Frequency Modelling and Solution of FSI in Complex Pipelines Final Nonformatted
Frequency Modelling and Solution of FSI in Complex Pipelines Final Nonformatted
(2014)
Frequency modelling and solution of fluid-structure interaction
in complex pipelines. Journal of Sound and Vibration, 333 (10).
pp. 2800-2822. ISSN 0022-460X
Yuanzhi Xu1,2
D. Nigel Johnston2
Zongxia Jiao1 (corresponding author: zxjiao@buaa.edu.cn )
Andrew R. Plummer2
Abstract
Complex pipelines may have various structural supports and boundary conditions, as well as
branches. To analyse the vibrational characteristics of piping systems, frequency modelling and
solution methods considering complex constraints are developed here. A fourteen-equation
model and Transfer Matrix Method (TMM) are employed to describe Fluid-Structure Interaction
(FSI) in liquid-filled pipes. A general solution for the multi-branch pipe is proposed in this paper,
offering a methodology to predict frequency responses of the complex piping system. Some
branched pipe systems are built for the purpose of validation, indicating good agreement with
calculated results.
1
Nomenclature
Uppercase Letters
A cross-sectional area
E Youngs modulus
F external force of constraints
G shear modulus
I flexure moment of inertia
J polar moment of inertia
K fluid bulk modulus
L length of pipe
P fluid pressure
T external moment of constraints
V fluid velocity
Y angular impedance of constraints
Z linear impedance of constraints
Lowercase Letters
c wave speed
e thickness of pipe wall
f force in cross-section
m pipe moment or extra mass of constraints
r radii of pipe cross-section
u pipe displacement
z distance along the pipe
density
Poissons ratio
pipe rotation displacement
angle between two adjacent coordinate systems
Subscripts
e external excitation
f fluid
p pipe
i inner
o outer
x, y lateral coordinates
z axial coordinate
Superscripts
~ Laplace transformed
T transposed
2
Matrices and Vectors
A ,B ,C coefficient matrix of FSI model
D boundary matrix
I identity matrix
M field transfer matrix
N constraint matrix
Q excitation vector
R rotation matrix
T point transfer matrix of T-junction
state vector of 14 variables
0 zero vector/matrix
3
1. Introduction
Fluid-Structure Interaction (FSI) describes an explicit coupling between moving fluid and
deformable structure, in which fluid acts on the structure with fluidic force whilst simultaneously
the fluid is acted upon by movement of the structural boundary. The FSI in a fluid-conveying
pipeline can be induced by sudden opening or closing of a valve, sudden start-up or shutdown of
a pump, fluid flow ripples and mechanical excitation. This phenomenon has been found in a
wide range of fields, ranging from hydraulic and pneumatic fluid power systems, water supply
systems, power production, petrochemical industry, and even biological vessels. This paper is
focused on the FSI in liquid-filled pipes, especially applied to hydraulic piping systems of
complex supports and spatial configurations.
Structural supports will affect the behaviour of a piping system significantly, changing the
systems natural frequencies. In this paper, various boundary conditions and middle constraints
are studied and included in the pipe system model. Although models of straight, curved and
T-shaped pipes have been studied previously, a more complicated system has not yet been
intensively researched. In the present work, a general solution of the multi-branch pipe system is
proposed, and experiments are carried out.
Water hammer theory was developed in the 19th century, mostly based on the research of
Joukowsky [1], who presented the formula to predict the pressure change P with the velocity
change V ,
P f c f V . (1)
Although Joukowsky used the sound velocity which takes into account both the compressibility
of the fluid and the elasticity of the pipe walls [2], the expression was a one-way coupling
excluding structural vibration. Wylie & Streeter [3] and Cai [4] presented the impedance method,
and the pipe elasticity was incorporated. It was simple and effective in predicting behaviours of
fluid transients, but still not in a coupled way.
The two-way coupling mechanism between the fluid transient and the movement of pipe
wall has been defined as three kinds of coupling [2,5,6]. Poisson coupling is due to the Poisson
effect, in which an oscillatory pressure force results in radial pipe wall dilation and hence axial
strain and movement. Junction coupling takes place at changed boundaries, such as elbows,
valves, junctions and pipe ends due to the unbalanced pressure force acting on an area. Friction
coupling is due to shear stresses on pipe walls, and is generally considered less significant than
the other two couplings.
