K To 12 - SMAW WELDING LM PDF

Republic of the Philippines
DEPARTMENT OF EDUCATION
K to 12 Basic Education Curriculum

Technology and Livelihood Education
Learning Module
SHIELDED METAL ARC

WELDING (SMAW)
EXPLORATORY COURSE
Grade 7 and Grade 8
TABLE OF CONTENTS
Page
What Is This Module About? ................................................................................................ 3
How Do You Use This Module ............................................................................................. 4

LESSON 1 Use Basic Hand tools and equipment .................................................... 5-40
LESSON 2 Perform Mensuration and Calculations ................................................. 41-69
LESSON 3 Apply safety practices .......................................................................... 70-106
LESSON 4 Interpret Plans and Drawings ........................................................... 107-126
Answer Keys... ............127-134
Acknowledgment .............................................................................................................. 135
SHIELDED METAL ARC WELDING (SMAW)

K to 12 Technology and Livelihood Education
What Is This Module About?

Welcome to the course of Shielded Metal Arc Work (SMAW)!
This Module is an exploratory and introductory course which leads you to Shielded Metal Arc
Work National Certificate Level II ( NC II)1. It covers 4 common competencies in which a
Grade 7/Grade 8 Technology and Livelihood Education (TLE) student like you ought to possess,
namely:
1) Use Basic Hand Tools and Equipment;
2) Mensuration and Calculation;
3) Applying Safety and Practices;
4) Interpret Plans and Drawings.
These 4 common competencies are covered separately in 4 Lessons. As shown below, each
Lesson is directed to the attainment of one or two learning outcomes:
Lesson 1 Use Basic Hand Tools and Equipments
LO 1 - Select and classify hand tools and equipment.
LO 2 - Use hand tools and equipment; and
LO 3 - Maintain hand tools.
Lesson 2 Perform Mensuration and Calculations
LO 1 - Perform four fundamental operations
LO 2 - Convert English units of measurement to Metric System
LO 3 - Perform basic ratio and proportion, area and volume calculation
Lesson 3 Apply Safety Practices
LO 1 - Indentify Hazardous Area
LO 2 - Use personal protective clothing and devices
LO 3 - Occupational safety and health requirements and policy
Lesson 4 Interpret Plans and Drawings
LO 1 - Identify Standard Alphabet of lines
LO 2 - Interpret Standard Drawing Symbol
Your success in this exploratory course on Shielded Metal Arc Work (SMAW) is shown in
your ability to perform the performance standards found in each lesson.
1NATIONAL
CERTIFICATE (NC) is a certification issued to individuals who achieved all the required units of competency for a national
qualification as defined under the Training Regulations. NCs are aligned to specific levels within the PTQF. (TESDA Board Resolution No.
2004-13, Training Regulations Framework)
NATIONAL CERTIFICATE LEVEL refers to the four (4) qualification levels defined in the Philippine TVET Qualifications Framework
(PTQF) where the worker with:
a. NC I performs a routine and predictable tasks; has little judgment; and, works under supervision;
b. NC II performs prescribed range of functions involving known routines and procedures; has limited choice and complexity of
functions, and has little accountability;

This Module has 4 Lessons. Each Lesson has the following parts:
Learning Outcomes
Performance Standards
Materials/Resources
Definition of Terms
What Do You Already Know?
What Do You Need to Know?
How Much Have You Learned?
How Do You Apply What You Learned?
How Well Did You Perform?
What is your Score?
References
To get the most from this Module, you need to do the following:
1. Begin by reading and understanding the Learning Outcome/s and Performance
Standards. These would tell you what you should know and be able to do at the end of this
Module.
2. Find out what you already know by taking the Pretest then check your answers against
the Answer Key. If you get 99 to 100% of the items correctly, you may proceed to the next
Lesson. This means that you need not go through the Lesson because you already know
what it is about. If you failed to get 99 to 100% correctly, go through the Lesson again and
review especially those items which you failed to get.
3. Do the required Learning Activities. They begin with one or more Information Sheets. An
Information Sheet contains important notes or basic information that you need to know.
After reading the Information Sheet, test yourself on how much you learned by means of
the Self-Check. Refer to the Answer Key for correction. Do not hesitate to go back to the
Information Sheet when you do not get all test items correctly. This will ensure your mastery
of basic information.
4. It is not enough that you acquire content or information. You must be able to
demonstrate what you learned by doing what the Activity / Operation /Job Sheet directs you
to do. In other words, you must be able to apply what you have learned in real life.
5. How well did you perform? Accomplish the Scoring Rubrics.
Each Lesson also provides you with references and definition of key terms for your guide. They
can be of great help. Use them fully.
If you have questions, ask your teacher for assistance.

LESSON 1
Use Basic Hand Tools and Equipment
LEARNING OUTCOMES:
At the end of this Lesson, you are expected to
do the following:
LO 1. select and classify hand tools and equipment ;

LO 2. use hand tools and equipment; and
LO 3. maintain hand tools.

Definition of Terms
Adjustable wrench- a tool with movable jaw which makes it adjustable to various sizes
of nuts
Ball peen hammer- a tool for straightening bending and deforming metals
Chipping hammer- used for removing slag on weld and with two faces, the tapered from
one side and round pointed on the other side
Cold chisel- a wedge-shaped tool used to shear, cut and chip metal
Files- made of high grade steel hardened and tempered. A file has rows of teeth that
form, shape and finish metal by removing small chips and smoothing rough edges of the
metal surface
Hacksaw - a tooth- cutting tool usually with a solid and adjustable frame
Lubricating- a process of maintenance wherein oil is put in between moving parts of a
tool or equipment to prevent the tool from rust or damage
Maintenance- following routine procedures to keep the tools or equipment at its most
efficient condition
Measuring tools- tools used to measure the dimension of an object or metal
Micrometer caliper- a precision measuring instrument used to measure dimensions in
thousandths of an inch
Pliers- a tool for holding, cutting and twisting wires
Punches-tools- used for permanent marking on surface of metal
Scraper- a tool for removing points, burrs, and sharp edges from metal surface and
similar parts
Screw driver- a hand tool that is designed to turn screws. The blade is made of steel,
attached to one end of which a wooden or plastic handle
Tightening/ loosening- a process where tools and equipment are adjusted based on
standard procedure
Try square- an instrument used to measure the squareness of an object
Vernier caliper- a precision measuring instrument used to measure the inside, outside
diameter, as well as depth of hole and slot
Wrench- used for loosening and tightening light and heavy nuts and bolts

LEARNING OUTCOME 1
Select and classify hand tools and equipment
PERFORMANCE STANDARDS
Hand tools selected are appropriate to the requirements of the task.
Unsafe or defective tools are identified and marked for repair according to
procedure.

Let us determine how much you already know about selecting and classifying
tools and equipment. Take this test.
Pretest LO 1
I. Directions: Match Column A with Column B. Write only the letter of the correct answer
on a separate sheet of paper.
Column A
1. A measuring tool used to measure squareness of an object.
2. Tools used for measuring or setting of distances, and to lay out arcs
and circles.
3. Rectangular in shape and tampered slightly in width and thickness.
It is the most commonly used files for general work.
4. It is used for chipping flat surfaces, cutting of rivets or metal fasteners,
thin sheets, small bars; and for general purposes.
5. The most common tool used in tool room. It is made of tampered
steel about 1/8 inch thick and inch wide and 6 to 12 inches long.
Column B
a.
b.
c.
d.
e.
Hacksaw
Cold chisel
Try Square
Flat file
Divider
Multiple Choice - Directions: Choose the letter of the correct answer Use separate sheet of
paper.
1. A tooth cutting tool usually with the solid and adjustable frame.
A. Hacksaw
B. Screw driver
B. Hammer
D. Wrench
2. Tool used for loosening and tightening light and heavy nuts and bolts.
A. Hacksaw
B. Screw driver
C. Hammer
D. Wrench
3. This tool is used to tighten and loosen screws by pushing or pulling screws in a rotating
manner.
A. Hacksaw
B. Screw driver
C. Hammer
D. Wrench
Multiple Choice
Directions: Choose the letter of the correct answer Use separate sheet of paper.
A. Hacksaw
B. Screw driver
C. Hammer
D. Wrench
A. Hacksaw
B. Screw driver
C. Hammer
D. Wrench
manner.
A. Hacksaw
B. Screw driver
C. Hammer
D. Wrench
What Do You Need To Know?

Read Information Sheet 1.1 very well then find out how much you can remember
and how much you learned by doing Self-Check 1.1.
Information Sheet 1.1
A list of common hand tools and their uses are provided with picture illustration for your
better comprehension.
Hand tools are classified into four:
1. Measuring tools
2. Cutting tools
3. Driving tools and
4. Holding tools
Each classification has different types and uses.

1. MEASURING TOOLS

Pull-push rule. This flexible rule when extended will support itself, but may also be used to
measure curved, irregular surfaces. Steel tape rule blade is usually inch wide and 72
inches long. The graduation is sixteenths, except for the first 6 inches which are graduated in
thirty-seconds of an inch.
Steel tape is similar to a steel tape rule except for its flexible number of feet that are marked
on the tape. The tape is 3/8 inch wide and available in lengths from 25 to 100 feet.
Steel rule. This is the most common tool used in tool room. It is made of tampered steel
about 1/8 inch thick and inch wide and 6 to 12 inches long. The same style maybe
obtained in length from 1 to 48 inches.
Try square is an instrument used to measure the square of an object.
Combination square. It is an instrument combined with 45, 90 and a protractor.

Micrometer caliper. Is a precision measuring instrument used to measure dimensions in

thousandths of an inch.
Vernier caliper is a precision measuring instrument used to measure the inside, outside
diameter, as well as depth of hole and slot.
Dividers. These are used for measuring or setting of distances, and to lay out arcs and
circles.

2. CUTTING TOOLS
1. Hacksaw is a tooth-cutting tool usually with a solid and adjustable frame. The main parts are
handles, blade, tightening screw and nuts. The tool is mainly used in cutting metals like
plates, pipes, rods, bars, angular, etc. but of minimal thickness, width and length. Sometimes
this tool is used for cutting plastic pipes and other materials to suit to its purpose.
o
Frame. It is the main body of the hacksaw which holds the blade. The different types of
frames are the following:
a. Fixed or solid frames are intended to hold only one size of blade about 10
inches long

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b. Adjustable frame is frame that can be adjusted to hold blades of different sizes
such as 10, 12 and 14 inches in length.
Blade. It is made of thin, high grade steel usually 1.27 mm thick and 30.48cm long with
an inclined row of teeth serving as cutter.
The two types of blades are:

a. All hard. In this type, the entire blade is hardened and tempered, making it very
brittle. Use this type in cutting steel and cast iron.
b. Flexible back. In this type, only the teeth portion is hardened and tempered,
making the blade springy and less likely to break.
The following are the recommended teeth-per-inch of blades for different kinds of stocks
to be cut:
a. 14 teeth-per-inch. It is used for brass, aluminum, cast iron and soft iron.
b. 18 teeth-per-inch. It is used for drill rod, mild steel, tool steel and general work
c. 24 teeth-per-inch. It is recommended for thin tubing and pipe.

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Files are made of high grade steel which are hardened and tempered. Each file has rows of
teeth that form, shape and finish metal by removing small chips and smoothing rough edges
of the metal surface. They differ in length, shape, cut and coarseness.
Kinds of files:
1. Mill file a single-cut file used for filing and finishing brass and bronze.
2. Flat file is usually rectangular in shape and tapered slightly in width and thickness. It is
one of the most commonly used files for general work.
3. Square file is intended for filing square or rectangular holes.

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4. Round file is used primarily for enlarging holes.
5. Half-round file is used for filing curved or concave surfaces.
A triangular file is used for filing surfaces that meet at least 90. It is exclusively used for
sharpening wood saws and for smoothening rectangular opening. It is also known as threesquare file.

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Cold chisel. A wedge-shaped tool used to shear, cut, and chip metal
Types of cold chisel and their particular functions:
1. Flat chisel is used for chipping flat surfaces, cutting off rivets or metal fasteners, thin
sheets, and small bars, and for general purposes. Its cutting edge ranges from 13 to
25mm.
2. Cape chisel has a narrow edge suited for cutting narrow grooves or slots.
3. Diamond-point chisel has a diamond-shaped cutting edge intended to cut Vgrooves.
3. Round-nose chisel has a round nose cutting edge for cutting round and semi-circular
grooves.
Scraper is used in removing points, burrs and sharp edges from metal surface and similar
parts. This tool is made of hardened steel of various shapes that fit according to each

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purpose. There are bearing scrapes, flat, sharper, three-connected scraper. Below are types
of scrapers and their uses:
1. For the removal of the high spots on metal surface.
2. For scraping the surface of cylindrical bearing when fitting shafts into place.
3. For the removal of burrs and sharp internal edges from soft brushing and similar parts
o
Punches
are used for permanent marking on the surface of metal.
KINDS AND USES OF PUNCHES

o
Prick punch has a small center punch which is also known as a layout puncher. Its point
is placed at an angle of 30 degrees.

15
3.
o
Center punch has one end-guard to a 90 degrees conical point.
DRIVING TOOLS
Hammers
1. Ball peen hammer is used for straightening bending and deforming metals. It has two
faces. One is flat in striking cold chisels and punches. The other side the peen is
rounded for bending and shaping metals.
Ball peen hammer generally has a wood or fiberglass handle measuring 10-16 inches
long. Head weight ranges from 2-48 oz. A 20oz hammer is good for general purpose.
2. Chipping hammer is used for removing slag on weld and with two faces, the tapered
from one side and round pointed on the other side.

