Allen-Bradley PowerFlex 525 AC Drives

The Next Generation of Powerful Performance and Flexible Control

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

PowerFlex 525 AC Drive

1st drive of the next generation of AllenBradley PowerFlex compact drives Provides ultimate flexibility to your applications Features are unmatched in the market place today The PowerFlex 525 can help you save money, maximize your system performance and reduce the time to design and deliver your machines
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PowerFlex 525 AC Drive Family

Power, control, flexibility and features for a wide range of applications Ideal for standalone machines and simple system integration

Unique modular design Seamless integration into Logix control architectures Embedded port for EtherNet/IP and Safe Torque-Off standard Easy to use configuration tools Flexible motor control and installation options

Power range:
100-120V: 0.4 to 1.1 kW / 0.5 to 1.5 Hp 200-240V: 0.4 to 15 kW / 0.5 to 20 Hp 380-480V: 0.4 to 22 kW / 0.5 to 30 Hp 525-600V: 0.4 to 22 kW / 0.5 to 30 Hp
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PowerFlex 525 AC Drive

Innovative Design Ease of Programming Communications

Removable control module speeds installation

One control module supports entire power range

Studio 5000: AOPs & ADC

Connected Component Workbench (CCW) Dedicated application parameter groups MainsFree programming

Embedded EtherNet/IP
Optional Dual Port EtherNet/IP Option Cards for DeviceNet, Profibus DP

No additional size penalty when adding option cards

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

PowerFlex 525 AC Drive

Safe-Torque Off

Embedded Safe-Torque Off SIL2/PLd standard

Operation at High Ambient Temperature Up to 50C 60C with current derating Optional fan kit allows 70C operation with current derating

Best-in-Class Power Rating & Global Voltage Classes 0.2 to 22kW (30HP) at 400V 110V, 200V, 400V, 600V

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Innovative Design
Unique modular design reduces installation and configuration time Standard offering includes embedded port for EtherNet/IP and Safe-Torque Off Industry leading compact footprint

No penalty for adding option cards

Smallest mounting clearances available for top and bottom of drive

High ambient operation to 70C

Flexible installation with both vertical and horizontal and side-by-side installation
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Speed Installation & Configuration

Install power module while you configure your drive in parallel Same control module supports entire power range reducing customer spare part inventory Uses standard USB connection for upload, download & flash MainsFree configuration allows the control module to be powered from the USB connection

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Flexible Installation
Best in class power ratings with compact foot print Optimize panel space with 50mm clearance for top and bottom of drives Flexible installation with both vertical and horizontal and side-by-side installation Addition of option cards does not affect footprint

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

High Ambient Temperature

Operates in ambient temperatures up to 70C (158F) with control module fan kit Reliable and robust components help contribute to withstanding extreme temperatures

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Flexibility in Motor Control

Ideal for any applicationmore motor control options than any other drive in its class

V/Hz Sensorless vector control

Economizer mode

Closed Loop Velocity Vector Control Permanent magnet motor control (future firmware release
Dec 2013)

Positioning with closed loop feedback allows simple positioning

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Flexibility in Motor Control

Point to Point position control

Cost effective and flexible For applications such as diverters, smart conveyors and packaging machines

PointStop

For applications requiring stops at designated positions regardless of the speed or load, and without the help of an encoder This set of parameters directs the drive to adjust its deceleration rate based on its speed when a command is initiated, allowing a motor to stop in the same position
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Simplified Programming
Configure your drives faster with intuitive tools

Dynamic HIM

LCD QuickView Scrolling Text Multiple Languages

Connected Components Workbench

Free software Application Programming Groups: AppView & CustomView

Studio 5000 Logix Designer

Premier Integration Automatic Device Configuration (ADC)

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Speed Installation & Configuration

USB connection is for upload/download of configuration file

Functions as a data transfer port only:

Upload Download Flash

No online programming via USB

Configuration file created in Connected Components Workbench Software

Software does not need to reside on PC to download a file

The USB configuration is similar to synchronizing a smart device with a computer

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Connected Components Workbench

Easy to use software Start up wizards further ease configuration Create your files on or offline Faster configuration with application specific sets Download to drive via standard USB connection Configure and control via standard EtherNet/IP communications

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Application Specific Parameter Groups

Speed configuration of common applications with the AppView tool Application parameters grouped together provide faster visibility to drive settings

AppView has a total of 8 groups including: conveyors, fans, mixers and pumps

AppView programming is available using Connected Components Workbench or the human interface module (HIM)
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Custom Configuration
CustomView configuration tool allows you to create and save custom parameter groups

Add or remove parameters from an AppView group or create your own

Up to 100 parameters

CustomView programming is available using Connected Components Workbench or HIM

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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CustomView Configuration
1. Select parameters from parameter list 2. Move parameters by clicking the add or remove buttons 3. Parameters appear in the CustomView window

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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StepLogic Function
Logic controlled steps using preset speed settings
Each step can be programmed to:
Step, based on digital input(s) command (drive can perform basic AND, OR and NOT logic) Step, based on a specified time Control speed, direction and accel/decel rate

