CREI
CREI
E
N
G
L
I
S
H
WARNING ! ! !
IT IS ESSENTIAL A CORRECT
EARTH CONNECTION.
INDEX
1 . MAIN FEATURES.....................................................................................................3
8.
1.1
DPS 32 C22-VE1, 2, 3 - V TECHNICAL SPECIFICATIONS.......................................3
1.2 TECHNICAL SPECIFICATIONS OF THE ENCODER ..........................................................3
1.3 PROGRAMMER GUIDE ................................................................................................4
ENCLOSURE A.........................................................................................I
ENCLOSURE B ........................................................................................ II
LAYOUT DRAWING
CONNECTION ENCODER AND PROGRAMMER /OUTPUTS
5.
6.
7.
ENCLOSURE C......................................................................................IV
ADVANCE CHART
ENCLOSURE D....................................................................................... V
CABLE CONNECTION SERIAL PORT PC -> DPS
ENCLOSURE E ......................................................................................VI
CABLE CONNECTION SERIAL PORT DPS -> BMS
ENCLOSURE F .................................................................................... VII
PROGRAM TABLE
ENCLOSURE G........................................................................................ X
SPECIAL FUNCTIONS..........................................................................................11
7.1
MAINTENANCE CYCLE........................................................................................11
2 - English
1 . MAIN FEATURES
This unit has been designed and realised to generate and process electrical
timing signals necessary to run any automatic machine type.
The equipment is based on the principle of a cam programmer; instead of
using special shaped cams or adjustable cams to actuate the microswitches,
the wanted "ON/OFF" switching points are keyboard programmed.
Comprehension :
Cam : Function allowing ON/OFF signals within 360 degrees of a
complete revolution (turn).
Phase: Cam section included between the "ON" condition and the
subsequent "OFF" one. The "ON/OFF" points (at this points on the
electrical output there are the condition "1") are determined during the
programming phase and chosen by the programmer with one degree
resolution .
Size : Configuration defined by a complete program of all used Cams, with
relevant phases
Encoder : Pulse generator to be fitted on continuous motion mechanical
members with direct drive.
Programmer : The unit receives the pulses from the encoder and
processes them according to the pre-set program (size).
3 - English
1.
4.
Italian
German
2.
5.
English
Spanish
3.
French
3 . Clock Menu
From the main display, use the Clock key to be able to set the date and
time. Then use the following keys:
Clear to leave the settings as they currently are.
X
Once changed, use the 6 key to confirm. This operation will be used
whenever a data entry needs to be confirmed.
Type the number which corresponds to the desired day of the week.
Clock Menu
1.
4.
7.
Function Menu
Message Menu
Cam Menu
Monday
Thursday
Sunday
2.
5.
Tuesday
Friday
3.
6.
Wednesday
Saturday
Continue through the rest of the menus till the last display always
confirming with the 6 key. At the end, use the Clear key to return to the
main display.
4 - English
4 . Function menu
Use the 6 key to access the Function menu from the main display.
Continue using the On-line instructions until the code (4-5-6) is requested.
Once in the function menu, the list of functions may be scrolled forward
with the 6key or backwards with the 5 key. Use the 6 key to confirm
any data change. Use the Clear at any time to exit the function menu.
Warning: Once in this menu, any change made will take affect
immediately without it being confirmed. It is good practice therefore
not to give the access code to unauthorised personnel.
Before entering the menu, general summary
information is displayed (Serial number and
software in use).
4.1
Output Size
to the true requirements. This for the reason that no variables are taken into
consideration which distinguishes delays or mechanical differences
between machines. A more practical way is by starting with a very low
value and gradually increasing it until the correct value is found. It is
preferable that the advanced value is found at the maximum speed for the
machine. This assures that the value will work correctly even at the low
speeds.