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Wrench is used for loosening and tightening light and heavy nuts and bolts. There are
different kinds and sizes of wrenches designed according to uses and functions.
1.
An adjustable wrench has a movable jaw which makes it adjustable to various sizes
of nuts. A heavy type of adjustable wrench is the monkey/pipe wrench.
Adjustable Wrench
Pipe Wrench
1. Oxy acetylene wrench- A type of wrench used for tightening hose and fitting
connection on oxy-acetylene unit.
Oxy- Acetylene Wrench

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2.
An open-ended wrench is one that is made to fit one size of nut or bolt. This is the
most inexpensive type of wrench that is quite efficient in ordinary situations.
Single-ended
Double-ended
3. A closed-end wrench is similar to a single-ended wrench, but as it entirely encloses

a nut, there is a little danger of the wrench slipping off the nut or the jaws spreading
apart.
Single-ended
Double-ended

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4. Socket wrench is a tool with usually interchangeable socket to fit over a nut or bolt.
Screwdriver is hand tool that is designed to turn screws. The blade is made of steel,
attached to one end of a wooden or plastic handle. The other end is flattened to fit slots
in the heads of screws on bolts. The other kinds of screw drivers are called a Phillips
screw driver and helical-ratchet screw driver.
Phillips
Flattened
Helical-ratchet
4. HOLDING TOOLS
Clamps are made of different sizes and appearance that are fitted for its purpose. These
devices have been designed to hold work securely while performing skills such as grinding,
bending, fitting, and cutting of metals. Some types of clamps and metal vises are:
1. Tool-maker clamp is used for holding small parts both at the bench and at the
machine. This tool is also known as a parallel clamp.

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2. C-Clamp is an all-purpose clamp that is generally used for all kinds of work.
3. Drill vise is a sturdy steel vise with movable jaw that easily goes back or forth by
raising the handle.
4. Machinist vise is a work holding tool for machining activity.

20
5. Hand vise V block with clamp is used to hold metal stocks for small machining
operation.
6. Vise Grip is a tool used to grip the stock tight enough to hold the object.
7. Tong is used to hold the metal to be forged and must be held securely while working.

21
8. Pliers are used for holding, cutting and twisting wires.
Combination pliers
Side cutting pliers
Long nose pliers
Slip joint pliers/Mechanical pliers

22

Self-Check 1.1
Directions: Match the name of the hand tools with the correct pictures. Write the letter of your
answer on a separate sheet of paper.
A
1. Phillips screw
B
I.
2. Box wrench
A.
3.Scraper
J.
4.Square file
B.
5.C-clamp
6.Steel tape
K
C.
7.Cold chisel
8.Machinist vise
9.Ball peen hammer
D.
L.
10.Hand vise
11.Open- ended wrench
M.
E.
12.Hack saw
13.Steel rule
F.
14.Helical-ratchet screw
driver
15.Chipping hammer
N.
G.
O.
H.
P.

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Refer to the Answer Key. What is your score? If you didnt get a perfect
score, help yourself by mastering what you failed to get. Go back to
Information Sheet 1.
Read Information Sheet 1.2 very well then find out how much you can remember
and how much you learned by doing Self-Check 1.2.
Defective and Non-Defective Hand tools

Introduction:
There are many ways of identifying hand tools. One of these is to identify them according
to their function. However, awareness of defective and non-defective hand tools is a primordial
concern of workers/welders to be effective in their jobs.
Below are the recommended practices to identify defective and non-defective hand tools.
1. Visual inspection
Defective tools can easily be distinguished from the functional ones through visual
inspection. The physical appearance of tools will describe such characteristics as dullness,
sharpness, dismantled parts, and unevenness of the teeth of the cutting tools.
2. Functionality
Another way is to check the quality of the manufactured tools. Is it already susceptible to
wear and tear? Has it already exceeded its service life? Has it passed the manufacturers
quality control test?
A few pieces of hand tools issued in the shop can be subjected for condemnation if they are
no longer serviceable.
3. Performance
Performance of hand tools is determined not only during the actual use but also after use to
find out whether the hand tools are still worth using.
4. Service span
Hand tools are issued to shop teachers at one time. However, this must be recorded to
determine when it was received and how long the tools have been kept in the shop. A hand tool
which is too old is unsafe for both the students and workers. Such tool should be marked
defective and segregated from the good ones.

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Self-Check 1.2
Directions: Choose the letter of the correct answer.
1. Defective hand tools are kept and ___________.
A) marked as defective.
B) mixed together with non-defective tools.
C) put anywhere in the shop.
D) sold in the junk shop
2. One way of checking whether hand tools are defective or non-defective is the___________.
1.
length of service
11. trade mark of the manufacturer
111. physical appearance
A.
B.
1 only
11 only
C.
D.
111 only
1, 11, and 111
3. Which is determined after the operation of a hand tool is tested ?

A.
B.
C.
D.
Service span
Performance
Physical appearance
Repair Maintenance
4. All defective hand tools with major defects are subjected to _________.
1.
Repair
11. Condemnation
111. Display/sample
A.
B.
1 only
11 only
C.
D.
111 only
1, 11, and 111
5. Service span of a tool pertains to _________.

A)
B)
C)
D)
maintenance schedule
determining when the tool is acquired
functionality of a tool
defectiveness of a tool
Refer to the Answer Key. What is your score? If you did not get all the items, go
back to the items which you failed to get. Refer to your note then correct your
answer.
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LEARNING OUTCOME 2
Use hand tools and equipment
Task is performed in accordance with company or industry safety procedures.

Let us determine how much you already know about using hand tools and
equipment. Take this test.
Pretest LO 2
Directions: Your teacher will demonstrate an improper way of using a tool. Observe your
teacher then tell why his/ her demonstration on the use of the tool is wrong. Identify the
proper way of using each tool.
Teacher will demonstrate at least way of using the
1. hacksaw
2. bench vise
3. ball peen hammer
4. chisel
5. wrench
6. screw driver

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Multiple Choice
Directions: Choose the letter of the correct answer. Use separate sheet of paper.
E. Hacksaw
F. Screw driver
G. Hammer
H. Wrench
E. Hacksaw
F. Screw driver
G. Hammer
H. Wrench
manner.
E. Hacksaw
F. Screw driver
G. Hammer
H. Wrench

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Read the Information Sheet 2.1 very well then find out how much you can
remember and how much you learned by doing Self-check 2.1.
Procedures on using different hand tools and equipment

Hacksaw
Steps in Mounting Blade to the Metal Frame
TEETH
1. Select the correct type of blade.

2. Attach the blade to the frame by pointing the teeth away from the handle.
3. Tighten the wing nut of the handle until the blade is tight enough.
Safety Measures:
Tighten the wing nut securely enough to prevent from buckling and breaking.

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Steps in Fixing Stock In Metal Vise and Operation Position

25-30 cm
1. Fasten the stock in vise with lay-out line as close as possible to the end of the used vise
jaws.
2. Stand with your feet 25 to 30 centimeters apart and one foot forward.
3. Lean the body a little forward as shown in the drawing
Steps in Sawing the Stock
1. Start the saw by guiding the blade with the thumb of your left hand while taking one or
two light strokes with your right hand.
2. Move the saw with a light, steady, and even motion of about 40 to 50 strokes per minute.
3. Apply pressure during the forward stroke and release during the return strokes.
4. Hold the stock with your left hand to avoid cuts upon sawing with your right hand
Steps in Bending 90o with Ball Peen Hammer
1. Force the metal over the vise jaws using left-hand.

2. Strike it several times near the hand with flat head of a hammer.
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Steps in Squaring off a 90 o Bend
3. Place the metal in the bench vise and tighten strongly.

4. Strike the metal with the flat head of a hammer in the direction of the arrow indicated.
Circular Bend
1. Place the metal over a pipe or round bar and clamp in a bench vise.
2. Strike the metal with a glancing blow using the flat head of a hammer until the desired
curve is obtained.

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Cold Chisel
Cold Chisel is used for cutting and chipping cold metals.
Fig. 1
Fig. 2
The illustration above presents the Two-Hands Positioning in cold chiseling which shows
the proper grip in using the tool. For heavy work, hand gripping of tool should be strong and tight;
for fine and small work, hold the tool lightly.
Look at the person work with the ball peen hammer and the chisel, as shown in the
illustration above. A cold chisel will cut metals only if you strike it with the flat head of a ball peen
hammer. The complete safety protection device and the body position when performing the task
(chiseling) are evidently done.

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Wrench
Wrench is used for loosening and tightening light and heavy nuts and bolts. There are
various kinds and sizes of wrenches designed according to use and function. It is tool steel
on movable jaws.
A repair worker often uses tools to remove and replace damaged parts. The wrenches
are used to tighten and loosen the nut and bolts that hold the parts in place. Other tools are used
to hold parts for cutting, welding and other works.
Wash type of wrench is usually used for only one or two different jobs. Figure above
shows a repair worker using a box of wrench and an open-end wrench to remove a deck lid bolt
in an automobile. The ends of the wrench are offset (the hand is lower than the handle). In this
way, the workers hand is above the surface of any object as the nut of bolt is turned.

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A combination wrench of open-end and a box-end will tell the advantage of box-end over
open lid. Box-end wrench has complete contact with six points on the bolt head. This completely
surrounds the grip of the bolt head or nut allowing less chances of wrench slippage.
Screw Drivers
Cross Head
Flat Head
Screw drivers are usually made in different sets. This tool is used to tighten and loosen
screws by pushing or pulling screws in a rotating manner. In the above illustration, a set of
standard and Phillips tips of different sizes are shown.
Screwdriver is driven by fully turning the blade in clockwise motion until the entire screw
is removed from the wood and metal. The purpose is to hold or fix two pieces and by no chances
to space apart even opposing force occurs.

Self-Check 2.1
I.
List two (2) donts in the use of :

a. hacksaw
b. bench vise
c. ball pern hammer
d. Chisel
e. Wrench
f. Screw drivers

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How Do You Apply What You Have Learned?

(Demonstration)
Direction: Demonstrate the use of the tools in Self-Check 2.1 then use the checklist below as
basis for judging whether you meet the required competency. Write yes or no on separate
answer sheet.
Yes
No
1.
Can select correct type of blade of a hacksaw.
2.
Can move the body a little forward while sawing the metal.
3.
Can apply pressure during forward stroke and release in return while
sawing.
4.
Can strike the metal with flat head of a hammer.
5.
Can use wrench in loosening and tightening nuts and bolts.
6.
Can use types of screw drivers correctly.
7.
Can perform actual operations of hand tools by following safety
practices.
8.
Can hold cold chisel properly while hammering with a hammer.
9.
Can follow steps in rounding stock with the use of a hammer.
10. Can assemble and disassemble properly some movable hand tools.
Overall: Did the student meet the standard requirements?

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LEARNING OUTCOME 3
Maintain hand tools
Routine maintenance of hand tools is undertaken according to standard
operating procedures, principles and techniques.
Hand tools are stored in designated location in accordance with manufacturers
instruction or standard operating procedure.

Let us determine how much you already know about maintaining hand tools.
Take this test.
Pretest LO 3
Here are simple maintenance activities for hand tools.
1. lubricating
2. tightening/ loosening
3. sharpening
4. simple repair
5. cleaning
Identify the tools where each of the above 5 activities apply.

Multiple Choice.
Directions: Choose the letter of the correct answer Use separate sheet of paper.
1 Process applied to hand tool to extend its life span.
A. Cleaning.
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B. Simple repair
C. Lubricating
D. Overhauling
2 Which process refers to the application of a substance to the identified items in parts like
barrels, rollers, springs, bearing, bolts and nuts, and other automotive parts to lessen friction?
A.
B.
C.
D.
Cleaning.
Simple repair
Lubricating
Overhauling
3. A bench vise is resting. How could have been prevented?

A. Cleaning
B. Simple repair
C. Lubricating
D. Overhauling
4. A worker handle of a ball peen hammer is broken. What is the remedy?
A. Cleaning
B. Simple repair
C. Lubricating
D. Overhauling
5. Your hacksaw is dull? What maintenance activity should you do?
A. Cleaning
B. Simple repair
C. Lubricating
D. Overhauling

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remember and how much you learned by doing Self-Check 3.1.
1. ROUTINE MAINTENANCE
Maintenance of hand tools and machines are both primodial concerns of a repair
technician in the welding shops and/or in the welding production. The activities should be on
schedule and with proper coordination with the production people. The term repair and
maintenance works mean differently. Repair, unusually focuses on the program of works done
in the operation of power plants in machines that are in trouble of stopping its function. While the
term maintenance means a scheduled or a planned visit of tools or equipments for inspection
and from there, reports and recommendation developed and the next tasks to be decided such
as cleaning, application of lubricants, dismantling and etc.
Some of the simple maintenance activities for hand tools, and the maintenance schedule should
be posted in a visible corner of the shop where everybody can read it.
Lubricating. A task performed in the shop/production through the application of

lubricant substance to the identified items in parts like barrels, rollers, springs, bearing,
bolts and nuts, and other automotive parts.
Tightening/Loosening. In an assembly of structures, we have tools for fittings that

need to be tightened and loosened in as much as they pose high risk to safety.
Tightening bolts and nuts and other fittings requires procedures that should be carried out
for compliance.

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Tool for Hand Sharpening. Some tools need to be sharpened such as blades of knife,
cold chisel, punches and many others. To do hand sharpening for hand tools requires
techniques and application. In some multi knives cutter, manufacturers produce knife
sharpening system to hold or clamp the blade for ensuring strong blade to stone contact
during sharpening and also provides with course to fine honing stones. For cold chisel
and punches, the right file-size and grades are used for repairing the defective anvil
curve.
Simple Repair. Repair practices of hand tools are still available anytime. But, to some
extent, tools are checked yearly and many of the hand tools are eligible for condemnation
and the whole items are to be replaced by new units. However, there are instances when
minor repair can be performed, like replacement of wooden handle of a hammer and
mushroomed head of a cold chisel.
Cleaning. Simple process applied to hand tools. The cleaning approach may differ from
one another. For example, cleaning of the rack corners of hand tools by using air vacuum
or by a piece of cloth. Similar process may be applied to identical cleaning situations.
By piece of cloth
By air vacuum
2. PROPER STORAGE OF HAND TOOLS/EQUIPMENT
(5S Implementation)
Clearly label machinery, equipment, part, jigs, tools, and their locations, so that
everything is understandable and visible to everyone at a glance.
Dont pile up jigs, tools, and materials without separators (shelves). They should be
picked up easily.
Rearrange machinery and equipment to make smooth production flow, when
necessary.
Maintain the space around the fire extinguishers and evacuation passages free.

38

Self-Check 3.1
Directions: Choose the letter of the correct answer. Use a separate answer sheet.
1. A maintenance process of moving assembled parts and hand tools through the use of oil and
greases.
A) Simple Repair
B) Lubricating
C) Hand Sharpening
D) Tightening
2. What is considered a minor repair?
A) The task not too long to perform
B) Whole item to be replaced
C) Motor overhauling
D) Cleaning
3. Proper storage of hand tools entails:
A) Placing hand tools together in one place.
B) Labeling hand tools properly in the tool cabinet.
C) Keeping hand tools in anyplace in the tool room.
D) Lubricating tools
4. Urgent repair is similar to:
A) maintenance schedule
B) maintenance Inspection
C) an ordinary routine
D) an immediate repair
5. Dont pile up jigs, tools and materials without:
A) label
B) separator
C) identification
D). stamping
Refer to the Answer Key. What is your score?

