life and performance. More recently
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designed small UPS systems (<100 kVA) employ sealed batteries, which emit no hydrogen gas, and transistorized inverters, which are very quiet. The batteries are mounted in a cabinet, and the whole system can be placed in a computer room. Care should be taken to ensure that adequate battery life is available for these systems. Battery Design and Selection A battery is an electrochemical device that converts stored chemical energy into electrical energy. Recharge time is typically 8-10 times the discharge time. When selecting a UPS battery, the cell size, cell life, required voltage, reliability, weight/space and manufacturers warranty should be considered. It is also important to note that battery discharge time as a function of load is not a linear relationship. Two basic types of batteries that are used for UPS systems are lead acid and Valve Regulated Lead Acid (VRLA). Carefully consider the minimum amount of battery time that is necessary in order to reduce capital and maintenance costs in the system. Rotary UPS A state-of-the-art, on-line rotary UPS is one of the most eective but more costly types of UPS systems. Although a number of designs are available, they include motor-generators with battery backups and y-wheel systems. 4.2.1.12 Isolated Grounding Outlets An isolated ground (IG) outlet as recognized by Electrical Codes is a receptacle, orange in colour or with an orange triangle and marked Isolated Ground, that is wired as an individual branch circuit outlet. This outlet has a separate green or green/yellow wire along with the normal uninsulated ground wire that runs continuously from the ground conductor termi-
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nal to the rst panelboard where it is connected to the ground bus. Bonding of the conduit, boxes, etc. of the circuit is accomplished by ordinary means, i.e., conduit or a separate ground wire. The two grounds are connected only at the panelboard. Many years ago, this arrangement was implemented to reduce common-mode noise problems. Common-mode noise is better attenuated at each device in the system and is in fact eectively ltered at the input of modern electronic devices. The IEEE Emerald Book states that: This type of equipment grounding conguration is only intended to be used for reducing common-mode electrical noise on the electronic load equipment circuit as described in the NEC. It has no other purpose and its eects are variable and controversial. Isolated grounding receptacles are no longer recommended for installation in any situation. The eects they are supposed to solve can be more easily and cheaply mitigated with robust electrical system design.
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Figure 28: Motor and Sensitive Loads Supplied from the Same Feeder
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If the feeder has a resistance of 0.075 ohms, during a motor start the voltage drop along the feeder is: V = IR = 160A x 0.075 = 12V Voltage at the sensitive loads is 120 -12 =108V Voltage at the motors is 208 - ( 3 x 12) =187V If the motor is a 10 HP motor, it will draw an inrush current in the order of 160 A for a short period of time when starting. The impedance of the feeders to the distribution panel supplying the motor and sensitive loads will cause a voltage drop of 12 volts or more while the motor is starting. Because of this voltage drop the sensitive loads will be supplied with only 108 volts for a short period of time. Unless the sensitive loads have an adequate amount of stored energy to ride-through the voltage sag, they may malfunction. In addition, the current drawn for the rst one or two cycles of the motor start, while the stator is magnetizing, is 2 to 3 times
higher than the normal starting current. This will lead to only 84 V feeding the sensitive loads during this time. If the motor load and the sensitive loads are supplied from separate feeders then the voltage drop does not occur in the feeder supplying the sensitive loads.
120V Negligible drop Computer Units
Figure 29: Motor and Computer Loads Supplied from Separate Feeder
An even better approach is to eectively create a new supply system for the sensitive loads by using a transformer in addition to a separate feeder
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Motors
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A transformer establishes a separately derived power source. The transformer can be of the step-down type to reduce the supply voltage to the utilization voltage of the equipment or an isolation transformer if the supply voltage is already at the appropriate voltage. Typical voltages for computer equipment are 120 volts single phase and 120/208 volts three-phase wye. If the sensitive loads are susceptible to some form of RFI (radio frequency interference), the transformer may utilize a shield that isolates electrical and magnetic noise coupling from the primary to the secondary of the transformer. This shield is connected to ground. The neutral on the secondary of the transformer must be connected to ground per the applicable Code in your jurisdiction.
