RCC Bund Wall Without Shear Key
RCC Bund Wall Without Shear Key
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
TABLE OF CONTENTS
4.3.1
Design Data
4.3.2
Design Philosophy
4.3.3
Design of Wall
4.3.4
APPENDIX - I
PAGE NO
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
1.0
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
INTRODUCTION
RCC retaining walls are provided around the liquid storaeg tanks wherever necessary
to retain the liquid in the event of any possible oil leakages or tank burst conditions.
The various types of retaining walls are cantilever wall, counterfort wall,
butress wall etc.
The type of RCC retaining wall to be adopted depends on the economy and
construction feasibility.
2.0
SCOPE OF WORK
Scope of this document is to furnish design calculation for Cantilever Bund Wall.
Refer Appendix -1 for typical details of RC detail of wall.
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
1.6
=
=
0.4
0.3
=
=
5
2
m
m
1.6
=
=
2.7
0.4
m
m
0.5
0.3
0.3652
=
=
Tank
Farm
area
H1
H
H2
D1
D
Bh
Bt
Wb
0.308
3.253
N/mm2
414
N/mm2
20
mm
=
=
20
75
Bc
1.75
1.75
B1
F
24
mm
mm
KN/m3
8.77
KN/m3
Hydrostatic pressure due to stored liquid during spillages or tank burst conditions.
In this case cantilever wall has been analyzed for the submerged liquid pressure from tank side
only passive earth pressure on the other side of retaining wall to the possible extent of 2/3
height of overburden soil. While checking for the stability, wt of earth from both the side & wt of
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
The stability and base pressure check for the retaining wall have been carried out to decide the
size and other details of the assumed retaining wall. The structural calculations are carried out later.
4.3.3 DESIGN OF WALL :
4.3.3.1 BM Calculation For Case 1 :
a)
Active earth pressure ( Pa )
=
=
*Ka*H2
Qw
8.870 KN/m2
P a * H2 / 2
7.096 kN
Pa * H2 / 2 * H2 / 3
3.785
kNm
0.76
KN/m2
Qw * (H1-H)
2.28
kN
Qw * (H1-H) * ((H1-H)/2+H2)
b)
Wind pressure ( Qw )
Pa
c)
Passive earth pressure, ( Pp )
=
=
d)
Additional Shear ( Vadd )
=
=
7.068
kNm
*Kp*D1
0.00
KN/m2
P p * D1 / 2
0.000 kN
Pp * D1 / 2 * D1 / 3
0.000
0.53
=
=
=
=
kNm
kN
kNm
Va + Vw + Vadd - Vp
9.38
kN
Ma + Mw + Madd - Mp
11.38
kNm
Qw
=
=
w*(H1-W b-F)
37.711 KN/m2
Pw * (H1-W b-F)/2
81.079 kN
Pw * (H1-W b-F)2/6
116.213 kNm
Pa
Pw
Pp
=
=
c)
Passive earth pressure ( Pp )
=
=
=
=
d)
Wind pressure ( Qw )
3.639 kN
Ka*D13/6
1.941
0.000 KN/m2
P p * H2 / 2
0.000 kN
Pp * H2 / 2 * H2 / 3
0.76
Qw * F
kNm
*Kp*H2
4.549 KN/m2
Ka*D12/2
0.000
0
Mr Dipak
Mr Girish Kurnool
Ka * D1
JI-180-000-ECV-CAL-050
kNm
KN/m2
0.228 kN
Qw * F * (F/2 + (H1-F-W b))
1.0146
kNm
0.00
kN
0.53
kNm
=
=
=
=
Vl + Va + Vw + Vadd - Vp
84.95 kN
Ml + Ma + Mw + Madd - Mp
119.70 kNm
Effective depth ( d )
=
=
kNm
mm
=
=
=
=
=
=
Mu / fcu bd2
30
0.056
167.58
x 1000
<
x 106
x 315
0.156
x 315
0.056
/0.9)]
=
=
Required Ast1
=
=
M / [0.95*fy*z]
=
=
=