39
Congratulations! You did a great job!

Rest and relax a while then move on
to the next lesson. Good luck!
REFERENCES
Welding Technology, Second Edition by Gower A. Kennedy
Welding Inspection Technology, Education Department, American

welding Society
Welding Principles and Application

Johnson

by Larry Jeffus and Harold V.
40
LESSON 2
Perform Mensuration and Calculation
LEARNING OUTCOMES:
do the following:
LO 1. perform four fundamental operations;

LO 2. convert English units of measurement to metric system; and
LO 3. perform basic ratio and proportion, area and volume
calculation.

41
Definition of Terms
Addition the process of uniting two or more numbers to make it one
Decimal point the period in a decimal number
Denominator part the whole number has been divided
Dividend the number to be divided
Division the process of finding how many times one number contains the other number
Divisor the number by which division is done
English system the system that uses inch, foot, and pound as units of measurement
Even numbers any number that can be divided by two
Fraction one part of a whole number
Lowest common denominator highest number that will divide equally numerator and
denominator
Metric system system that uses millimeter, centimeter and meter as units of measure
Minuend the number from which subtraction is made
Multiplicand the number which is multiplied
Multiplication the process of adding one number as many times by another number
Multiplier he number by which multiplication is done
Numerator the number of parts in the fraction
Odd number any number that cannot be divided by two
Plus sign the sign indicating addition
Prime number number that can be divided on exact
Product the result of multiplication
Proportion - the equality of two ratios
Quotient the result of division
Ratio a comparison of two quantities
Remainder the difference between two numbers
Subtraction the process of taking one number away from another
Subtrahend the number to be subtracted
Sum the result obtained from adding two or more numbers
Whole number number that have no fractional or decimal number
Zero the number having no value

42
LEARNING OUTCOME 1
Perform four fundamental operations
Simple calculations involving whole numbers, mixed numbers, fraction and

decimal are performed using the four fundamental operations.

Let us determine how much you already know about performing the four
fundamental operations. Take this test.
Pretest LO 1
I. TRUE FALSE
Directions: Encircle T if the statement is correct and F if it is incorrect.
T
T
T
T
T
F
F
F
F
F
1.
2.
3.
4.
5.
Odd numbers cannot be divided by two.

A mixed number has a numerator larger than denominator.
An improper fraction can be changed to mixed number.
Fractions are divided horizontally.
Any number multiplied by zero equals that number.
II. COMPLETION
Directions: Complete the sentences by filing the blank with the correct word.
6. Any number that has no fractional or decimal parts is called ____________.
7. A number that can be divided by 2 is ______________.
8. The system of measurement most commonly used worldwide is __________.
9. The process of uniting two or more numbers to make it one is called __________.
10. The opposite of addition is ______________.

43

INTRODUCTION:
The four fundamental operation (addition, subtraction, multiplication and division) skills
should be developed in Shielded Metal Arc Work (SMAW) doing jobs. Inaccurate operation
would mean waste of time, effort, materials and the quality of the finish product. The skill in
measuring starts with the ability to add, subtract, multiply and divide.
WHOLE NUMBERS
Whole numbers are numbers that have no decimal or fractional parts. It can be ODD or
EVEN numbers. ODD numbers are those that cannot be divided by two (2). EVEN numbers are
numbers that can be divided by 2 with an exact number of times.
Examples:
Whole Numbers - 1 , 3 , 15 ,
Odd Numbers -
, 5 , 7
Even Numbers -
, 4 , 6
20 ,
9 ,
8
45 ,
25 ,
12 ,
64 , 75 ,
51 , 79 ,
20 , 24 ,
102 , etc.
101 , etc.
50 ,
etc.
ADDITION
Addition is the process of combining two or more arithmetical or algebraic quantities in
one sum. It is the most common operation in mathematics indicated by a plus (+) sign. It is also
used when numbers are added horizontally or vertically. When more than two numbers are
added vertically, no sign is required. The sum is the result obtained from adding two or more
numbers.
To add whole numbers horizontally is more difficult than adding them, vertically. Example,
20 + 15 + 30 + 25 = 90, this method is not commonly used because mistakes can occur more
easily.

44
THE NUMBER PLACE VALUE

We can find the value of a digit based on its place in the number.
Example:
3,452
Digit 2 is in the Ones place

Digit 5 is in the Tens place
Digit 4 is in the Hundreds place
Digit 3 is in the Thousands place
STEPS IN ADDING WITHOUT REGROUPING
Always add the digits in the ones place first.

Add the digits in the tens place next.
Add the digits in the hundreds place.
Add the digits in the thousands place and so on
Examples:
241
315
356
__________
597
482
__________
797

Self-Check 1.1
I.
Directions: Fill in the place value of a digit based on its place in the number. Use a
separate sheet of paper as your answer sheet.
1.
2.
3.
4.
5.
II.
In 7 2 5 __________is in hundreds _________tens ________ones

In 4 5 0 the digit 5 is in the _________place
In 2,615 the digit 2 is in the _________place
In 1 5 0 _________ is in the hundreds place
In 6 8 5 _________ is in the tens place
Directions: Add the following numbers with or without regrouping

.
6. 7 4 2
7. 5 6 2
8. 7 3 5
9. 4 7 8
10. 8 5 7
+
+
+
+
+
236
317
179
125
964
_______
________
_________ ________
________

45
remember and how much you learned by doing Self-check 1.2

SUBTRACTION
It is the process of taking one number away from another number. It is the opposite of
addition. The minus (-) sign indicates subtraction. The Minuend is the number from which the
subtraction is made. The Subtrahend is the number which is subtracted. The Remainder is the
difference between the two numbers.
Subtracting Whole Numbers
Procedure:
Subtract the subtrahend from the minuend to get the remainder.
To Check:
Add remainder to subtrahend to get the minuend.
Example:
568
-
43
_________
525
5 6 8 is the minuend
43 is the subtrahend
5 2 5 is the remainder
8 is in the ones place
6 is in the tens place
5 is in the hundreds place
To Check:
Add remainder 5 2 5 and 4 3 the subtrahend to get the minuend 5 6 8
Steps in Subtracting Without Regrouping
Subtract the digits in the ones place first

Subtract the digits in the tens place
Subtract the digits in the hundreds place and so on
Example:
578
965
879
231
_________
347
732
_________
233
546
_________
333

46

Self-Check 1.2
I. Directions: Subtract the following with or without regrouping. Use a separate sheet
of paper as your answer sheet.
1.
854
2.
7 31
_________
4.
976
851
_
673
_________
685
_
352
__________
5.
3.
523
_________
513
_
256
__________
MULTIPLICATION
Is the process of adding one number as many times as there are units in the other number,
for example 2 x 3 = 6. It can also produce the same result as adding 3 + 3 = 6. The sign times or
multiplied by (X) indicates multiplication. The Multiplicand is the number which is multiplied.
Multiplier is the number by which multiplication is done. Product is the result of multiplication.

47
Multiplying Whole Numbers

Procedure:
Multiply the multiplicand by the multiplier to get the product.
To Check:
Reverse multiplicand and multiplier the multiply again to get the product or divide the
product by the multiplier to get the multiplicand.
Example:
150
- Multiplicand
X
7 - Multiplier
__________
7 5 0 - Product
Multiplying Fractions
Procedure:
Multiply the numerator of one fraction by the numerator of the other fraction.
Do the same with the denominators.
Reduce the answer to the lowest term as required.
Example:
3 / 5 x 1 / 5 = 3 / 25 - Multiply the numerators (3 x 1 = 3) to get 3 then

- Multiply denominators (5 x 5 = 25) to get 25, thus
- 3 / 5 x 1 / 5 = 3 / 25

Self-Check 1.3
Directions: Multiply the following whole, fractions and decimal numbers or the
information asked for below. Use a separate sheet of paper as your answer sheet.
1. 2 4 5
x
13
__________
2.
4.
5.
2/5 x 3/5 =
152
3.
3/8 x 5/8 =
x
126
__________
8.25
x
.5
________

48
DIVISION
Is the process of finding how many times one number contains the other number. It is the
reverse of multiplication. The sign divided by indicates division. Dividend is the
number to be divided. Divisor is the number by which division is done. Quotient is the result of
division and Remainder is part of the quotient left whenever a quotient is not a whole number.
Example: 25 4 = 6 (25 4 = 6 remainder 1)
Dividing Whole Numbers

Procedure:
Divide dividend by divisor to get the quotient
To Check:
Multiply the divisor by the quotient or vice versa to get the dividend
54 - Quotient
_____
5 270 - Dividend
25
_____ - 5 Divisor
20
20
____
0
54 - Quotient
x 5 - Divisor
_______
270 - Dividend

Self-Check 1.4
Directions: Divide the following whole, decimal numbers and fractions. Use a separate sheet of
paper as your answer sheet.
_____
_____
1.
7 392
2.
25 225
3.
5.
_____
150 1050
4.
_____
15 375
2
____ 4 =
3

49
How Do You Apply What You Have Learned?

Show that you learned something by doing this activity
Activity Sheet Sheet 1.1
I. Directions: Fill in each empty box with plus, minus or equals sign ( + ) ( - ) or ( = )
70
50
120
50
20
30
20
70
90

50
II. Directions: Match column A with column B. Write the letter of the correct answer on the
blanks provided for.
A
______1. Minuend
B
215
______2. Remainder
+ 10
______
______3. Multiplicand
.
225 (A)
4. Divisor
______5. Dividend
320- (B)
-
______6. Sum
150- (C)
__________
______7. Quotient
170- (D)
______8. Subtrahend
______9. Product
_____10. Multiplier
15- (E)
X 5 (F)
__________
75 (G)
50 (H)
_____
3 150 (I)
15
#- 3 is (J)
0
0
x

51
LEARNING OUTCOME 2
Convert English Units of measurement to Metric System
Units are converted to the required figure using the given formulae.
English measurements are converted to metric measurements according to
procedure.

Let us determine how much you already know about converting units of
measurement from English System to Metric System and vice versa. Take this
test.
Pretest LO 2
I. Directions: Convert the following units of measurement. Use a separate sheet of paper for
your answer.
1.
2.
3.
4.
5.
5 Meters = _______ Inches

35 Centimeters = _______Feet
18 Feet =_______Meter
20 Inches =_______Millimeter
180 Centimeters =_______Yard
II. Directions: Identify the equivalent unit of the following prefixes.

6. Milli 7. Centi8. Deci9. Micro10. Deka-
Check your answer against the answer key.

52

INTRODUCTION:
The Metric System is known as the most common measurement system used in most
places of the world. There are common prefixes used to represent as multipliers. For example, in
a distance of 2,000 meters can also be expressed as 2 Kilometers.
The English System on the other hand is also known as the British (US) System likewise
commonly used anywhere in the world. This system uses the Inch, Foot and Pound as the basic
units of measurement. Decimal inch based on tenths and hundredths to simplify measurements.
It is commonly used by Engineers, Architects, Surveyors, Draftsmen etc. For better
understanding of the systems one must be familiar with the conversion of the English units of
measurement to the metric system and vice versa by applying the appropriate conversion factors
and procedures.
Measurement Systems
The basic measurement in the English system is the Yard divided into Feet and Inches
abbreviated as follows: Yard Yd. , Feet Ft. , and Inches as In. The Metric System or the
Systems International (SI) use Meter as the basic unit of measure divided into Decimeters,
Centimeters, and Millimeters with the following abbreviations when used.
Meter
_
Decimeter _
m
dm
Centimeter
Millimeter
_
_
cm
mm
Measuring accurately is skill that should be developed. Inaccurate measurements would

mean waste of time, effort, materials and the quality of the finish product. The skill in measuring
starts with the ability to read and interpret the systems of measurement.
The measuring tool available in the workshop contains English System in one side and
Metric System on the other. In the English System, the inch is divided into 16 graduations. The
first graduation reads 1/16, the second 2/16 or 1/8, the third as 3/16 and so on.

53
A- English System
1/16
5/16
9/16
13/16
I | I | I | I | I | I | I | I |
|
|
|
|
|
|
|
|
1/8 1/4
3/8 1/2 5/8 3/4 7/8
1 Inch
or
or
or
or
2/16
6/16
10/16
14/16
B- Metric System
The Metric System (Systems International-SI) Centimeters is divided into ten (10)
Graduations where the first graduation reads 1 millimeter, the second 2 millimeters, the fifth 5
millimeters or .5 centimeter and so on.
1 2 3 4 5 6 7 8 9 10 millimeters
I I I I | I I I I | I I I I | I I I I | I I I I | I I I I | I I I I |
|
|
|
|
|
|
|
1 Cm
1.5 Cm
2 Cm
2.5 Cm
3 Cm
3.5 Cm
BASE UNITS OF MEASURE
Unit
Meter
Gram
Second
Ampere
Metric Symbol
m
g
s
A
Quantity
Length
Mass
Time
Current
COMMON UNIT PREFIXES
Prefix
Micro
Milli
Centi
Deci
Deka
Hecto
Kilo
Unit
Millionth
Thousandth
Hundredth
Tenth
Ten
Hundred
Thousand

Number
.000001
.001
.01
.1
10
100
1,000
54

Self-Check 2.1
Directions: Write the correct measurements from the bench rule indicated by numbers below.
Use a separate sheet of paper as your answer sheet.
__(1)__
______(2)_______
__________(3)____________
I
I
I
I
I
I
I I I I | I I I I | I I I I | I I I I | I I I I | I I I I | I I I I | I I I I |
|
|
|
|
|
|
|
|
1 cm
2 cm
3 cm
4 cm
____(4)______
__(5)____
_______(6)_______
I
I
I
I
I
I
III|III|III|III|III|III|III|III|III|III|III|III|
|
|
|
|
|
|
|
|
|
|
|
|
I
|
|
1 in.
2 in
3 in
(9)
__(7)___
_(8)__
___ _______(10)__________
I
I
I
|
I I I
I
IIII|IIII|IIII|IIII|IIII|IIII|IIII|IIII|IIII|IIII|
|
|
|
|
|
|
|
|
|
|
1 cm
2 cm
3 cm
4 cm
5 cm
Refer to the Answer Key. What is your score? If you dont have a perfect score, go
back to Information Sheet 2.1 then answer the question again.