The mathematical formula is as follows:
Known data: - Encoder Rotation speed (Cycles/Min)
- Advances/Delay necessary (Degrees)
Value to Find: - Value in ms (milliseconds to set on the programmer)
Cycles/Min/60 = n (Cycles/Sec)
1000 / n = N (milliseconds/Revolution)
N / 360 = Q (milliseconds/degree)
Q x Degrees of Advances = T (time in milliseconds to set on the
programmer)
Example:
Encoder shaft = 300 Turns/Min
Advances Required = 30 Degrees
300 / 60 = 5 Cycles/Sec.
1000 / 5 = 200 milliseconds/turn
200 / 360 = 0.55 milliseconds per degree
0.55 x 30 = 16.6ms (anticipation time to set on the programmer)
Advances Function
Confirm with 6.
The advances units is in ms. This value can be found in practice or with a
simple mathematical formula (illustrated later on) but may not correspond
5 - English
Delay Function
4.5
There are two sets of four Cams (17-24)
dedicated to this function which can be
programmed in the same manner as the
Advances function.
4.4
Ratio Function
Type in COUNT if you wish to use the encoder Zero-Mark (a logical use).
Then exit and rotate the encoder shaft until it coincides with machines 0
point. At this point, tighten the encoder coupling between the encoder shaft
and the mechanical joint to fix the encoder position.
Type in X if it is not possible to obtain a correspondence as described
above. The programmer will automatically calculate the offset degrees
between the encoder with the machine.
4.6
exceeded.
Obviously, if this Cam is used for this purpose, it cannot be used normally.
6 - English
Male connector
on PDS.
CAM Test: This gives the possibility to test the Cam outputs. This is useful
after machine installation or for diagnosing an eventual problem situation.
Common = PIN 1 = 0 Vcc
2 - 3 - 4 - 5 = 24 Vcc
per bit = 1
2 - 3 - 4 - 5 = 0 Vcc
per bit = 0
5.
Message Menu
6.
Cam Menu
Using the 6 key from the main display, the Function menu or the Cam
programming functions are accessed. Use the 6 key again to start
programming.
Use the Alarm key to access the menu options in order to display or input
Alarm messages. Up to 180 messages may be programmed in the standard
version. 256 or 512 message versions are available.
There are two methods of programming the messages;
1)
Input using the CREI-STT alphanumeric keypad (KEYB 1/4)
which is connected to a small interface (BMS) and then to the programmer.
2)
Input with a PC a CREI-STT message software. Once the messages
have been typed in, they can be transmitted to the DPS using the serial
port.
The messages may be selected in using a PLC and a (BMS) interface with
8 terminals for the inputs and 2 for the power supply (+24V and Ground).
The 8 inputs can be binary codes to enable any of the 180 available
messages.
There is also an interface board with 31 inputs for the signals which arrive
directly from the machine.
NB: All the functions described till now are the ones present in the
standard version. For special requests, contact CREI-STT Electronic
directly.
ATTENTION
The operations performed in this menu do NOT take effect immediately
like they in the Function menu. They take effect only after the work is
completed with a save operation (as we will see later on). Therefore, to exit
without saving the programmed formats, use the key till the main display
is reached.
6.1
Cam Programming
Type in the format number to program and then confirm the operation with
the 6 key.
If the format is being programmed for the first time, it is good practice to
confirm the deletion.
8 - English
Type in the Cam number to program and confirm with the 6 key.
6.2
Each cam can be programmed with as many as 180 different phases. Its not
necessary to program the phases in any particular order. The programmer
will reorder the phases sequentially. There must NOT be any overlapping
phases in the list.
Type in the Phase end degrees (E.g. 160) and confirm with the 6 key.
Eg.
Phase #1
Phase #2
Start: 135
Start: 212
End: 225
End: 260
Type in the Phase start degrees (E.g. 130) and confirm with the 6 key.
Operations to perform:
Follow the previous instructions till step #5 without using the 6 key to
confirm. Instead use the 5 key to place the cursor in the Phase start field
again and type in a new start phase.