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
1449.84 mm2/m
/ 100
0.25
1000
500
x 1000
mm2
mm2
1449.84 mm2
x 400
/ 100
on both face
on each face
Max of Ast1, Ast2 & Ast3
mm c/c
2093
0.52 %
mm2
=
200
=
=
=
=
=
0.13
520
12
mm c/c
565
x 1000
mm2
x 400
/ 100
mm
mm2
Maximum Of V1 & V2
84.95
1.4 * Vf
kN
118.92
kN
=
=
Vu1/bd
0.38
N/mm
4.38
N/mm2
Max( 0.8fcu , 5 )
or
5 N/mm2
100Ast / bd
Revise value of ( vc )
=
=
0.66
0.51
N/mm
vc*( fcu /25 )1/3
0.54
N/mm
Since vc > v1, Hence section is SAFE in shear
JI-180-000-ECV-CAL-050
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Mr Dipak
Mr Girish Kurnool
0.3
=
=
fy
=
Thermal strain r
R
=
=
=
=
=
0.6
( Per Table 3.3 of BS 8110-2)
Coefficient of thermal expansion of mature concrete
0.000012 Table 7.3 of BS 8110 ( Part 2 )
Fall in temperatue between hydration peak and ambient
20
( per Table 3.2 of BS 8110-2)
Thermal strain r
0.0001152
=
3*acr*r/(1+2*((acr-cmin)/(h-x)))
=
=
=
=
=
=
=
=
=
Dist from point considered to the surface of the nearest long bar
Sqrt( S/22+ (c+/2)2 ) - (/2)
acr
113.31 mm
Size of each reinforcing bar
20
Depth of wall = B
400
Spacing of reinforcement
150
As
=
=
Area of steel
2093.333
W1
D
S
0.03
mm
<
0.30
mm
3*acr*m/(1+2*(acr - cmin)/(h-x))
Where,
acr
=
=
=
=
=
113.31
mm
OK
=
=
=
=
=
=
0.001
119.698 kNm
M/(As*(d-S'/2))
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
( Unfactored moment)
194.5708 N/mm2
OK
Overall depth of member
400
mm
= D
bt
=
=
Es
a
=
=
=
=
=
=
=
=
cmin
=
=
=
=
=
=
=
=
=
=
=
=
Mu / fcu bd2
0.056
<
0.156
d* [ 0.5 + sqrt ( 0.25 - k/0.9 )]
293.88 mm
&
293.88 mm
Depth of stress block
42.23868 mm
depth of neutral axis
(d-z)/0.45
46.93186 mm
3*acr*m/(1+2*(acr - cmin)/(h-x))
z
z
S'
x
W2
=
=
0.28
mm
<
&
299.25
0.30
0.95 x d
mm
mm
OK
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
Clockwise Moment
Anti clockwie Moment
+Ve
-Ve
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
+Ve
-Ve
=
=
=
=
*Ka*H
11.088
Pa * H/2
Qw
KN/m2
11.088 kN
Pa * H/2 * H/3
7.392
kNm
A
b)
Wind pressure ( Qw )
Pa
KN/m
=
0.76
( Refer Civil & Structural design philosophy JI-180-000-ECV-SPE-001)
Qw * (H1-H)
Shear at base due to wind
=
2
pressure ( Vw )
c)
Passive earth pressure, ( Pp )
7.980
=
=
Kp*D
d)
Additional Shear ( Vadd )
Additional Moment ( Madd )
2.280 kN
Qw * (H1-H) * ((H1-H)/2+H)
=
=
0.000
Pp * D/2
kNm
( Passive pressure
has been neglected )
KN/m2
0.000 kN
Pp * D/2 *D/3
0.000
0.53
kNm
kN
kNm
=
=
Mp - Ma - Mw - Madd
-15.90
kNm
W1 =
33.12
kN
W 1' =
5.52
kN
W2 =
0.50 x 1.60 x 18
14.4
kN
W 2' =
0.50
kN
W3 =
34.56
kN
77.76
kN
4.30
kN
W4 =
2.70 x 1.60 x 18
Additional Axial Force ( W add )
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
170.16087 kN
B1 = 0.30
Wadd
B1 = 0.37
GL
W2'
W1
H1 = 5.00
W2
GL
D1 = 1.60
W1'
H2 = 1.60
W4
A
W3
Bh = 2.70
Wb = 0.40
B = 0.40
Bt = 0.50
Restoring moment ( Mr )
W 1*(Bh+0.5*B1) + W 2*(Bh+B+0.5*Bt) + W 3*(Bh+Bt+B)/2 + W add*(Bh+0.5*B1)
=