55
Read Information Sheet 2.2 very well then find out how much you can
A- Metric to English Equivalents
Metric System or Systems International (SI) _ English System or British (US) System
1 Meter
0.30 Meter/ 30 Centimeters

1 Centimeter
2.54 Centimeters
1 Millimeter
25 Millimeters
1 Kilometer
=
=
=
=
=
=
39.37 Inches
3.28 Feet
1 Foot
0 .3937 Inch
1 Inch
0.03 Inch
1 Inch
1093.6 Yards
B English to Metric Equivalents
1 Inch
.5 Foot
=
=
1 Foot
1 Yard
=
=
2.54 Centimeters
150 Millimeters
15 Centimeters
30.5 Centimeters
91.5 Centimeters
Sample Computations:
Metric to English Conversion
To convert meters to feet, divide the length in meters by .30
a- 12 meters to =_______ feet
= 12/.30
= 40

40
____
.30. 1200
120
_____
0
0
_____
X
56
To convert meter to inches, multiply the length in meters by 39.37
b- 2 meters to =______ inches = 2 x 39.37

= 78.74
1 1
39.37
x
2
_______
78.74
English to Metric Conversion
To convert feet to meter, divide the length in feet by 3.28
c- 82 feet to =_______meters = 82/3.28

= 25
25
____
3.25. 8200
656
_____
1640
1640
_____
X
To convert inches to centimeters, multiply the length in inches by 2.54
d- 50 inches to =______centimeters = 2.54 x 50 = 127 cm
2.54
x 50
_______
127.00
e-
15 inches to= _____millimeters = 15 x 25 = 375 mm
,f-
5 yards to =______ centimeters = 5 x 91.5 = 457.5 cm

57

Self-Check 2.2
Directions: Convert the following English measurements to metric (vice-versa). Use a separate
sheet of paper as your answer sheet.
I.
English to Metric
1.
2.
3.
4.
5.
II.
5 Inches 3 Feet 10 Yards 6 Feet 8 Inches -
______ Centimeters
______ Millimeters
______ Centimeters
______ Meters
______ Millimeters
Metric to English
6. 32 Millimeters
7. 15 Centimeters
8. 4 Meters
9. 7 Centimeters
10. 9 Meters
_____ Inches
_____ Foot
_____ Feet
_____ Yards
_____ Inches

58
LEARNING OUTCOME 3
Perform basic ratio and proportion, area and volume
calculations
Percentages are computed using appropriate formula.

Precise and accurate formulas for computing area needed in metal trade are
used.

Let us determine how much you already know about the use farm tools and
equipment. Take this test.
Pretest LO 3
I.
Directions: Fill in the blanks with the correct answers. Use a separate sheet of paper for
your answers.
1.
______is a comparison of two numbers or quantities usually separated by a colon

.
2. The equality of two ratios is called _______.
3. The principle of proportion states that the product of the means is equal to the product
of the _______.
4. _______is the number of unit squares equal to the surface of an object.
5. The three dimensional size of an object measured in cubic unit is called ______.

59
II.
Identify the formula used for finding area and volume of different geometrical figures from
the word pool below.
6. L x W
7. bh
8. 2 r
9. L x W x H
2
10. .7854 x D x h
Cylinder
Square
Rectangle

Triangle
Circle
60

Ratio and Proportion

Ratio
The ratio of two numbers is a comparison of two quantities. It is expressed as the indicated
quotient of two numbers called TERMS of the ratio. The ratio of C to D maybe expressed as C :
D, read as C is to D, C/D or C D. The numbers 4/6, 6 : 9, 8 : 12 or 14 : 21 have the same value
as the ratio is 2 : 3.
When the ratios are between measurements, the term of the ratio must be expressed in the
same units. The three angles of a triangle are usually expressed as 1 : 2 : 3, read as 1 is to 2 is
to 3. If the sum of the angles of a triangle is 180 degrees, the measurement of each angle can be
determined using the following procedure.
Examples:
I.
Find the measurement of each angle of a triangle, if the ratio of the angles of a triangle is
1 : 2 : 3 and the sum of the is 180 degrees.
Solution:
Let X = measurement of the first angle
2X = measurement of the second angle
3X = measurement of the third angle
X + 2X + 3X = 180 degrees sum of the 3 angles of a triangle
6X = 180 degrees
- sum of Xs
X = 30 degrees - measurement of the first angle
2X = 2 (30) = 60 degrees measurement of the second angle
3X = 3 (30) = 90 degrees measurement of the third angle
II.
Find the ratio of 4 hours to 2 days.

= 4 hours to 2 days
= 4 hours to 48 hours
= 1:12 (dividing 4 and 48 by 4)

61
III.
Find the ratio of 15 centimeters to 2.5 meters.

= 15 centimeters to 250 centimeters
= 3:50 (dividing 15 and 250 by 5) 15 5 = 3 and 250 5 = 50
IV.
Pedro has a box containing 5 ballpens,3 erasers, 2 pencils and 1 stapler. What is the
ratio of pencils to erasers?
The answer can be expressed as fraction, with the numerator equal to the first quantity
and the denominator equal to the second, the answer could be 2/3 or writing it 2 is to 3 or
2 : 3.
What about the ratio of ballpens to all the contents of Pedros box?
There were 5 + 3 + 2 + 1 = 11 total contents of box, so the answer could be expressed as
5/11, 5 is to 11 or 5 : 11.
Proportion Is the equality of two (2) ratios.
The Principle of Proportion:

The product of the Means is equal to the product of the Extremes.
Illustrative Example:
TERMS
1st
2nd
1
|
3rd
3
=
4
I__________________I
4th
12
|
|__________________________________________________|
Note: 3 and 4 are the Means
1 and 12 are the Extremes
The second and third terms are the means, while the first and the fourth terms are the extremes
of the Proportion. The product of 2nd and 3rd terms = 12 (3 x 4 = 12) The product of the 1st and 4th
terms = 12 (1 x 12 = 12) Thus, the product of the means is equal to the product of the extremes.
Examples:
A) 2 : 4 = 5 : X
= 2x = 20
= x = 10
B) 4/X : 2/8
= 4 : X = 2 : 8 = 2X = 32
X = 16

(2 x X) = 2X & 4 x 5 = 20
62
Proportion is an equation with a ratio on each side. It is a statement that two ratios are equal .
Example:
3/8 = 6/16
When one of the four numbers in a proportion is unknown, cross product maybe used to
find the unknown number. Question marks or letter x and n are frequently used in place of the
un-known number.
Example:
Solve for n:
= n/4
Using cross product, we multiply 2 x n

= 4, so 2 x n = 4
= 2n =4 (4 2 = 2)
n=2

Self-Check 3.1
I. Find the ratio of the following measurements given below. Use a separate sheet of paper for
your answer.
1.
2.
3.
4.
5.
6 inches to 3 feet
15 centimeters to 1 meter
3 feet to 5 yards
150 millimeters to 50 centimeters
30 centimeters to 2 meters
II. Find the unknown term of proportions given below.

6.
7.
8.
9.
10.
5 : 10 = 6 : x
4 : x = 2/8
6 : 3 = 12 : x
2/3: = x : 6
3:9=4:x

63
COMPUTING FOR AREA AND VOLUME
In the metal trades, common formulas related to plane and solid figures are used for
laying-out jobs. For example, a welder maybe required to lay-out and build a cylindrical tank to
hold specified number of gallons of liquid. By applying the volume formula for cylinders, the
welder can determine the size of cylindrical tank.
AREA
Area is the number of unit squares equal to the surface of an object. For example, a
standard size of a piece of plywood contains 32 square foot (sq. ft.). Because it measures 4 feet
by 8 feet so, 4 x 8 = 32 square feet.
Area is expressed in square inches, square feet and other units of measure. A square inch
measure 1 x 1 or each equivalent. A square foot contains 144 square inches by multiplying 12
x 12 = 144 sq. inches. The area of any plane figure can be determine by applying the proper
formula.
CIRCLE
When the diameter of a circle is known, the circumference is found by using the following
formula.
C= D Where:
C= Circumference
= 3.1416
D = Diameter
Example:
1. What is the circumference of a 20 diameter circle?
Solution:
C = D
C = 3.1415 x 20
C = 62.832 inches
Finding the circumference of circle (Diameter)

When the diameter is known, the circumference of a circle is found by applying the following
formula.
C=2r
Where:
C = Circumference
2 = Constant
= 3.1416
r = Radius

64
Example:
2. What is the circumference of of a 10 radius circle?
Solution:
C=2r
C = 2 x 3.1416 x 10
C = 62.832 Inches
Finding the area of a circle (Diameter)

When the diameter of a circle is known, area of a circle is found by applying the following
formula.
or
A = 0.7854 x D
Where
A = Area
0.7854 = Constant
D = Diameter Squared
Example:
3. What is the area of a 28 diameter circle?
Solution:
A = 0.7854 x D
A = 0.7854 x (28 x 28)
A = 0.7854 x 784
A = 615.75 Square Inches
Finding the area of a circle (Radius)

When the radius is known, the area of a circle is found by applying the following formula.
A=r
Where A = Area
= 3.1416
r = radius squared
Example:
4. What is the area of a 14 radius circle?
Solution:
A = r
A = 3.1416 x (14 x 14)
A = 3.1416 x 196
A = 615.754 sq. inches

65
Finding the area of square or a rectangle

The area of square or a rectangle can be found by applying this formula.
A=LxW
Where
A = Area
L = Length
W = Width
Example:
5. What is the area of a 22 x 16 storage room?
Solution:
A=LxW
A = 22 x 16
A = 352 sq. ft.
Finding Area of a Triangle

The area of a triangle can be found by using this formula.
A=bh
Where
A = Area
= Constant
b = base
h = height
Example:
6. What is the area of a triangle with a 10 base and 12 height?
Solution:
A=bh
A = x (10 x 12)
A = x 120
A = 60 sq. inches
VOLUME
Is the three- dimensional size of an object measured in cubic units. For example, the
volume of a standard size of concrete block is 1,024 cubic inches, because 8 x 8 x 16 is equals
to 1,024 cu. In.
Volume is expressed in cubic inches, cubic feet, cubic yards and other units of measure. A
cubic inch measures 1 x 1 x 1 or its equivalent. A cubic foot contains 1,728 cubic inches
because 12 x 12 x 12 = 1,728 cu. In. A cubic Yard contains 27 cu. Ft. because 3 x 3 x 3 = 27
cu. Ft. The Volume of a solid figure can be determined by applying the proper formula.

66
Finding the volume of a rectangular solid

The volume of a rectangular solid can be found by applying the following formula.
V=LxWxH
Where
V = Volume
L = Length
W = Width
H = Height
Example:
7. What is the volume of a 24 x 12 x 8 rectangular solid?
Solution:
V=LxWxH
V = 24 x 12 x 8
V = 2,304 cu. Inches
Finding the volume of a cylinder

When the diameter of a cylinder is known, the volume can be found by applying the following
formula.
V = 0.7854 x D x h
Where V = Volume
0.7854 = Constant
D = Diameter squared
h = Height
Example:
What is the volume of a tank that is 4ft. in diameter and 12 feet in length?
Solution:
V = .7854 x D x h
V = .7854 x (4 x 4) x 12
V = .7854 x 16 x 12
V = 150.79 cubic feet (cu.ft.)
Formulas for Computing Area and Volume of Plane and Geometric Figures
Square
4 x side
Rectangle
2 x (length + width)
Parallelogram
2 x (side1 + side2)
Triangle
side1 + side2 + side3
Regular n-polygon
n x side
Trapezoid
height x (base1 + base2) / 2

67
Trapezoid
base1 + base2 + height

x [csc(theta1) + csc(theta2)]
Circle
2 x pi x radius
Ellipse
4 x radius1 x E(k,pi/2)
E(k,pi/2) is the Complete
Elliptic Integral of the Second Kind
k = (1/radius1)
x sqrt(radius12 - radius22)
Area formula
Square
side2
or S2
Rectangle
length x width
or LW
Parallelogram
base x height
or bh
Triangle
base x height / 2
or bh/2 or 1/2bh
Regular n-polygon
(1/4) x n x side x cot(pi/n)
Trapezoid
height x (base1 + base2) / 2
Circle
pi x radius2
Ellipse
pi x radius1 x radius2
Cube (surface)
6 x side2
Sphere (surface)
4 x pi x radius2
Cylinder (surface of
side)
perimeter of circle x height
or 6S2
or 4r2
2 x pi x radius x height
Cylinder (whole
surface)
Areas of top and bottom circles

+ Area of the side
2(pi x radius2) + 2 x pi x radius x height
Cone (surface)
pi x radius x side
Torus (surface)
pi2 x (radius22 - radius12)
Volume formula
Cube
side3
Rectangular Prism
side1 x side2 x side3
Sphere
(4/3) x pi x radius3
Ellipsoid
(4/3) x pi x radius1 x radius2 x radius3
Cylinder
pi x radius2 * height
or r2h
Cone
(1/3) x pi x radius2 x height
or 1/3 r2h
Pyramid
(1/3) x (base area) x height
Torus
(1/4) x pi2 x (r1 + r2) x (r1 - r2)2

or S3
or 4/3r2
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Self-Check 3.2
I.
Directions: Find the Area of the following geometrical figures. Use a separate sheet of
paper for your answers.
1. What is the area of a 25 diameter circle?
2. What is the area of a 20 x 15 feet tool room?
3. What is the area of a triangle with a 12 base and a 15 height?
II.
Directions: Find the volume of the following.

4. What is the volume of a water tank that is 6 in diameter and 14 long?
5. What is the volume of a 22 x 10 x 8 rectangular solid?