harmonic). Computers and microprocessor controlled equipment operate at high frequencies (in the 100s of MHz for control devices and well into the GHz region for IT and communications equipment). IT equipment transfers data between various pieces of equipment at very high frequencies utilizing low signal levels. In the past, where these signal levels were referenced to the local ground system, they were susceptible to electrical noise and interference. Examples of the types of interfaces that suered from noise coupling problems were the RS-232 interface and the Centronics printer interface. Grounded interconnection standards like these have been largely superceded by isolated and higher speed connections like Ethernet, bre optics and USB. Where older analog communications systems and digital interface standards are still used, these types of equipment need an eective means of grounding for both low and high frequencies. A more eective approach is to eliminate all ground-referenced communication interfaces in a facility with newer, higher speed and noise immune interfaces. Eects of Frequency on Conductors Wiring systems used within a building generally have low impedance at low frequency, but as the frequency increases the impedance increases. Real wiring can be modeled by a wire with resistance and inductance and stray capacitance to ground distributed along its length. For a grounding conductor to be eective at high frequencies it must be short to minimize the eects of stray capacitance and distributed inductance along its length. A rule of thumb is that the conductor should be shorter than 1/20th of the wavelength at that frequency. This means a length shorter than 1.4 m at 10 MHz. The single point, parallel path ground, which makes for a
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good equipment ground, is a less reliable high frequency signal ground. In order to satisfy both equipment grounding and signal grounding requirements, a hybrid system should be employed. This system is a combination of the parallel path ground combined with a multipoint ground for good high frequency performance. One such method, described in IEEE 1100-1999, The Emerald Book, is a signal reference structure.
Typical Conductor Equivalent Circuit
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Resistance of Wire
Inductance of Wire
Signal Reference Structure A ground plane is a conducting surface that has low impedance over a range of frequencies. The ideal situation would be to have all communications equipment located on a ground plane so that short connections could be made from the equipment to the plane. While it is usually not practical to have a true ground plane, an eective alternative is a grid of conductors spaced on regular intervals, bonded at their intersections on the suboor of a rooms raised oor, where it exists. This is called a Signal Reference Grid (SRG). In the absence of a raised oor, the
bonded interconnection of equipment racks and trays at regular intervals also creates a SRG eect.
Common grounding point at point of penetration of the electrical conductors to computer room. Computer Room
Ground via Electrical Distribution System. Zero signal reference grid grounded to electrical system at the common grounding point.
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The grid is grounded to the electrical system ground at the point where the supply enters the room. All powered equipment is also grounded at this point making the equipment grounding a single point system. Equipment is bonded to the reference grid via short conductors creating a low impedance path to ground for high frequencies. This hybrid system satises both equipment and high frequency grounding requirements and complies with the Electrical Safety Code. It creates a more stable and robust environment for all equipment connected to it in the event of a voltage transient or system fault impacting the electrical system.
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When purchasing electrical products, ensure that they will eectively perform the functions that are required, and cause minimal degradation of the power system. It is a good idea to request a demonstration of the equipment within the plant, when possible, especially for mitigating equipment. Following installation of mitigating equipment, verify that the problem is solved. Always identify any equipment sensitivity requirements, such as sensitivity to voltage uctuations, in specications. Consider the interaction between mitigating equipment and the load. For instance, if the mitigating equipment has a high impedance, and the load has high inrush current (due, perhaps, to the starting of large motors), a voltage sag could result The noise suppression capabilities of some products may be specied in terms of peak attenuation, which may not be appropriate for some applications. In addition, it is important to know the conditions under which the attenuation was measured. Proper installation of electrical equipment is very important and yet often overlooked. For example, many ferroresonant transformers and power conditioners are improperly installed due to incorrectly sized primary conductors or breakers. Equipment Ratings The purchaser should check if quoted equipment capabilities apply to units operating at no load, partial load or full load. All electrical equipment should be properly sized. Products may be sized by power, in volt amps (VA), or by maximum current rating in amps. To determine proper sizing, the following steps should be taken:
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Determine the load operating voltage, current, and/or VA from the nameplate rating. Sum all individual VA ratings of the loads. To obtain an estimate of the power consumed by the load, which is the real power in watts, calculate: Real Power = VA x Power Factor. Many nameplate ratings assume a power factor of unity. If this is not a good assumption, factor this in. Some units are rated in Primary Power ratings. If this is the case then the sum of all secondary loads will have to be divided by the eciency of the unit in order to obtain the Primary Power rating. It is especially important to obtain the power requirements for sensitive loads from the manufacturer. Best Practices
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Reduce the number of disturbance sources. Maintain a malfunction log. Customers should be aware of the level of harmonics they are producing. If a customer is exceeding the acceptable limits of the distribution system, they may be required to shut down their facility. To minimize problems related to voltage sags use reduced voltage starters on motors If installing an isolation transformer, ensure that the ground on the secondary side is properly connected. Above all, know and understand the technology of mitigating equipment before applying it.