If the new phase values are not within the other phase values (as indicated
in the example), then 2 different phases are pre programmed. The number
9 - English
Type in 120 in place of 142 for the Phase end degrees and confirm
with the 6 key. At this point, only 3 phase will remain once saved.
10
This screen does not appear when a cam is programmed for the first time.
6.3
6.4
Copying existing Size
This function is useful in case a size is needed where the cam program
differs very little from the base size.
Instead of rewriting all the cam information, simply copy an existing size
to a new size as follows:
Example: Copy size 3 to new size 4.
Example:
CAM # 09
Phase #1
087 - 113
Phase #2
120 - 142
Phase #3
227 - 239
Phase #4
270 - 315
Screen .10 would display the following:
Use the keyboard to select the cam to delete by typing 002 in place of
004.
6.5
Auto acquisition of cam
This function allows to write cam directly during setting machine without
known exactly the value degree. Assure the encoder is connected to the
digital programmer switch then follow the instruction till point 4 and type
prod/ON key ; the start value will be loaded from the position of the
encoder. Confirm with 6 and rotate the encoder at the end position . Now
type Reset/Off key to load the end value of the cam.
10 - English
7.
Special Functions
8.
Trouble Shooting
11 - English
Check Control that the programmer is compatible with the output stages
(PNP, NPN, Relays) and the flat cables are connected correctly. Use the
CAM TEST function to control all the outputs. If it still does not work
properly, then check for the possibility of any short circuits.
Fault Incorrect outputs in relation to the programmed phases.
Check Use the ENCODER TEST function described in section 4.8 to
verify that the encoder works properly. Then eventually control the 24VDC
supply voltage on the two 25 pin output connectors for correct level and
that its free of noise.
NB: The outputs are short circuit protected. The LEDS on the front of
the programmer evidence any eventual fault (FAIL). If a short circuit
occurs, the protection circuit automatically disables the outputs.
To reactivate them, cycle power off and then on again after the short has
been removed. If the FAIL LEDS still come on, turn power off, remove the
output connector and wait a few seconds before reconnecting and turning
power back on again. This gives the protection circuit time to reset itself. If
the FAIL LEDS still come on, means that one of the outputs from the
driver circuit has burned out.
12 - English
xH
DIMA DI FORATURA
DRILLING TEMPLATE
GABARIT DE PERAGE
Modello
Fissaggio
Attacco
IP65CLR
flangia
Radial
55
65
6,5
14,5
20
31,6
10
52,4
IP65CE
servo
Axial
45,5
65
16
25
36
10
48
IP54CSF
servo
Axial
47
65
10
11,45
45,6
10
55
IP65L
flangia
Axial
62
65
14
23,5
38
10
52,4
Bit 1
Bit 2
Bit 3
Bit 1
Bit 3
Bit 4
Bit 5
OUT3
Bit 4
Bit 6
Bit 7
Bit 6
OUT1
Bit 8
Bit 9
GND
Bit 0
15 GND *
10
Bit 2
14 24Vcc
11
OUT4
12
OUT2
13
Bit 5
12 Bit 10 / RESET *
13 24Vcc
14
Bit7
15
+24Vcc
*Collegamento Micro Reset automatico: Quando si usano le camme rapportate preferibile uscire dal connettore encoder . La Schermatura del cavo deve
essere collegata unitamente al filo del piedino 15 nel connettore IP54 e alla lettera T nel connettore IP65 solo al alto encoder.
Micro connection Automatic Reset: When ratio cams are used it is advisable to come out from the encoder connector. The cable screening has to be
connected to the foot wire 15 on connector IP54 and to letter T on connector IP65 only on encoder side.
II
CONN. 25 P.
CAM NUM.
CONN. 25 P.
CAM NUM.
GND
14
GND
n.c.