REFERENCES
Austin, John Benjamin. Electric Arc Welding. Chicago: American Welding

Society, 1952
Boyd, Gardner T. Metalworking. Illinois: Willcox Co. 1982
Feirer, John L. Modern Metalcraft . Illinois: A. Bennet Co. 1946
IMCS-DEPED, Industrial Technology Metalworks I,SEDP Series
Proctor E. Thomas. Print Reading for Welders. American Technical Publishing,

Illinois, 60430

69
LESSON 3
Apply safety practices
LEARNING OUTCOMES:
do the following:
LO 1. identify hazardous area.;

LO 2. use personal protective clothing and devices; and
LO 3. perform safe handling of tools, equipment and
materials

70
Definition of Terms
Bacteria simple, one-celled organisms that may or may not be harmful..
Biological hazards- hazards caused by living organisms which include insects, molds,
fungi, viruses, and bacterial contamination.
Ergonomic hazards- hazards are commonly seen in the workplaces which are
improperly designed tools or work areas
Fuel - any substance, which will combine in the presence of heat-that is, a fuel is
something that will burn.
Initial triage and tagging- sorting patients into categories of priority for care and
transport based on the severity of injuries and medical emergency.
Leather jacket-is made of chrome leather and prevents the entry of sparks between the
clothes and body.
Mandatory signs- regulatory signs which indicate that an instruction must be carried
out.
Materials handling- a technique which include the art of lifting, placing, storing or
movement of materials through the use of appropriate handling equipment and men.
Physical Hazards- hazard due to the transfer of energy between an object and a
worker.
Prohibition signs- are regulatory signs which indicate that an action
or activity is
not allowed.
Protective sleeves are made from leather to protect the arms.
Regulatory Signs- signs contain instructions that need to be complied with them
constitutes an offense under law, standing orders, company policy.
Safety inspection- the process of locating and reporting existing and potential
condition that may cause accidents.
Safety Shoes- safety shoes have heat-resistant soles and impact-resistant toes.
Warning Signs- signs which warn of hazard or hazardous condition that is likely to be
life-threatening.
Welding gloves/gauntlet- made of chrome leather and protects the hands from heat,
spatter, and radiations.
Welding shield/helmet- used to protect our face and eyes from the arc rays
and heat, and the spatter from the molten metal.
Welding spats- made of chrome leather and protects the feet from spatter.
Acronyms
OSHS- Occupational Safety and Health Standards
PPE- Personal Protective Equipment

71
LEARNING OUTCOME 1
Identify hazardous area
Hazards are identified correctly in accordance with OHS (occupational health

and safety) procedures.
Safety signs and symbols are identified and adhered to in accordance with
workplace safety procedure.

Let us determine how much you already know about identifying hazardous area.
Take this test.
Pretest LO 1
Directions:
Identify the term that is described:

Column A
_____ 1. The most common and painful injuries that occur in

the welding shop.
_____ 2. An immediate care given to a person who has
been injured or suddenly taken illness.
_____ 3. A symbol used to indicate a potentially hazardous
situation which, if not avoided , could result in death or
serious injury.
Column B
a. Welding shields/helmet
b. Occupational safety health
standard
c. Burn
d. First aid
e. Caution
f. Hazard
_____ 4. Mandatory rules and standards set and enforced to

eliminate or reduce hazards in the workplace.
_____ 5. It is used to protect our face and eyes from the arc
rays and heat and the spatter from the molten metal.

72

Environmental Hazards
1. Physical Hazards. Hazards due to the transfer of energy between an object and a worker.
Excessive noise
Inadequate illumination
Extreme temperature
Extreme pressure
Vibration
Radiation
Inadequate ventilation
Cluttered area
Ignorance or carelessness of the worker
2. Chemical Hazards. These hazards arise from inhaling chemical agents in the form of vapor
gases, dust, fumes, mist, or by skin contact with these materials.
Mist Fine particles of a liquid float in air

Gases- substances in gaseous state but are always airborne at room temperature.
Vapor- results when substances that are liquid at room temperature evaporate.
Dust- solid harmful substances are ground, cut or crushed by mechanical actions.
Fumes- gas is condensed in air, chemically changed and becomes fine solid particles
which float in air.
Four Possible Routes of Entry of Chemical Hazards

1.
2.
3.
4.
Inhalation- breathing in toxics is the most common and dangerous route.

Ingestion- toxics enter through the gastrointestinal tract.
Absorption- toxics pass through skin into the bloodstream.
Injection- toxics may be injected into the body (needles, ect.)- the least common, yet
most direct route of entry
3. Biological Hazards. Hazards caused by living organisms which include insects, molds,
fungi, viruses, and bacterial contamination; from defects in sanitation and housekeeping
procedures, such as in the provision of potable water, removal of industrial wastes and
sewage, food handling , and personal cleanliness.

73
Agents of Biological Hazards

Bacteria simple, one-celled organisms that may or may not be harmful.
Viruses organisms that depend on a host cell for development or reproduction
Fungi may be small or large parasitic organisms growing in a living or dead
plant or animal
Rickettsia rod-shaped microorganisms that are smaller than bacteria and
depend on a host for development or reproduction. Microorganisms transmitted
by fleas, ticks, and lice
Common Health Problems from Biological Hazards
a. Tuberculosis (TB)
b. Tetanus
c. Viral Hepatitis
d. HIV/AIDS
Diseases caused by virus
a. Upper Respiratory Tract Infection
b. Hepatitis B Infection
c. Acquired Immunodeficiency Syndrome (AIDS)
d. Rabies
4. Ergonomic Hazards. Hazards commonly seen in the workplace, which are improperly
designed tools or work areas, improper lifting or reaching, poor visual conditions or repeated
motions in an awkward position that may be responsible for fatigue, stress and strain and
may lead to accidents in the occupational environment.
Ergonomics is si the study of designing equipment and devices that fit the workers
Effects of Ergonomic Hazards
a. low productivity
b. high rate of errors
c. material wastage and equipment
Health Problems caused by Ergonomics
a. musculoskeletal problems
b. vascular problems
c. visual problems
d. hearing problems
e. skin problem
f. psychological problems

74
Welding Safety
1. Electric shock maybe caused by open and not properly insulated cable. Workers
are advised to regularly check electrical wiring connection.
Check primary circuit wiring connection
Check welding cable for crack or cut insulation
Do not put welding cable around the part of your body.

75
2. Arc rays can damage both eyes and skin, so wear proper protective clothing and filter
lenses.
BURN CAUSED BY LIGHT

Ultra violet light- can cause first degree or second degree burn to the eyes and
skin
Infrared wave that is felt as heat
Visible light- light that we see
- producer of varying quantities and color
3. Fumes and Gases- Use proper ventilation and position yourself out of the fume flow.
The bigger diameter of the electrode, the more ventilation is required.
Dangerous powder dust comes from weld fumes filtered during welding

76
4. Fire and explosion- may result from faulty welding operation .Always understand the
environment where your are welding and never take anything for granted.
Proper procedure for welding in a tank

5. Compressed gas- must be handled in such a way as to prevent personal or
equipment damage.
6. Face and eye protection - must be worn at all times in the workplace. This includes
safety goggles and full -faced mask.
Protection Clothing against sparks

and hot metals
Source: http://nasdonline.org/static_content
/documents/1087/as230f3.gif

77
7. Wear correct eye, ear, and body protection.
Wear proper body, face, and eye protection

Self-Check 1.1
Direction: Read and analyze the statement carefully. Choose the best answer and write the
letter only in your answer sheet.
1. Which hazards are due to transfer of energy between an object and a worker?
A. Chemical hazards
B. Physical hazards
C. Biological hazards
D. Ergonomics hazards
2. Which kind of hazard causes deadening of a welders hand because of unadvisable
position during welding?
A. Chemical hazards
B. Physical hazards
3. Impact resulting from being struck by and struck against objects may cause serious
accidents which one is referred to?
A. Chemical hazards
B. Physical hazards

78
4.
5.
Which process do toxics pass through gastrointestinal organ?

A. Ingestion
B. Inhalation
C. Absorption
D. Injection
People who work with animals, animal products or animal wastes have a greater risk
of infection because of_______.
A. Chemical hazards
B. Physical hazards

79
WHAT DO YOU NEED TO KNOW?

Read Information Sheet 1.2 very well then find out how much you can
Safety Signs and Symbols

Introduction
Safety symbols are pictures sometimes called safety pictographs, pictograms, or
pictorials. They are used in place of, or as a supplement to written words. These symbols
provide warnings or alerts about a possible hazard.
Because pictures may convey information better than words, graphic symbols are
added to precautionary labels to show major workplace dangers like welding or cutting
hazards.
The use of symbols on precautionary labels is optional, and is recommended for
the following reasons:
Symbols may show and help to explain the hazards quickly.
Symbols can be understood by both readers and non-readers.
Symbols may be multilingual and usually translate directly into all
languages.
Welding and cutting industry has adopted standardized symbols and uniform
methods of use to avoid user confusion and to supplement and reinforce the written
message.
Words
The large word at the top of the label is called the signal word. It is used in
combination with a specific colored background and combined with the safety alert
symbol to indicate the degree of seriousness of a potential hazard. Because of its colored
background, the signal word is usually the first element that you notice when looking at a
safety label. According to International Standard Organization (ISO), there are three (3)
choices for a signal word:
1.
DANGER. Used to indicate an imminently hazardous situation which, if
avoided, will result in death or serious injury. The use of this signal word should be
limited to the most extreme situations.
2.

80
3. WARNING. This indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.
4. CAUTION. Used to indicate a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. CAUTION may also be used
without the safety color symbol (the triangle with exclamation mark) to indicate
property-damage-only.
Color
Since color is typically the first thing that draws the attention of the viewer, the
color-coded surrounding shapes act as a first level of meaning and, as you draw closer to
the sign, you are able to distinguish the specific information conveyed by the graphic
symbol.
Example A is an ISO Warning Safety Sign. This type of label is meant to tell
what the hazard is (e.g. fire hazard).
Example B is an ISO Prohibition Safety Sign. This label tells about an action not
to take in order to avoid a hazard (e.g. no open flame).
Example C is an ISO Mandatory Action Safety Sign. This label defines an action
that needs to be taken to avoid the hazard (e.g. read manual).

81
Classification of Safety Signs

1. Regulatory Signs- signs contain instructions. Failure to comply with them constitutes
an offense under law, standing orders, company policy, etc.
a. Mandatory signs are regulatory signs which indicate that an instruction must be
carried out. When symbols are used they are white on a blue disc. Text-only
mandatory signs are black on white in a portrait format.
2. Prohibition signs are regulatory signs which indicate that an action

or activity is
not allowed. The symbolic shape used on prohibition signs is the red circle and slash
over a black symbol. Prohibition signs may contain only the red circle and text with no
symbol.
3. Warning Signs- signs which warn of a hazard or hazardous condition that is not likely
to be life-threatening. The symbolic shape used on warning signs is black triangle with
yellow interior and black symbol. The word warning is not required to print on the sign,
although it is often used for added impact.

82
4. Danger Signs- signs which warn of a hazard or hazardous condition is likely lifethreatening. It is recommended that symbols not be used on danger signs.
5. Fire Signs- advice the location of fire alarms and firefighting equipment. Fire signs
contain a white symbol and/or text on a red background.
6. Emergency Information Signs- indicate the location of, or direction to,

emergency- related facilities (exits, first aid, safety equipment, etc.). These signs feature
a white symbol and/or text on a green background.
7. General Information Signs- communicate information of a general nature in order to

avoid misunderstanding or confusion. These signs often refer to housekeeping, company
practices and logistics.

83

Self-Check 1.2
Direction: Read and analyze each statement carefully. Choose the best answer and write the
letter only on your answer sheet.
1. Pictures that are used to inform workers on safety practices are__________.
A. Cautions
B. Warnings
C. Prohibitions
D. Safety signs
2. Signs which indicate that an action is not allowed are___________.
A. regulatory signs
B. mandatory signs
C. prohibition signs
D. warning signs
3. Which are used to indicate a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury?
A. Danger
B. Caution
C. Warning
D. Emergency
4. Signs indicate that an instruction must be carried out_________.
A. regulatory signs
B. mandatory signs
C. prohibition signs
D. warning signs
5. Which used to indicate an imminently hazardous situation which, if avoided, may
result in death or serious injury?
A. Danger
B. Warning
C. Caution
D. Emergency

84
Occupational Safety and Health Standards
Introduction
Occupational Safety and Health Standards (OSHS) are mandatory rules and standards set and
enforced to eliminate or reduce occupational safety and health hazards in the workplace.
OSH Standards aim to provide at least the minimum acceptable degree of protection that must
be granted to every worker in relation to dangers of injury, sickness, or death that may arise by
reason of his or her occupation. The provision of OSHS by the government is an exercise of
police power, with the intention of promoting the welfare and well-being of workers.
Coverage and Scope of OSHS
All establishments, workplaces, and undertakings are covered, including agricultural enterprises
whether operating for profit or not, except:
1. Residential places exclusively devoted to dwelling purposes.
2. Those directly engaged in land, sea and air transportation (however, their dry dockets,
garages, hangers and maintenance, and repair shops and offices are covered.
3. The activities of a lessee regarding the safety of a mining claim or lease, including
mines safety, mineral conservation, and pollution in establishments or work places
falling under the mining industry.
Minimum Standards on Safety and Health in the Workplace

The OSHS require every company to keep and maintain its workplace free from work hazards
that are likely to cause physical harm to the workers or damage to property.
The following must be provided by the employer;
Appropriate seats, lighting, and ventilation.

Adequate passageways, exits, and firefighting equipment
Separate toilet facilities and lockers for men and women.
Appropriate safety clothing like protective gear, masks, helmets, safety boots, coats,
or goggles.
Medicines, medical supplies, or first-aid kits.
Free medical and dental services and facilities.

85
Safety Measures to be Observed within the Premises of Establishments
Building premises shall have adequate fire, emergency or danger signs and
safety instructions of standard colors and sizes visible at all times.
Other visible signs that may be needed to direct the drivers of motorized vehicle
such as STOP, YIELD, and DO NOT ENTER, properly positioned within the
compound of the establishment to increase safety especially during the night.
Handicapped employees shall be restricted only to designated workplaces. For as
practicable and feasible reasons, they shall be provided with facilities for safe and
convenient movement within the establishment.
Good housekeeping shall be maintained at all times through cleanliness of
buildings, yards, machines, equipment, regular waste disposal, and the orderly
arrangement of process operations, storage and filing materials.
Adequate dressing rooms, lockers rooms, comfort rooms and lavatories separate
for male and female workers shall be provided.
Responsibilities of Employers and Employees under OSHS

Duties of Employers
Adopt administrative policies on safety in accordance with the provisions of the
standards.
Report to the Regional Director or his/her duly authorized representative the
policies adopted and the safety organization established.
Submit to the Regional Director or his/her duly authorized representative once
every three months a report on the safety performance, safety committee
meetings and its recommendations and measures taken to implement the
recommendation.
Act on recommended safety measures and provide access to appropriate
authorities.
Duties of Employees
Follow safety policies.
Report unsafe conditions and practices to the supervisor.
Serve as member of the Health and Safety Committee, when called upon to do
so.
Cooperate with the Health and Safety Committee.
Assist government agencies in the conduct of safety and health inspection.
Rule 1100: Gas and Electric Arc Welding and Cutting Operations
1100.01: General Provisions:
1. Welding or cutting operations shall not be permitted in rooms or areas containing
combustible materials or in proximity to explosives or flammable liquids, dusts,
gases, or vapors, until all fire and explosion hazards are eliminated.
2. Welding or cutting operations on containers filled with explosives or flammable
substance is prohibited. Welding closed containers that have held explosive or
flammable substance shall only be undertaken after the containers have been
thoroughly cleaned and found completely free of combustible gases or vapors of
the containers are filled with inert gas or with water.