4.3.2 Troubleshooting
If an electrical end-user suspects that a power quality problem exists in his facility, there are a number of steps that may be
taken to troubleshoot the problem. The key is a process of elimination. Reputable consultants may be contacted by the customer to assist the process: 1 - Dene the type of disturbance, frequency of occurrence and magnitude of the problem. 2 - Determine which power conductors -- hot, neutral or ground -- have problems; this is critical, since some mitigation techniques only address problems with a specic conductor. For grounding problems, the source of the problem must be xed; no mitigating equipment will provide a solution. 3 - Check wiring for loose connections. 4 - 4. Check that proposed solutions actually work and follow-up.
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Copper.org
A site by the Copper Development Organization responsible for promoting the use of copper; check out the reference primer on power quality.
2) To provide an understanding of the energy savings potential of power quality related technologies; and, 3) To provide guidelines for evaluating black box technologies.
Information about types of disturbance, emission and immunity, etc., as well as the dierent IEC Standards can be found at: http://www.iec.ch/zone/emc/whatis.htm
CAN/CSA-C61000-2-2-04 Electromagnetic Compatibility (EMC) - Part 2-2:Environment - Compatibility Levels for Low-Frequency Conducted Disturbances and Signaling in Public Low-Voltage Power Supply Systems. CAN/CSA-CEI/IEC 61000-2-8-04 Electromagnetic Compatibility (EMC) - Part 2-8: Environment - Voltage Dips and Short Interruptions on Public Electric Power Supply Systems with Statistical Measurement Results. CAN/CSA-C61000-3-3-06 Electromagnetic Compatibility (EMC) - Part 3-3: Limits - Limitation of Voltage Changes, Voltage Fluctuations and Flicker in Public Low-Voltage Supply Systems, for Equipment with Rated Current <= 16 A per Phase and Not Subject to Conditional Connection. CAN/CSA C61000-3-6-04 Electromagnetic Compatibility (EMC) - Part 3: Limits - Section 6: Assessment of Emission Limits for Distorting Loads in MV and HV Power Systems - Basic EMC Publication. CAN/CSA-C61000-3-7-04 Electromagnetic Compatibility (EMC) - Part 3: Limits - Section 7: Assessment of Emission Limits for Fluctuating Loads in MV and HV Power Systems - Basic EMC Publication. CAN/CSA-CEI/IEC 61000-4-11-05 Electromagnetic Compatibility (EMC) - Part 4-11: Testing and Measurement Techniques - Voltage Dips, Short Interruptions and Voltage Variations Immunity Tests.
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CAN/CSA-CEI/IEC 61000-4-34-06 Electromagnetic Compatibility (EMC) - Part 4-34: Testing and Measurement Techniques - Voltage Dips, Short Interruptions and Voltage Variations Immunity Tests for Equipment with Input Current More Than 16 A per Phase. CAN/CSA-C61000-3-11-06 Electromagnetic Compatibility (EMC) - Part 3-11:Limits - Limitation of Voltage Changes, Voltage Fluctuations and Flicker in Public Low-Voltage Supply Systems - Equipment with Rated Current <= 75 A and Subject to Conditional Connection.
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T984700 5102 The Impact of the Electromagnetic Compatibility (EMC) Concept of Power Quality in The North American Electricity Industry T024700 5115 Solutions to PQ Disturbance Problems of Sensitive Equipment T024700 5114 Establishing Power Quality Guidelines
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