W 1' *(Bh+B1+(B-B1)/3) + W 2' * (Bh+B1+(B-Bc)*2/3) + W 4*Bh/2
=
340.329
F.O.S
kNm
=
=
Mr / Mo
21.402
>
1.75
OK
F.O.S
=
=
Vp - Va - Vw - Vadd
-13.368
kN
=
=
=
=
=
170.16
tan(2/3)
0.391
*W
66.465
kN
=
=
kN
=
=
=
=
=
=
3.6
1.00
BL
3.6
B L2 / 6
2.16
m
m
W
Mr
170.16
kN
340.33
kNm
Mo
-15.90
kNm
m2
m3
OK
=
=
=
=
x
0.107
=
=
Wxe
18.207
kNm
Pressure
P1
W /A
55.70
KN/m
P2
0
Mr Dipak
Mr Girish Kurnool
( Mr - Mo ) / W
1.907
Eccentricity ( e )
JI-180-000-ECV-CAL-050
L/2
<
0.6
(L/6)
OK
Me / Z
38.83764 KN/m2
>
<
0
186
Comp
OK
PRESSURE DIAGRAM
Down pressures :
Tank side pressure
( Earth + Base Slab )
=
=
(xD1) + (cxW b)
=
=
(xH2) + (cxW b)
38.40
38.40
KN/m2
KN/m2
1.907
1.8
Base Pressure :
P2
1.8
2.70
0.40
38.84
51.48
0.50
53.35
P1
55.70
Downward Pressure :
38.40
38.40
Effective Depth d
Tank farm side :
a ) Shear force at wall face
0.315
38.84 x
18.25
2.70
38.40 x
kN
+
2.70
12.64 x
2.70 /2
2.385
38.40 x
kN
+
2.385
11.17 x
2.385 /2
10.43 x
2.228 /2
=
b ) Shear at d distance from
the wall face
i.e. = 2.70 - 0.315 = 2.385
38.84 x
14.36
38.84 x
2.228
=
Other side :
a ) Shear force at wall face
38.84 x
12.64 x
38.40 x
16.96
2.70 x
2.70 x
2.70 x
kNm
38.40 x
53.35 x
-8.06
kN
38.40 x
-3.12
0.185
54.83 x
kN
38.40 x
-
0.028
55.57 x
d ) BM
38.40 x
53.35 x
2.34 x
-2.06
=
b ) Shear at d distance from
the wall face
i.e. = 0.50 - 0.315 = 0.185
=
=
-0.47
2.70 /2
2.70 /6
2.70 /2
0.50
0.50
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
+
-
2.34 x
0.50 /2
0.185
0.87 x
0.185 /2
0.028
0.13 x
0.028 /2
0.50 /2
0.50 /2
0.50 /3
kN
0.50 x
0.50 x
0.50 x
kNm
16.96
kNm
18.25
kN
14.36
kN
12.60
kN
Clockwise Moment
Anti clockwie Moment
-Ve
+Ve
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
-Ve
+Ve
Qw
=
=
=
w*(H1-F)
=
=
96.86 kN
Pw * (H1-F)2/6
41.219 KN/m2
Pw * (H1-F)/2
151.75
kNm
Pa
Pw
Pp
B
b)
Active earth pressure ( Pa )
Shear at base due to active earth
pressure ( Va )
Moment at base due to active earth
pressure ( Ma )
c)
Passive earth pressure ( Pp )
Shear at base due to passive earth
pressure ( Vp )
Moment at base due to passive earth
pressure ( Mp )
d)
Wind pressure ( Qw )
Shear at base due to wind
pressure ( Vw )
Moment at base due to wind
pressure ( Mw )
e)
Additional Shear ( Vadd )
Additional Moment ( Madd )
=
=
=
Ka*D
=
=
5.676 kN
Ka*D3/6
5.675781 KN/m2
Ka*D2/2
3.784
kNm
=
=
=
*Kp*H*(2/3)
78.058 KN/m2
Pp * H/2 *(2/3)
=
=
52.039 kN
(4/9)*Pp * H2/6
23.128
kNm
KN/m2
=
=
0.76
Qw * F
=
=
0.228 kN
Qw * F * (F/2 + (H1-F))
1.106
kNm
0.00
kN
0.53
kNm
W1
=
=
Mp - Mw - Ml - Ma - Madd
-134.05 kNm
33.12
kN
W 1' =
5.52
kN
W2
0.50 x 1.60 x 18
14.4
kN
0.50
kN
kN
77.76
kN
63.9333
kN
4.30
kN
W4
2.70 x 1.60 x 18
W5
0
Mr Dipak
Mr Girish Kurnool
34.56
W3
JI-180-000-ECV-CAL-050
=
=
234.09417 kN
B1 = 0.30
Wadd
F = 0.30
Bc = 0.37
WL
GL
W2'
2.70
W5
W1
H1 = 5.00
W2
GL
D1 = 1.60
H2 = 1.60
W1'
W4
Wb = 0.40
W3
Bh = 2.70
B = 0.40
Bt = 0.50
Restoring moment ( Mr )
W 1*(Bt+(B-B1)+ B1/2) + W 2*Bt/2 + W 3*(Bh+B+Bt)/2 + W add*(Bt+(B-B1)+ B1/2) +
=