15
out 16 / 32
out 15 / 31
16
out 14 / 30
out 13 / 29
17
out 12 / 28
out 11 / 27
18
out 10 / 26
out 9 / 25
19
24Vcc ext.
24Vcc ext.
20
24Vcc ext.
out 8 / 24
21
out 7 / 23
out 6 / 22
22
out 5 / 21
10
out 4 / 20
23
out 3 / 19
11
out 2 / 18
24
out 1 / 17
12
n.c.
25
GND
13
GND
III
Comando
24Vcc
bit 2
bit 4
nc
bit 5
bit 7
nc
GND
bit 1
10
bit 3
11
nc
12
nc
13
bit 6
14
bit 8
15
24Vcc
bit 1 = 24Vcc
bit 0 = 0 Vcc
IV
50
g./min.
100
g./min.
150
g./min.
200
g./min.
250
g./min.
300
g./min.
350
g./min.
400
g./min.
450
g./min.
500
g./min.
20
33
msec
66
16
msec
33
11
msec
22
8
msec
16
6
msec
13
5
msec
11
4
msec
9
4
msec
8
3
msec
7
3
msec
6
30
100
50
33
25
20
16
14
12
11
10
40
133
66
44
33
26
22
19
16
14
13
50
166
83
55
41
33
27
23
20
18
13
60
200
100
66
50
40
33
28
25
22
20
70
233
116
77
58
46
38
33
29
25
33
80
266
133
89
66
53
44
38
33
29
26
90
300
msec
150
msec
100
msec
75
Msec
60
msec
50
msec
42
msec
37
msec
33
msec
30
msec
CAVETTO RS232
CONN. FEMMINA
SOCKET
Pin 2
CONN. MASCHIO
PLUG
Pin 3
Pin 3
Pin 4
Pin 6
Pin 2
Pin 7
Pin 7
Pin 8
Pin 8
Pin 5
Pin 1
Impostare la stessa velocit di Trasmissione/Ricezione sia sul DPS che sul PC (vedere
file.txt allegato al software).
Per il software di comunicazione richiedere a CREI STT Elettronica.
Setting the same baudrate of transmission on DPS and PC through the programming
software.
Contact CREI STT Elettronica (see enclosure g) for software communication.
Fixer la mme vitesse de transmission sur le DPS et sur le PC (voir fichier.txt joint au
logiciel.
VI
Pin 1
1 bit
Pin 2
2 bit
Pin 3
3 bit
Pin 4
4 bit
Pin 5
5 bit
Pin 6
6 bit
Pin 7
7 bit
Pin 8
8 bit
C
+/CN1
CN2
VII
OUTPUT 24 VDC
Alimentazione / feed / alimentation
24Vdc
Verso il DPS cavo flat 1mt. /toward the
DPS ,flat cable 1mt. / vers le DPS, cable
plat 1mt.
Per KEYB/4 (tastiera alfanumerica)
External Keyboard
CAM
PHASE
ON
OFF
PHASE
ON
OFF
PHASE
ON
OFF
PHASE
ON
OFF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
VIII
PHASE
ON
OFF
PHASE
ON
OFF
PHASE
ON
OFF
PHASE
ON
OFF
CAM
PHASE
ON
OFF
ON
OFF
ON
OFF
ON
OFF
1
2
3
4
5
6
7
8
9
0
11
12
13
14
15
16
IX
ON
OFF
ON
OFF
ON
OFF
ON
OFF
GRADI DI SFASAMENTO
__________
VELOCITA
________________
SENSO DI ROTAZIONE
____________
DISPLACEMENT DEGREES
SPEED
REVOLUTION DIRECTION
DEGRES DE PHASAGE
VITESSE
SENS DE ROTATION
VERSCHIEBUNGSGRADE
GESCHWINDIGKEIT
DREHRICHTUNG
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
anticipo ms.
camme
anticipo ms.
http: // www.creistt.com
e-mail : dps@creistt.com.it
XI