Logic In 1 Logic In 2 Stp Logic Out 60Hz

40Hz 20Hz 0Hz -20Hz -40Hz Step 5 Step 0 Step 1 20s

Step 4

Step 7

End Program

3-Wire Start PLC Input 1 PLC Input 2 PLC Output

Control the status of an output Make deterministic jumps

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Communications
Configure, control and monitor your devices with onboard communications Seamless integration into Logix architecture with a standard embedded port for EtherNet/IP Optional dual port EtherNet/IP card provides more connectivity options and device level ring (DLR) functionality Supports additional industrial networks

DeviceNet Profibus DP (single port)

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EtherNet/IP Topologies
Linear

Star

Ring
Only Rockwell Automation supports rings at the device level (DLR)

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Automatic Device Configuration (ADC)

ADC allows a user to configure their Logix system to automatically download a drives configuration Ideal for drive replacement

ADC is a version 20 and above feature

Also compliments:

Stratix 6000 & 8000 and 5700 switches

Automatically assigns IP Address Flashes the drive and peripherals

Download button

Firmware Supervisor

Add-On Profile (AOP) of desired drive in RSLogix 5000

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Automatic Device Configuration (ADC)

Example
2:00 AM

Stratix 6000 / 8000 / 5700

EtherNet/IP
Configuration Flash IP Address

Helps save the user time and money by reducing downtime

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Reduce Downtime with Automatic Device Configuration

Topologies Competitive controller
Stratix 2000

ADC No

Automatic assignment of EtherNet/IP address No

Manually load EtherNet/IP Required

Yes
Stratix 5700, 6000, 8000

No

Required

Yes

Yes

No

Only drives from Rockwell Automation have this capability

DLR

Yes

No

Required

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Embedded EtherNet/IP & Dual Port Card

Dual port EtherNet/IP provides an additional networking solution that can simplify installation and lower costs associated with switches Dual port card provides DLR (device level ring) functionality Maximum recommended number of nodes in a DLR network is 50

When dual port card is installed, embedded single port still available for drive programming

Drive does not act as e-tap

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Datalinks
PowerFlex 525 drives provide 8 datalinks:

4 in and 4 out

Ease of programming by allowing drives to transfer any parameter values to controllers

Reduces programming time by eliminating the need to write a message

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Safety
Help protect your personnel and assets with standard embedded Safe Torque-Off Reduce wiring and installation space with embedded safety Helps with faster start ups and reduces wear on motor assets Provides safety rating up to and including SIL2/PLd Cat 3

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Energy Savings
Energy saving features help reduce energy consumption and increase efficiency Economizer mode in sensorless vector control adjusts to reduce energy consumption while meeting the demands of the application

Measures power consumption Optimizes current output Delivers reduction in energy consumption

Energy parameters deliver data on energy usage and can help monitor health of assets Replace traditional flow control with variable frequency drives

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Energy Savings Calculators

Calculate potential energy savings with fan and pump energy savings tools

Multiple languages

Multiple currencies

Compare conventional flow control methods with PowerFlex drives iOS and Android apps

On the web: www.rockwellenergycalc.com

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

EMC Solutions
Standard offering for embedded EMC filtering

Single phase 200-240V Three phase 380-480V Foot print piggy back style for frame A, B and C drives

Optional external filter for all voltages

EN 55011

Class B
Housing, trades and light Industries

Class A Group 1
Industrial environment

Class A Group 2
Industrial environment

EN/IEC 61800-3

Category C1
First environment Home and Office

Category C2
First environment Home and Office

Category C3
Second environment Industrial

Integral External

30 meters

10 meters 100 meters

20 meters 100 meters

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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PowerFlex 525 Inputs & Outputs

7 Digital Input (6 Programmable)

2 Digital Output 2 Analog Input 1 Analog Output 2 Relay Output (1 Form A , 1 Form B)

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

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Multi-Drive Mode Configuration

Connect up to five PowerFlex 525 AC drives using one node of EtherNet/IP or DeviceNet network Requires one drive on either EtherNet/IP or DeviceNet as RS-485/DSI master Up to four additional drives can be added on the RS-485/DSI network as slaves
EtherNet/IP or DeviceNet

DSI
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Worldwide Certifications
UL 508C cUL508C REACH CE
Low Voltage: EN61800-5-1 Machinery Safety: EN60204:2006 EMC: IEC 61800-3:2004 + Am1:2011

ATEX
EN 50495

C-Tick
EN61800-3 (1996 with A.11, 2000)

SEMI-F47 GOST-R Marine: RINA Rules ACS 156 (2003 build. code) RoHS KCC

TUV
SIL3: EN 62061:2005 /IEC 61508 / EN 61800-5-2:2007 Cat 3 / PLd: EN ISO 13849-1:2008

Meets Worldwide Standards

Copyright 2012 Rockwell Automation, Inc. All rights reserved. 33

PowerFlex 525 on the Web

View online at: www.ab.com/powerflex525

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Thank you

Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. www.rockwellautomation.com

Copyright 2012 Rockwell Automation, Inc. All rights reserved.