W 4*(Bt+B+Bh/2) + W 5*(Bt+B+Bh/2) + W 1' *(Bt+(B-B1)*(2/3)) + W 2' *( Bt+(B-Bc)/3)
=
416.067
kNm
F.O.S
=
=
Mr / Mo
3.103914
>
1.75
OK
=
=
Vp - Vw - Vl - Va - Vadd
=
=
=
=
=
234.094 kN
tan(2/3)
0.391
*W
91.437 kN
F.O.S
=
=
-50.730 kN
=
=
=
3.6
1.00
BL
m
m
OK
234.0942 kN
416.0672 kNm
Mo
=
=
Eccentricity ( e )
=
=
-134.05
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
kNm
( Mr - Mo ) / W
1.205
x
-0.595
L/2
<
0.6 OK
(L/6)
=
=
Wxe
-139.286
kNm
Pressure
P1
W /A
0.54
KN/m
P2
Me / Z
129.5104 KN/m2
>
<
PRESSURE DIAGRAM
0
186
Comp
OK
Down pressures :
Tank side pressure
( Earth+liquid+ Base Slab)
=
=
=
=
(xH2) + (cxW b)
62.08
38.40
KN/m2
KN/m2
1.205
1.8
1.8
Base Pressure :
P1
2.70
0.54
0.40
97.27
P2
0.50
111.598
129.51
Downward Pressure :
62.08
38.40
0.315
62.08 x
0.54 x
35.57
kN
62.08 x
44.88
2.385
0.54 x
kN
62.08 x
-
2.228
0.54 x
d ) BM
62.08 x
0.54 x
96.73 x
106.78
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
2.70
2.70
96.73 x
2.70 /2
2.385
85.44 x
2.385 /2
+
2.228
79.80 x
2.228 /2
2.70 /2
2.70 /2
2.70 /6
111.60 x
0.50
38.40 x
41.08 kN
+
0.50
17.91 x
0.50 /2
122.88 x
0.185
38.40 x
16.24 kN
+
0.185
6.63 x
0.185 /2
128.53 x
-
+
0.028
0.99 x
0.028 /2
d ) BM
111.60 x
0.50 x
17.91 x
0.50 x
38.40 x
0.50 x
10.64 kNm
0.50 /2
0.50 /3
0.50 /2
+
-
=
b ) Shear at d distance from
the wall face
i.e. = 2.70 - 0.315 = 2.385
=
Other side :
a ) Shear force at wall face
=
=
48.21
2.49
kN
2.70 x
2.70 x
2.70 x
kNm
0.028
38.40 x
kN
106.78
kNm
41.08
kN
44.88
kN
48.21
kN
Clockwise Moment
Anti clockwie Moment
-Ve
+Ve
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
-Ve
+Ve
106.78
kNm
Max Of ( Mf1,Mf2 )
41.08
kN
Max Of ( Vf11,Vf21 )
44.88
kN
Max Of ( Vf12,Vf22 )
48.21
kN
Max Of ( Vf13,Vf23 )
1.4 * ( Mf )
Effective depth ( d )
=
=
149.49 kNm
1.4, as per BS:8110-Part I )
( W b * 1000 ) - (dbase/2) - c
315
mm
=
=
=
Mu / fcu bd2
30
0.050
149.49
x 1000
<
x 106
x 315
0.156
=
=
=
=
=
0.95 x d
299.25
Take z
=
=
Required Ast1
=
=
M / [0.95*fy*z]
1282.75 mm2
=
=
=
x 315
0.050
mm
/ 100
=
Required 20 mm bar at a spacing of 245 mm c/c
Provide 20 mm bar at a spacing of
Area of steel provided Astprov1
150
=
0.25
1000
500
x 1000
mm2
mm2
1282.75 mm2
mm c/c
2093
mm2
x 400
/ 100
on both face
on each face
Max of Ast1, Ast2 & Ast3
/0.9)]
JI-180-000-ECV-CAL-050
0
Mr Dipak
Mr Girish Kurnool
=
=
0.13
520
12
200
565
=
=
1.4 * ( Vf1 )
/ 100
mm
mm2
57.51 kN
1.4 * ( Vf2 )
=
=
67.49
=
=
=
Vu1/bd
x 400
mm c/c
x 1000
mm2
62.83 kN
1.4 * ( Vf3 )
0.18
4.382
kN
N/mm
N/mm2
or
5 N/mm2
Vu2/bd
=
=
0.20
Vu3/bd
N/mm
0.21
N/mm
100Ast / bd
0.665
Revise value of ( vc )
=
=
0.450 N/mm
vc*( fcu /25 )1/3
0.478 N/mm
Since vc > v1, v2 & v3, Hence section is SAFE in shear
Doc No
: JI-180-000-ECV-CAL-050
Rev No
: 0
Prep. By : Mr Dipak
Checkd. By : Mr Girish Kurnool
Appendix - I
EL 100.50
300
EL 100.20
Tank Side
Earth Side
4600
EL 97.50
EL 97.50
1600
1600
400
2700
500
400
( GA Detail Only )
Tank Side
Earth Side
T12 @ 200 mmc/c