86
3. Welding and cutting operations carried out or done in places where persons other
than the welders work or pass shall be enclosed by means of suitable stationary
or portable screens. Screens shall be opaque, of sturdy construction to withstand
rough usage of a material which will not readily be set on fire by sparks or hot
metal at least 2 meters (6.5 feet) high, and preferably painted with light flat paint.
4. A portable fire extinguisher shall be provided at the place where welding and
cutting operations are being undertaken.
5. Before welding and cutting operations are allowed in large establishments, the
area shall be inspected by the safety man. He shall issue a written permit or
authorization for welding and cutting, indicating there in the precautions to be
followed to avoid fire or accidents.
1100.02: Personal Protective Equipment:
1. All workers or persons directly engaged in welding or cutting operations shall
be provided with the following personal protective equipment:
a. goggles, helmet, or head shields fitted with suitable filter lenses and
hand shields, and
b. suitable aprons
2. All personnel directly assisting in welding or cutting operations shall be
provided with goggles or other protective clothing, as may be necessary.
1100.03: Welding or Cutting in Confined Spaces:

Inherit of any fumes, gases, or dusts by persons welding or cutting in confined spaces
shall be prevented by the provision of:
1. Local exhaust and general ventilation system to keep fumes, gases, or dusts
within allowable concentrations or threshold limit values.
2. Approved types of respiratory protective equipment

87

Self-Check 1.1
Directions: Read and analyze each statement carefully. Choose the best answer and write the
letter only on your answer sheet.
1. Safety standards are mandatory rules set and enforced to eliminate or reduce,
A. welding defects
B. welding injuries
C. welding problems
D. hazards in the workplace
2. The governments purpose of creating Occupational Safety and Health Standards is
to______.
A. produce quality output
B. produce safety personnel
C. promote welfare and well-being of workers
D. protect the rights of the workers against abusive employers
3. Under Rule 1100.01 of the gas and electric arc welding operations, welders
are_______.
A. provided with PPE by employers
B. provided with exhaust and ventilated system
C. protected from any violations against their rights
D. prohibited from working in areas prone to combustible materials
4. Rule 1100.02 states that workers must be
5. Concerning welding or cutting in confined spaces under Rule 1100.03, welders are

88
LEARNING OUTCOME 2
Use personal protective clothing and devices.
Personal protective clothing/equipment (PPE) as per job requirements

are identified.
Proper wearing of PPE is properly observed in accordance with
workplace safety policies.

Let us determine how much you already know about the use of personal
protective clothing and devices. Take this test.
Pretest LO 2
Directions: Read each sentence carefully and select the best answer.
1. Which are made from light asbestos coated with aluminium protect all of the body during
welding?
a. Safety shoes
b. Protective Cover all
c. Welding spats
d. Leggings
e. Safety goggles
2. Which ones are made from leather to protect the legs and feet.
a. Safety shoes
c. Welding spats
d. Leggings
e. Safety goggles
89
3. Which are heat resistant shoes?

a. Safety shoes
c. Welding spats
d. Leggings
e. Safety goggles
4. Which are made of chrome leather and protect our feet from spatter?
a. Safety shoes
c. Welding spats
d. Leggings
e. Safety goggles
5. Which are used where grinding and chipping off slags?

a. Safety shoes
c. Welding spats
d. Leggings
e. Safety goggles

90

Personal Protective Equipment (PPE)

The observation of health and safety precautions in welding operation is of greatest importance.
Your life and that of the others are more important than the job you are doing.
1. Welding shield/helmet is used to protect our face and eyes from the arc rays and heat, and
the spatter from molten metal. The arc is viewed through a filter which reduces the intensity
of radiation but allows a safe amount of light to pass for viewing the weld pool and end of the
electrode.
1.1 Helmet type welding shield is more convenient to use because it allows both
hands to work freely.

91
1.2 Hand-held shield allows only one hand to work freely.
2. Leather jacket is made of chrome leather and prevents the entry of sparks between
our clothes and body.
3. Leather apron is made of chrome leather and provides a welder with complete
protection of his chest to mid calf from sparks and hot metal.

92
4. Welding gloves/gauntlet is made of chrome leather and protects our hands from
heat, spatter, and radiations.
Source:http://img.diytrade.com/cdimg/340379/1362621/0/1133753301/Welding_gloves.jpg
5. Face shield is best for general protection because it can be worn under an arc
welding helmet
6. Leggings are made from leather to protect the legs and feet.
7. Protective sleeves are made from leather to protect the arms.

93
8. Protective cover all are made from light asbestos coated with aluminum to protect
the whole body during welding.
9. Welding cushions are made from leather for sitting and kneeling beside the work
piece as protection against cold.
10. Welding spats are made of chrome leather and protects our feet from spatter.
11. Safety Shoes- have heat resistant soles and impact resistant toes. Some safety
shoes have metal in soles, while others protect workers from different types of electrical
hazards.
12. Safety goggles- are used when grinding and chipping off slag.

94
13. Earmuffs- are used for ear coverings and are connected by a flexible band and worn
as protection against extreme noise.
14. Earplugs- is a pair of device that is meant to be inserted in the ear canal to protect
the wearer's ears from loud noise or intrusion
15. Respirator- is an apparatus worn over the mouth and nose or the entire face to
prevent the inhalation of dust, smoke, or other noxious substances.
Full face respirator

Source:
http://1.bp.blogspot.com/_1p20WdeXKKs/TVFOqgHuFAI/AAAAAAAAKj8/DrB1yHyAqVI/s1600/Resp
irator1.jpg

95

Self-Check 1.1
Identification:
Directions: Observe carefully the illustration below. Name the different safety equipment worn
by the worker.

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Proper Use of Personal Protective Equipment

The primary approach in any safety effort is to maintain or change the physical
environment so that accidents would not occur. However, it is necessary for economic reasons
or in temporary or changing conditions to safeguard personnel by equipping them individually
with specialized personal protective equipment (PPE). Although the use of PPE is an important
consideration in the development of a safety and health program, it should not be used
permanently for maintaining a safe and healthy work environment. In general, government
regulations list the use of PPE as a case of last resort. Analyzing accident situations is done to
determine whether PPE can prevent a recurrence. When work conditions cannot be made more
safely clearly PPE is necessary.
Proper Training
To obtain the workers complete compliance with the requirements to wear the PPE, the
following factors must be considered:
1. the extent to which the personnel who must wear the equipment understand its
necessity
2. the ease and comfort with which it can be worn with a minimum of interference with
normal procedures
3. the available economic, social, and disciplinary sanctions which can be used to
influence the attitudes of the workers
Head Protection
Safety hats should be inspected prior to their use.
Inspect suspension systems that show evidence of materials cracking, tearing, fraying
or other signs of deterioration. Suspension should provide a minimum clearance of 1
to 1.25 inch between the top of the workers head and the inside crown of the hat.
Check any signs of cracks of perforations of brim or shell, deformation of shell, or
evidence or exposure to excessive heat, chemicals or radiation.
Remove any accumulation of conductive material on or inside the shell that cannot be
removed prior to use.
Objects should not be placed inside the safety hat between the shell and the suspension
device. This space is designed so an impact will not transmit to the head of the worker.
Safety hats should be kept free of abrasions, scrapes, and nicks and should not be
deliberately dropped, thrown, or otherwise abused because they will lose their protective
qualities.
Ventilation should not be drilled in safety hats.

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Eye and Face Protection

Eye protectors must meet the minimum requirements:
Provide adequate protection against the particular hazards for which they are
designed
Be reasonably comfortable when worn under the designated conditions
Fit snugly without interfering with the movements or vision of the wearer
Be durable.
Be capable of being disinfected.
Be kept clean and in good repair
Design, construction, testing, and use of eye and face protection must be in
accordance with ANZI Z8.1-1989. The fitting of goggles and safety spectacles should
be performed by someone skilled in the procedure. Prescribed safety spectacles
should be fitted only by a qualified optical person. Safety spectacles require special
frames. Combinations of normal street wear frames with safety lenses are not in
compliance with the required standards for eye protectors.
Ear Protection
The prevention of excessive noise exposure is the only way to avoid hearing damage.
Engineering and administrative control must be used if the sound levels are exceeded. If such
controls fail to reduce the sound levels within the level specified, personal hearing protection
must be used. Molded earplugs should be individually fitted by a professional.
Some earplugs are disposable, to be used one time and then thrown away. The nondisposable type should be cleaned after each use for proper protection.
Earmuffs must make a perfect seal around the ear to be effective. Glasses, long
sideburns, long hair and facial movements, such as chewing,may reduce protection. Special
equipment is available for use with glasses or beards.

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Foot and Leg Protection

For protection of feet and legs from falling or rolling objects, sharp objects, molten metal,
hot surfaces, and wet slippery surfaces, workers should use appropriate foot guards, safety
shoes, boots and leggings.
Never wear open-toed footwear while working with hot metal or welding apparatus.
Safety Belts, Lifelines and Lanyards

Lifelines, safety belts, and lanyards are used only for safeguarding employees. Any
lifeline, safety belt, or lanyard are actually subjected to in-serving loading, as distinguished from
static load testing shall be immediately removed from service and shall not be used again for
employee safeguarding.

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Self-Check 2.2
Multiple Choices:
Directions: Read each statement carefully. Choose the answer that will best complete the
statement.
1.Safety belts were designed to safeguard workers _________.

A. by carrying heavy load
B. by holding hot metals
C. from noise exposure
D. from falling
2. Safety hats should be free from abrasions, cracks, or frayings and should not be deliberately
dropped or thrown because_______.
A. a space should be designed to protect.

B. ventilation should be drilled in them.
C. they will lose their protective quality.
D. their appearance and style should be modern.
3. Earmuffs and earplugs are effectively used___________.
A. for engineering and administrative control.
B. for workers to look fashionable.
C. to match the glasses and hair style of workers.
D. to avoid hearing damage.
4. The main purpose of wearing eye and face protection is to________.
A. keep clean and be in good condition.
B. be capable of being disinfected.
C. fit snugly without interference of eye movement.
D. provide adequate protection against hazards.
5. A responsible worker shows awareness about safety except
A. Awareness to the limited application of PPE
B. Awareness to the unlimited application of PPE
C. Person who wears PPE understands its necessity
D. Influence the attitudes of the workers about safety

100

101
LEARNING OUTCOME 3
Identify safety and health requirements and policy
Safe handling of tools, equipment and materials is properly observed in

accordance with OHS requirements and industry/company policies.
Safety label and tag of tools and equipment are strictly followed.

Pre-use Inspection and Checking Procedures

INTRODUCTION
Safety and health inspection is a central part of most safety, health and environmental
protection programs, such practices a reliable way for identifying and eliminating conditions that
could contribute to accidents, illnesses, or environmental damages.
Safety inspection is a tool in the prevention of accident. If regular inspection of existing
potentially unsafe conditions is not done, accidents in the workplace are likely to happen.
Elements of Effective Safety and Health Inspection Programs

An effective safety and health inspection program requires the following:
1. Sound knowledge of the facility. Familiarity with the facilities of the establishment is
an effective tool in determining things are to be inspected and how often these things
should be inspected.
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2. Knowledge of relevant standards, regulations and codes. The reference of all safety
and health rules and regulations of the company should always be the established
local legislations and codes. These standard regulations will be our guide in
assessing whether our workplace is safe or not.
3. Systematic inspection system. In occupational safety and health, time is very
important. An established inspection system will facilitate inspection activities and will
allow the designated safety inspector to improve the workplace based on identified
hazards as early as possible.
4. Method of reporting, evaluating and using the data. Evaluation of effectiveness of the
program is a must to determine whether a program is a success or a failure.
Inspection should be documented. Reports prepared and submitted and other safety
and health data are vital in evaluating the program.
Safety and Health Inspection Cycle

1. Purpose
The primary purpose of inspection is to detect potential hazards so they can be
corrected before an accident occurs. Inspection should be conducted in an organization
to locate and report existing and potential unsafe conditions or activities. It is important
that every potential hazard found in workplaces must be corrected to ensure that no one
will be injured, or one will be exposed to any diseases and that working environment will
not be contaminated by hazardous chemicals emitted in the process.
2. Inspection Priorities
Who will conduct the inspection?
a. Safety professionals. They spearhead the inspection activity.
b. Company or facility management. They demonstrates commitment to maintain
a safe working environment.
c. First line Supervisors or Foreman. They continually monitor the workplace.
d. Employees. They inspect the workplace and any tools, equipment, and
machinery that will be used. Any defects that the employee is not authorized
to correct should be reported immediately to the supervisor.
e. Maintenance personnel. He is responsible for locating and correcting hazards.
f. Joint Safety and Health Committee. It conducts regular inspection as part of
its functions.
Items to be inspected are as follows;
a. Environmental factors
b. Hazardous supplies and materials
c. Production and related equipments
d. Power source equipment
e. Electrical equipment
f. Hand tools
g. Personal Protective Equipment
h. Personal service and first aid facilities
i. Fire protection and emergency response equipment
j. Walkways and roadways
k. Elevators, electric stairways and manlifts
l. Working surfaces
m. Materials handling equipment
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n.
o.
p.
q.
r.
s.
t.
Transport equipment
Warning and signaling devices
Containers
Storage facilities and area both indoor and outdoor
Structural openings
Building and structures
Miscellaneous
Conditions need to be inspected:

Unsafe conditions inspected should be described specifically and clearly. Usually,
conditions to look for can be indicated by such words as jagged, exposed, broken,
frayed, leaking, rusted, corroded, missing, vibrating, loose, or slipping.
Sometimes exact figures are needed, for example, the maximum pressure in a boiler or
the percent spread of a sling hook.
3. Schedule of Evaluation
Inspection can be classified as one of two types continuous or interval
inspection, which should be discussed each using the key points such as the following:
a. Continuous Inspection
It involves noting an apparently or potentially hazardous conditions or unsafe
procedure that needs to be corrected it immediately or reported at once to initiate
corrective action. It is sometimes called informal inspection because it does not
conform to a set of schedule, plan, or checklist.
b. Interval Inspection
Planned inspections at specific intervals are what most people regard as real
safety and health inspections. They are deliberate and follow a systematic procedure
that permits examination of specific items or conditions. The interval inspections may
be periodic, intermittent, or general.
4. Conducting Inspection
In conducting an inspection, some of the general considerations are the following;
- Must not interrupt normal operations
- Review all accidents and previous inspection report made.
- Awareness of any potential hazards
- Wearing of Personal Protective Equipment
- Formulation of checklist
Reporting and Recording
Checklists serve as reminders of what to look for and as records of what have
been covered. They can be used to structure and guide inspection. They also allow onthe-spot recording of all findings and comments before they are forgotten. In case an
inspection is interrupted, checklists provide a record of what has and what has not been
inspected. Otherwise, an inspection may miss items or conditions that should be
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examined. Good checklists also help in follow-up work to make sure hazards have been
corrected or eliminated.
The format of a checklist should include columns to indicate either compliance or
date is taken, action, date. Space should also be provided to cite the specific violation, a
way to correct it, and a recommendation that the condition receives more or less
frequent attention. Whatever the format of the checklist, space should be provided for
the inspectors signature and the inspection date.
Inspection Report Every inspection must be documented in a clearly written
inspection report furnished y the inspector. Without a complete and accurate report, the
inspection would be a little more than an interesting sightseeing tour. Inspection reports
are usually of three types:
1. Emergency made without delay when a critical or catastrophic hazard is
probable.
2. Periodic covers those unsatisfactory non-emergency conditions observed
during the planned periodic inspection. This report should be made within 24
hours of the inspection.
3. Summary lists of all items of previous periodic reports for a given time.
Generally, inspection reports are sent to the head of the department or area
where the inspection was made. Copies are also given to executive management and
the manager to whom the department head reports.
5. Implementation
Upon implementation of the inspection report, make sure that recommendations
proposed by the inspector will be given priority depending on the hazards found in the
area.
In making recommendations, inspectors should be guided by four (4) rules:
1. Correct the cause whenever possible. If all the resources needed to correct
the cause are already available, improve the working condition.
2. Immediately correct everything possible. All possible causes of accident
should be corrected at once to prevent their recurrence. This will definitely be
done if all measures are in place.
3. Report conditions beyond ones authority and suggest solutions. Safety is
everybodys job. Anyone should be involved in the prevention of accident. If
you identify hazards in your place or work, report them at once to your
supervisor. Give recommendation to correct the situation.
4. Take intermediate action as needed. Time is an essence as far as safety is
concern. If unsafe condition was identified and corrective measure is at hand.
Improve it at once.
6. Monitoring
Monitoring is a management prerogative. Management must realize that employees
are keenly interested in the attention paid to correcting faulty conditions and hazardous
procedures. Recommendations approved and supported by management should become
part of the organizations philosophy and program. At regular intervals, supervisors
should report progress in complying with the recommendations to the safety department,
the company safety and health committee, or the person designated by management to
receive such information. Inspectors should periodically check to see what progress
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toward corrective actions is being made. Unsafe conditions left uncorrected indicate a
breakdown in management communications and program applications.
Sometimes management will have to decide among the several courses of action.
Often these decisions will be based on cost effectiveness. For example, it may be costeffective as well as practical to substitute a less toxic material that works as well to the
highly toxic substance presently in use. On the other hand, replacing a costly but
hazardous machine may have to wait until funds can be allocated. In this case, the
immediate alternative taken or proposed must be communicated to all persons involved.

Self-Check 3.1
Multiple Choice:
Directions: Read and analyze the statement carefully. Choose the best answer and write the
letter only in your answer sheet.
1. A tool in the prevention of accident to locate and report existing and potential unsafe
conditions that, if left uncontrolled, have the capacity to cause accident in the workplace
a. Safety tools
b. Safety inspection
c. Safety procedures
d. Safety equipments
2. Evaluation of effectiveness of the program is a must to determine whether a program is a
success or a failure.
a. Systematic inspection system
b. Sound knowledge of the facility
c. Method of reporting, evaluating, and using the data
d. Knowledge of relevant standards, regulations and codes
3. When to inspect tool rooms?
a. General inspection
b. Periodic inspection
c. Intermittent inspection
d. Continuous inspection
4. When conducting safety and health inspection, general consideration must be observed
except
a. Duration of inspection
b. Awareness of potential hazards
c. Review of previous inspection report
d. Must not interrupt normal operation
5. An employee is authorized to practiced safety except
a. Repair defective tools
b. Report unsafe conditions
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c. Identify and repair defective tools

d. Guards and warning signs are in place

REFERENCES

Welding Inspection Technology, Education Department, American welding
Society
Welding Principles and Application by Larry Jeffus and Harold V. Johnson

107
LESSON 4
Interpret Drawings and Symbols
LEARNING OUTCOMES:
do the following:
LO 1. identify standard alphabet of lines; and

LO 2. interpret standard drawing symbols.

108
Definition of Terms
Arrow side- a weld symbol that is written above the reference line.
Both side- a weld symbol that is written above and below the reference line.
Concave- a curve inward (see contour symbol)
Convex- a curve outward (see contour symbol)
Drawing - illustrating objects using drawing instruments
Other side- a weld symbol that is written above the reference line
Reference Line- written horizontally forming an obtuse angle
Sketching- freehand drawing
Symbol - a figure or character used in place of a word or group of words.
Tail- is a part of an arrow symbol on a welding blue
Tolerance- the total amount of variation permitted for the design size of a part
Weld joints- refer to how the parts to be welded are assembled prior to welding
Weld symbol- indicates a require type of weld and supplemental implementation
Weld symbols-miniature drawing of the metal edge preparation prior to welding
- provide the means of placing complete welding information on drawing

109
LEARNING OUTCOME 1
Identify standard alphabet of lines
Alphabet of lines are identified according to ISO (International Standard

Organization).

Let us determine how much you already know about identifying standard alphabet
of lines. Take this test.
Pretest LO 1
Directions: Read each sentence carefully then identify the word referred to in each
number.
1. Which is a thick solid line used to show the visible shape of the object.
a. Hidden line
b. Center line
c. Extension line
d. Object line
e. Short break line
2. Which is a heavy irregular line drawn freehand that is used to show a short break to conserve
space on a drawing?
a. Hidden line
b. Center line
c. Extension line
d. Object line
e. Short break line

110
3. Which broken line is made up of a series of short and long clashes or alternately spaced, to
show the center of circles, arcs, and symmetrical objects?
a. Hidden line
b. Center line
c. Extension line
d. Object line
e. Short break line
4. Which broken line of medium thickness is used to show the edges and outline not visible to
the eye.
a. Hidden line
b. Center line
c. Extension line
d. Object line
e. Short break line
5. Which fine lines extend from the object with a slight break between and is used to show
dimensioning points.
a. Hidden line
b. Center line
c. Extension line
d. Object line
e. Short break line

111

Alphabet of Lines
Lines are the bases of all drawings. They are used even from simple drawings to the
difficult ones. Practice, exercise and correct use of techniques in the making of lines will give
student experience in technical sketching. Moreover, constant practice will help students develop
skills in making lines and use of pencils. It should be remembered that the basic requirement for
line construction is clarity of line produced.
In practice, the kind of line produced depends on the hardness of the pencil. For drawing
using pencil, the medium and light lines are more prepared.
There are conventional lines used in drawing. These lines are called alphabet of line and
each line serves a particular purpose. These lines may either be drawn freehand or they may be
drawn mechanically.

112
There are several different types of lines used on a print and each has different meaning.
To be able to interpret a print, the reader should have knowledge of these lines. These lines are
called alphabet of lines.
1. Object Line. Thick solid line used to show the visible shape of the object.
___________________________
2. Hidden Line. Broken line of medium thickness and used to show the edges and outlines
not visible to the eye.
- - - - - - - - - - - - - - - - - - - - - ---3. Center Line. Fine, broken line made up of a series of short and long dashes alternately
spaced. To show the center of circles, arcs, and symmetrical objects and to aid in
dimensioning the parts of the object.
__ _____ __ _____ __ ______ __
4. Extension Line. Fine lines that extend from the object with a slight break between and it
is used to show dimensioning points.
5. Dimension Line. Lines used to indicate the measurement of objects. It consists of

three parts: arrowheads, fine line, and number or measurement. The fine lines
have the same thickness or weight as the projection line. The arrowheads are
short heavy strokes (called flares) placed at the extremities of this fine line. The
shape of an arrowhead is like the point of an ordinary pen. The number or figure is
usually positioned at the middle of the fine line and its axis is perpendicular to it.
6. Leader Line. Fine, straight line with an arrowhead or round solid dot at one end and
usually drawn at an angle. Points directly to a surface for the purpose of dimensioning or
adding a note. A dot may be used at the end of the straight line where reference is made
to a surface area.

113
Cutting Plane Line. A thick broken line made up of a series of one long and two short dashes
alternately spaced. The arrowheads are placed at right angles to the cutting plane line. The
purpose of this line is to indicate where an imaginary cut is made through the object. The arrow
points in the direction in which the section should be viewed. Letters next to the arrowheads
identify the section in cases where more than one section is shown on the drawing. These lines
are oriented vertically, horizontally, or at the actual angle at which the part is drawn.
7. Section Lines. Series of fine lines-solid or solid and broken-arranged in specific patterns.
They may be shown either straight or curved. When shown straight, they are usually
drawn at a 450 angle. It is used to indicate the imaginary cut surface referred to by the
cutting plane line. To represent various kinds of materials.
8. Chain Line. Heavy, broken line made up of a series of long and short dashes alternately
spaced. It is used to indicate the location and extent of a surface.
__________ ____ __________
9. Short Break Line. Heavy, irregular line drawn freehand used to show a short break to
conserve space on a drawing.
10. Long Break Line. Ruled, light line with freehand zigzags used to show a long break to
conserve space on a drawing.
11. Phantom Line. Light, broken line made up of a series of long and two short dashes used
to show alternate positions of a part; to show relationship of existing part to new part; and
to show machined surfaces.
__________ __ __ ________ __ __ __________
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Self-Check 1.1
Multiple Choice:
Direction: Identify what is referred to in the statement, then write only the letter of your
answer on a separate sheet.
1.
2.
Fine lines with arrowheads usually touch the extension lines and show distance given
by the dimensions.
a. Hidden Lines
c. Extension Lines
b. Dimension Lines
d. Cutting Plane Lines
The purpose of this line is to indicate where an imaginary cut is made through the
object.
a. Hidden Lines
c. Extension Lines
b. Dimension Lines
d. Cutting Plane Lines
3. Series of fine lines-solid or solid and broken arranged in specific patterns used to
represent various kinds of materials.
a. Chain Line
c. Section Line
b. Break Line
d. Phantom line
4.
5.
Fine lines that extend from the object with a slight break between and it is used to show
dimensioning points.
a. Chain Line
c. Section Line
b. Object Line
d. Extension Line
Used to show the visible shape of the object.
a. Chain Line
c. Section Line
b. Object Line
d. Extension Line

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LEARNING OUTCOME 2
Interpret standard drawings and symbols
Welding joints and symbols are interpreted according to drawing standard.

Let us determine how much you already know about interpreting standard
drawings and symbols. Take this test.
Pretest LO 2
Directions: Match column A with column B then write the letter of your answer.
1.
Column A
Column B
A- Weld all Round
2.
B- Single V Butt
3.
C- Fillet
4.
D- Double V Butt

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5.

117
E- Bead

Welding Symbol
Location of Elements: The elements of a welding symbol have standard locations with respect
to each other.
Location Significance of Arrow: The arrow element in a welding symbol in conjunction with the
reference line determines the arrow side and other side of a weld.
The symbol depicting an arrow side weld is always placed below the reference line. The
arrow side is always closest to the reader when viewed from the bottom of the drawing. The weld
symbol depicting other side weld is placed above the reference line, away from the reader.
Welds on both sides of a joint are shown by placing weld symbols on both sides of the reference
line.
Some weld symbols have no arrow or other side significance. However, supplementary
symbols used in conjunction with these weld symbols may have such significance. For example,
welding symbols for resistance spot and seam welding have no side significance, but GTAW,
EBW, or other spot and seam welds may have arrow and other side.
References: When a specification, process, test, or other references are needed to clarify a
welding symbol, the reference is placed in a tail on the welding symbol. The letters complete joint
penetration (CJP) may be used in the tail of the arrow to indicate that a complete joint
penetration groove weld is required, regardless of the type of weld or joint preparation. The tail
may be omitted when no specification, process, or other reference is required with a welding
symbol.
Dimensions: Dimensions of a weld are shown on the same side of the reference line as the weld
symbol. The size of the weld is shown to the left of the weld symbol, and the length of the weld is
placed on the right. If a length is not given, the weld symbol applies to that portion of the joint
between abrupt changes in the direction of welding or between specified dimension lines. If a
weld symbol is shown on each side of the reference line, dimensions are required to be given for
each weld even though both welds are identical.
Either US Customary or SI units may be used when specifying dimensions. However,
only one of the two should be used for a product or project.
If a weld in a joint is to be intermittent, the length of the increments and the pitch (centerto-center spacing) are placed to the right of the weld symbol.
118
The term weld symbol and welding symbol have different meanings. A weld symbol
indicates the required type of weld. The welding symbol includes the weld symbol and
supplementary information. A complete welding symbol consists of the following elements:
Reference line
Arrow
Basic weld symbol
Dimensions and other data
Supplementary symbol
Finish symbol
Tail
Specification, process and other references
F Finish Symbol
A Groove Angle: included angle of countersink for plug welds
R Root Opening; depth of filling for plug and slot welds.
S Depth of Bevel: size or strength for certain welds
E Groove Weld Size
L Length of Weld
P Pitch of Weld: center-to-center spacing
T Tail of Weld: specification, process of other reference (omitted when reference is not
used
N Number of Spot, Stud, or Projection Welds
- Field Weld
- Weld All Around
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- Contour Symbol
In your welding work, you may be required to work from these drawings; therefore,
you should understand the use and meaning of these symbols.
MEANING & USE OF SYMBOLS
An arc welding symbol consists of the main four parts
1.
2.
3.
4.
A reference line
An arrow.
A basic welding symbol
A tail
The basic symbol indicates the type of weld.

