Reaction Tank Design For WWTP
Reaction Tank Design For WWTP
Bottom Operating / Design Pressure Operating / Design Temperature Hydrostatic Test Pressure Radiographic examination Type of Roof Joint efficiency Corrosion allowance (shell, bottom) Insulation Flange rating Material Data : Shell & Bottom Internals (Vortex Breaker) Nozzle necks Flange Bolts & nuts Gasket Foundation bolts/nuts Stiffener Painting (internal) Painting (external) Unit weight estimate (erection) SCOPE OF WORKS Design and Engineering Warranty and Guarantee Supply of Material Fabrication at Field Inspection and Testing Packing Documentation SCOPE OF SUPPLY Body (shell, bottom, roof, etc) Ladders and Handrail #### Anchor bolts and nuts Nameplate Lifting lug Moisture trap Vortex breaker Yes Yes Yes Yes Yes Yes Yes, if required Yes, if required Yes Yes, Mechanical Guarantee Yes Yes Yes Yes Yes A 283 C A 106 B A 106 B A 105 A 193 B7 / A 194 2H Non asbestos sheet gasket A 307 B / A 563 A A 36 Coal Tar Epoxy as per painting spec 40.743 6 mm 9 mm ATM / Full Water 25 / 60 Full Water Spot OPEN ROOF 0.85 1.7 / 1.7 None by Vendor by Vendor by Vendor by Vendor 120 m3 API 650 Latest Edition
Q Waktu operasi
HRT V D/H V = 1/4 D2H Diameter tangki Tinggi tangki Tinggi Liquid Motor Mixer G, Velocity Gradient Suhu Operasi V P
660.43
1350 1/s o 30 C 0.000798 g/cm.s 0.0000798 kg/m.s 2.5 m3 364 W 0.36 kW Motor dengan spesifikasi : Power
Mixing
WWT Rapid mixing for contact C rapid mixing for contact fi Flocculation WWT Rapid mixing for contact C rapid mixing for contact fi /3ph/415V/50Hz
Dipilih
3.75 kW 1 unit
Roof reinforcement External pipe support Internal Piping Internal Ladder Internal and External Coating Spare parts for Commissioning for One-year operation INSPECTION AND TESTING Hydrotest NDE Visual and dimension check - AGITATOR AND MOTOR (A-01) SERVICE MANUFACTURER MODEL CODE AND STANDARD OPERATING CONDITION Liquid Service temperature Sp. Gr. at service temp Viscosity at service temp Corr/Err caused by Capacity: Process ( chemical/physical) Baffles Working Volume Agitator location Type of Tank ( clilindrical ) CONSTRUCTION Shaft Diameter at propoller Shaft diameter at coupling Shaft Length Mounting Mechanical Seal Seal Type Seal liquid reservoir/tank and accessories Distance Propoller to bottom Ring size Blades size Blade Type Driver Support Agitator Support Coupling Fastening Flanges Erection weight Normal Rated
Yes, if required Yes, if required Yes, if required Yes, if required Yes, if required Yes Yes Yes Yes Yes
WATER AMBIENT BY VENDOR 1-3 H2S, CO2, S COMPOUND BY VENDOR BY VENDOR MIXING / HOMOGENIZE 3 at 120 BY VENDOR RAPID MIX TANK
BY VENDOR BY VENDOR BY VENDOR VERTICAL CENTERED ON TOP YES LIP SEAL BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR
30 m3 0.075 m3/min
Total weight Agitator weight Coupling weight Motor/Gear weight Local instruments Miscellaneous Name plate Stainless steel shim plates Setbolts for mounting driver Sparepart for for construction, Pe-commissioning, & Commissioning Sparepart for 1 (one) year operation Special tools Shop inspection and testing Painting (as per REK's spec) Painting material for field touch up Packing & rust prevention Vendor Documents Required (as per Requisition) PERFORMANCE Performance curve Min Continuity, Capacity Power Design Rotating Facing Coupling end Submergence Required Maximum Thrust Up/down Rated Speed Start Torque Normal Torque Driving System Duty Max allowable sound level/Expected MATERIAL Casing Inner case parts propeller Mounting Plate Shaft Shaft sleeve Mounting Bolt & Nut BEARING AND LUBRICATION Lubrication DRIVER : INDUCTION MOTOR Code and Standard Manufacturer IP Protection Rated power
BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR (if any) BY VENDOR BY VENDOR BY VENDOR BY VENDOR Separate Quotation BY VENDOR (if any) REQUIRED; WITNESSED BY VENDOR BY VENDOR; 5% of Painting Material BY VENDOR; 6 month storage BY VENDOR
0.35 - 0.7
75 liter/min kg/cm2
BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR 60-70 BY VENDOR BY VENDOR ELECTRICAL MOTOR CONTINUOUS 24 HR max 85 dBA
273*1.293/(273+toC) Density Gas/udara Suhu udara 30 oC Udara, 1.164980198 Ptc = Pitot tube constant, 0.85 ato 0.85 dr pabrik p = Avearge differential pressure 0.5 m Velocity, m/s 2.5 Luas Area 1.3 m2 Volumetric flow 3.2 m3/s 191.9 m3/min 191,944 LPM Perhitunga Root Blower Vrev=Konstanta desain Blower, displacement per revolution N = Operating Speed Slip = Konstanta Desain Blower, yg dsebabkan oleh internal clearance P = Total differential pressure across blower (P2-P1) Compression Rasio, 1.1 - 2, Compression Rasio utk Kompressor diatas 2, 5 Capacity, 10 - 10.000 m3/jam, dg tekanan diatas 1 kg/cm2(g) Inlet Capacity = Vrev*(N-Slip*sqrt(P) Power at Blower Shaft (BHP) FHP= Frictional Loss Input Power =0.00436*Vrev*N*P+FHP
BY VENDOR
Volt / Phase / Freq. Enclosure Insulation class / temperature rise INSPECTION AND TEST Performance Mechanical running All other inspection & test per req./spec. EXPERIENCES DELIVERY TIME - FeSO4 DOSING UNIT (D-01) Dosing Pump Manufacturer Quantity Motor Power Capacity Enclosure Material Mixing Tank Quantity Type Capacity Material Size (diameter x height) Agitator Material Motor Power for Agitator Motor Enclosure Piping, Valve, Line Specification, & Accessories - Ca(OH)2 DOSING UNIT (D-02) Dosing Pump Manufacturer Quantity Motor Power Capacity Enclosure Material Mixing Tank Quantity Type Capacity Material Size (diameter x height) Agitator Material Motor Power for Agitator Motor Enclosure
Dosis
Rp Rp
By Vendor 2 By Vendor By Vendor IP 65 Stainless steel / plastic 1 By Vendor By Vendor FRP/Stainless Steel by Vendor Stainless steel by Vendor IP 55 as per P&ID
By Vendor 2 By Vendor By Vendor IP 65 Stainless steel / plastic 1 By Vendor By Vendor FRP/Stainless Steel by Vendor Stainless steel by Vendor IP 55
as per P&ID
gallons
det time
Rapid mixing for contact Chemical rapid mixing for contact filtration Flocculation
500 - 1500 5 - 30s 1500 - 6000< 1s 2500 - 7500< 1s 50 - 100 25 - 150 25 -200 30 -60 min 2 - 10 min 2 - 5 min
Rapid mixing for contact Chemical rapid mixing for contact filtration
/3ph/415V/50Hz
fig, 4 , Np Vs Nre
3 sd 5
(Conc. 5 % Aq sol)
BM 278.1
L/bulan/unit 50,000