(Butt, fillet, etc.)
1. The reference line is a line connected to the arrow. The position of the basic symbol
above or beneath this line determines the location of the weld. The reference line is
always drawn parallel to the bottom edge of the drawing, or to the base line of a
particular
view.
2. The arrow indicates the position of the weld; it is drawn at an angle from the end of
the reference line to one side of the joint. This side is called the arrow side of the
joint. The opposite side is called the other side of the joint.

120
Arrow Location
Welds on the arrow side of the joint are shown by inverting the weld symbol and
placing it beneath the reference line.
Symbol Indicating Fillet Weld At Arrow Side of Joint
1. Welds on the other side of the joint are shown by

placing the symbols above the reference line.
Symbol indicating fillet welds on the other side of joint.
2. Welds on both sides of the joint are shown by

placing the weld symbol above and below the
reference line.
Fillet weld both sides of the joint

121
3. Basic weld symbols describe the type of weld to be made. This symbol is a
miniature drawing of the metals edge preparation prior to welding. The basic weld
symbol is only part of the entire AWS welding symbol.
Form of Weld
Weld Symbol
Bead
Fillet
Square Butt
Single V Butt
Single Bevel Butt
Single U Butt
Single J Butt
Double V Butt
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Sectional Representation
Double U Butt
Plug and Slot
Stud
Surfacing
4. The tail is added to the symbol only when special notes are required. A number or
letter code used inside the tail direct the welder to special notes located elsewhere on
the drawing. These notes may specify the heat treatment, welding process used, or
other information not given on the welding symbol.

123

Self-Check 2.1
I.
Multiple Choice:
Directions: Read and analyze the statement carefully. Choose the best answer and write
the letter only in your answer sheet.
1.This is information used as a guide by the welder in constructing or assembling metal
products.
a. Drawings
c. Weld Symbols
b. Sketches
d. Welding Symbols
2.Parts of the welding symbol used to indicate position of the weld.
a. Reference Line
c. Arrow
b. Weld Symbol
d. Tail
3.The symbol triangle attached to the reference line indicates the type of weld.
a. Bead
c. Square Butt Weld
b. Fillet
d. Single V Butt Weld
4.When special notes are required for the welder to be informed, part of the welding
symbol is indicated.
a.
Reference Line
c. Arrow
b.
Weld Symbol
d. Tail
5. This symbol is a miniature drawing of the metals edge preparation prior to welding.
a. Reference Line
c. Arrow
b. Weld Symbol
d. T

124
Supplementary Symbols
Supplementary symbols can be placed above or below the basic symbol, or at the
intersection of the reference line and the arrow. Dimensions and reference to specifications,
or welding procedures may also be added.
1. Weld all around is a circle drawn on the welding symbol, indicating that the described
weld is to be made all around the part.
2. Field weld symbol is a symbol added to the basic AWS welding symbol to indicate that a
weld is to be made at the job site ( in the field), rather than in a fabricating shop.
3. Melt through is a complete joint penetration for a joint welded from one side and visible
root reinforcement is produced.
\

125
4. Backing symbol is an open rectangular box used in combination with a groove weld
symbol located on the reference line indicating that locating materials is required on the
opposite side control penetration.
5. Spacer symbol is an open box that intersects the reference line, indicating that a spacer
is placed between joint.
Contour and Finish Symbol

1. Flush contour symbol is located on the same side as the symbol and indicates the weld
should be approximately a flat plane with the surface.
2. Convex contour symbol is located on the side as the symbol and indicates that the weld
should be raised or convex shape.
3. Concave contour symbol is located on the same side as the symbol indicates that the
weld should be concave shape.

126
4. If the contour requires finishing, a finishing symbol will be sued in conjunction with the
contour symbol, a letter G indicate grinding, C indicate shipping, M indicate machining,
and U indicate unspecified which local method should be used.

127

Self-Check 2.2
Multiple Choice:
Directions: Read and analyze the statement carefully. Choose the best answer and write
the letter only in your answer sheet.
1. This symbol indicating that the joint/welds cannot be made in the shop but rather it will
be made on site.
a. Weld all around
c. melt through
b. Field weld symbol
d. spacer
2. Weld all around symbol is mostly applied on welded joints like
a. Pipe welded to similar diameter of pipe
b. Plate welded to plate with the same thickness
c. Pipe welded to plate
d. All of the above
3.This symbol is required to control the penetration on the opposite side of the joint.
a. Melt through
c. Backing symbol
b. Finish symbol
d. Spacer
4.What finish symbol should be included when it requires 2-3 mm weld reinforcement
above the surface of the base metal?
a. finishing symbol
c. convex contour symbol
b. flush contour symbol
d. concave contour symbol
5.What should be included in the welding symbol when the welded joint requires
grinding?
a. finishing symbol
c. convex contour symbol
b. flush contour symbol
d. concave contour symbol

128

REFERENCES
Welding Inspection Technology, Education Department, American welding

Society
Welding Principles and Applications : Larry Jeffus and Harold V. Johnson

129
Answer Keys
LESSON 1
Pretest LO 1
1.
2.
3.
4.
5.
C
F
D
B
E
6. A
7. D
8. B
Self-Check 1.1
1.
2.
3.
4.
5.
6.
7.
8.
F
N
G
L
C
O
K
H
9. D
10. M
11. I
12. E
13. B
14. A
15. J
Self-Check 1.2
1. A
2. C
3. C
4. B
5. B
Self-Check 2.1
1.
2.
3.
4.
5.
6.
7.
8.
9.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

130
10.Yes
Pretest LO 3
1. A
3. C
2. C
4. B
5. B
Self-Check 3.1
1.
2.
3.
4.
5.
6.
7.
B
A
B
D
B
B
C
LESSON 2
Pretest LO 1
1.
2.
3.
4.
5.
T
F
F
T
F
Self-Check 1.1
I.
1.
2.
3.
4.
5.
7, 2, 5
Tens
Thousands
5
8
6.
7.
8.
9.
978
879
914
603
II.

131
Self-Check 1.2
1.
2.
3.
4.
5.
122
624
162
178
257
Self-Check 1.3
1.
2.
3.
4.
5.
3,185
19,252
15/64
6/5 or 1 & 1/5
4.125
Self-Check 1.4
1.
2.
3.
4.
5.
56
9
7
25
2/12 or 1/6
Activity Sheet Sheet 1.1
A.
70
50
+
-
=
20
50
20
=
+
70
120
30
=
90
B.
1. B
2. D
3. E
4. J
5. I
6. A
7. H
8. C
9. G
10. F

132
Pretest LO 2
1. 196.85 Inches
6. Thousandth
2. 1.14 Feet
7. Hundredth
3. 5.49 Meters
8. Tenth
4. 508 Millimeters
9. Millionth
5. 2 Yards
10. Ten
Self-Check 2.1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
4 cm
1 cm
1 cm
in
in
1 in
7 mm
5 mm
3 mm
2 cm
Self-Check 2.2
I.
1.25 cm
2.900 mm
3.900 cm
4.1.82 m
5.150 mm
II.
6.1.28 in
7..5 ft.
8.13.12 ft
9..07 yds
10.358.33 in

133
Pretest LO 3
1. Ratio
6. Square or Rectangle (Area)
2. Proportion
7. Triangle
3. Extremes
8. Circle
4. Area
9. Square or Rectangle (Volume)
5. Volume
10. Cylinder
Self-Check 3.1
Self-Check 3.1
I.
1.
2.
3.
4.
5.
1:6
3 : 20
1:5
3 : 10
3 : 20
II.
6.
7.
8.
9.
10.
x = 12
x=5
x=6
x=4
x = 12
Self-Check 3.2
1. 490.87 Sq. Inches

2. 320 Sq.Feet
3. 90 Sq. Inches
4. 395 Cubic Feet
5. 1,760 Sq. Feet

134
LESSON 3
Pretest LO 1
Self-Check 1.1
1.
2.
3.
4.
5.
B
D
A
B
C
1.
2.
3.
4.
5.
A
C
B
B
A
1.
2.
3.
4.
5.
D
C
D
A
B
Self-Check 1.2
Self-Check 1.2
Pretest LO 2
Self-Check 1.1
1. Helmet
2. Leather jacket
3. Welding gloves
4. Leader apron
5 . Leggings

135
Self-Check 2.2
1.
2.
3.
4.
5.
D
B
A
D
A
1.
2.
3.
4.
5.
A
B
C
A
D
1.
2.
3.
4.
5.
D
E
B
A
C
1.
2.
3.
4.
5.
B
A
C
D
B
Self-Check 3.1
LESSON 4
Pretest LO 1
Self-Check 1.1
Pretest LO 2
1. D
2. A
136
3. E
4. B
5. C
Self-Check 2.1
1.
2.
3.
4.
5.
A
C
B
D
B
1.
2.
3.
4.
5.
B
A
C
C
A
Self-Check 2.2

137
Acknowledgement
This Learning Module was developed for the Exploratory Courses in Technology and
Livelihood Education, Grades 7 and 8 of the K to 12 Curriculum with the assistance of the
following persons:
This Learning Module on Shielded Metal Arc Work was developed by the following
personnel:
MODULE WRITERS
REYNALDO G. CASTILLO
HEAD TEACHER VI
AFGBMTS
Lias, Marilao, Bulacan
LINO SANTELICES
REVIEWERS
GIL P. CASUGA
REYNALDO S. DANTES
Chief TESD Specialist
Senior TESD Specialist
BERNADETTE S. AUDIJE
MARIA A. ROQUE
AIDA T. GALURA
VICTORIO N. MEDRANO
VSA II, ACNTS
Principal IV, SPRCNHS
PARALUMAN R. GIRON, Ed.D.
BRENDA B. CORPUZ, Ph.D.
Chair, Sub-TWG on K to 10
TA for K to 12 Curriculum
OFELIA O. FLOJO
RODERICK AGUIRRE, Ph.D.
Retired Assistant Chief, EED, Region IV-A
BEATRIZ A. ADRIANO
DOMINGA CAROLINA F. CHAVEZ
Principal IV, ERVHS
Principal II, MBHS
DOCUMENTORS / SECRETARIAT
PRISCILLA E. ONG
FREDERICK G. DEL ROSARIO
K to 12 Secretariat
Head Teacher III, BNAHS
EMMANUEL V. DIONISIO
LYMWEL P. LOPEZ
Head Teacher III, AFGBMTS
Teacher I, AFGBMTS
DANTE D. VERMON JR.
CHERLYN F. DE LUNA
Teacher I, AFGBMTS
Teacher I, AFGBMTS
JOANNA LISA C. CARPIO
ROMANO T. LOPEZ
Teacher I, BNAHS
Teacher I, BNAHS
Dir. IMELDA B. TAGANAS

Executive Director, Qualifications Standards Office
K to 12 Learning Area Team Convenor, TLE/TVE

138

K To 12 - SMAW WELDING LM PDF

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K To 12 - SMAW WELDING LM PDF

Uploaded by

Republic of the Philippines

K to 12 Basic Education Curriculum

SHIELDED METAL ARC

How Do You Use This Module ............................................................................................. 4

Acknowledgment .............................................................................................................. 135

SHIELDED METAL ARC WELDING (SMAW)

What Is This Module About?

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

LO 1. select and classify hand tools and equipment ;

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

What Do You Already Know?

What Do You Need To Know?

Information Sheet 1.1

Each classification has different types and uses.

SHIELDED METAL ARC WELDING (SMAW)

Try square is an instrument used to measure the square of an object.

Combination square. It is an instrument combined with 45, 90 and a protractor.

SHIELDED METAL ARC WELDING (SMAW)

Micrometer caliper. Is a precision measuring instrument used to measure dimensions in

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

The two types of blades are:

SHIELDED METAL ARC WELDING (SMAW)

3. Square file is intended for filing square or rectangular holes.

SHIELDED METAL ARC WELDING (SMAW)

4. Round file is used primarily for enlarging holes.

5. Half-round file is used for filing curved or concave surfaces.

SHIELDED METAL ARC WELDING (SMAW)

3. Diamond-point chisel has a diamond-shaped cutting edge intended to cut Vgrooves.

SHIELDED METAL ARC WELDING (SMAW)

1. For the removal of the high spots on metal surface.

are used for permanent marking on the surface of metal.

KINDS AND USES OF PUNCHES

SHIELDED METAL ARC WELDING (SMAW)

Center punch has one end-guard to a 90 degrees conical point.

SHIELDED METAL ARC WELDING (SMAW)

Oxy- Acetylene Wrench

3. A closed-end wrench is similar to a single-ended wrench, but as it entirely encloses

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

4. Machinist vise is a work holding tool for machining activity.

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

8. Pliers are used for holding, cutting and twisting wires.

Side cutting pliers

Long nose pliers

Slip joint pliers/Mechanical pliers

SHIELDED METAL ARC WELDING (SMAW)

How Much Have You Learned?

SHIELDED METAL ARC WELDING (SMAW)

Information Sheet 1.2

Defective and Non-Defective Hand tools

SHIELDED METAL ARC WELDING (SMAW)

How Much Have You Learned?

3. Which is determined after the operation of a hand tool is tested ?

5. Service span of a tool pertains to _________.

Task is performed in accordance with company or industry safety procedures.

What Do You Already Know?

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

What Do You Need To Know?

Information Sheet 2.1

Procedures on using different hand tools and equipment

1. Select the correct type of blade.

SHIELDED METAL ARC WELDING (SMAW)

Steps in Fixing Stock In Metal Vise and Operation Position

Steps in Bending 90o with Ball Peen Hammer

1. Force the metal over the vise jaws using left-hand.

Steps in Squaring off a 90 o Bend

3. Place the metal in the bench vise and tighten strongly.

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

SHIELDED METAL ARC WELDING (SMAW)

How Much Have You Learned?

In 7 2 5 ______is in hundreds _tens ____ones