Basic water hammer equations (two-equation model [2]) could be derived from the
Navier-Stokes equation and the continuity equation (Zielke [7]),
4
V 1 P
0, (2)
t f z
V 1 P
0. (3)
z K t
Skalak [8,9] later proposed four linear first-order partial differential equations (PDEs) for the
two-way interaction, which was also known as the four-equation model. Wiggert et al. [10]
presented an axial four-equation model containing the Poisson coupling, based on the work of
Walker and Phillips [11]. The axial four-equation model was then widely used and achieved
good predictions of straight pipes [12,13,14]. Zhang et al. [6] utilised the four-equation model to
simulate the vibration of a liquid-filled straight pipe in the frequency domain. Eight equations for
a curved pipe had been obtained by Davidson and Smith [15], extended by Valentin et al. [16]
and Hu and Phillips [17], where Poisson and junction coupling were taken into account.
A fourteen element vector was first used by Davidson and Samsury [18] and applied on the
simulation of a pipeline consisting of straight and curved pipes. Wilkinson [19] presented the
14-equation model where equations of motion were based on the Bernoulli-Euler beam theory.
The linear fourteen-equation model then was extended and followed by Wiggert et al. [20] and
many other researchers [21-30], including Poisson coupling and using Timoshenko-type beam
theory. Lesmez [21,22] studied fourteen equations for a straight pipe and the transfer matrix of a
bend, and more importantly included extra mass and the spring force in his model. Tentarelli [23]
derived fourteen-equation models of straight and curved pipes, including friction coupling for the
first time. Moreover, he also discussed the extra mass, springs and accumulators using linear
lumped impedances, and considered various boundary conditions at pipe ends. The work of
Tentarelli was perhaps the most significant and comprehensive for complex pipelines. El-Raheb
[24] suggested a flexibility factor to modify the bending stiffness of curved pipes, which was
followed by De Jong [25] who studied and tested FSI widely. Kwong and Edge [26,27] pointed
out that as the pipe length increased the transfer matrix became ill-conditioned, and solved this
problem by dividing the circuit into reasonably small sections. Then they optimized the fitness of
the hydraulic circuit with the stiffness and location of clamps [28], which is a reliable and
convenient modification for passive control of vibrations. Jiao et al. [29] added friction items
into the fourteen-equation model, based on the work of Zielke [7]. Liu and Li [30] introduced the
modelling of FSI in pipes with arbitrary elastic supports.
The Transfer Matrix Method (TMM) has been used for analysing mechanical vibration since
the 1960s [31], and was used by Davidson et al. [15,18] to solve a curved section successfully.
The TMM was comprehensively introduced into the field of FSI in piping systems by Chaudhry
[32], who defined the transfer matrix as a matrix relating two state vectors, and presented three
types of them. The field transfer matrix relates state vectors at the two ends of a pipe section
5
(Fig.1(a))
iR iL . (4)
The point transfer matrix relates state vectors to the left and right of a discontinuity, such as a
connection between two adjacent pipes of different radii, or a support in the middle of a pipeline
(Fig.1(b))
iL1 iR . (5)
A junction, for example an elbow, can also be represented by a point transfer matrix by
neglecting dimensions and dynamics of this section.
The overall transfer matrix (or global transfer matrix [21]) relates two ends of the entire
piping system, which basically means a multiplication of intermediate field and point transfer
matrices. Thus, models of all pipe sections, connections and junctions could be assembled and
solved. TMM was systematically and extensively applied on one-dimensional, liquid-filled pipes
[6,10,12,18 -30].
R L Pipe i R L Pipe i R L Pipe i 1
(a) (b)
Fig.1 Transfer matrices of pipeline. (a) Field transfer matrix of pipe;
(b) Point transfer matrix of series connection.
Solution methods in the time domain have been developed in a wide range of previous work.
As the system of PDEs for FSI is actually a one-dimensional linear hyperbolic system with
constant coefficients, it can be transformed into ordinary differential equations (ODEs) by the
Method of Characteristics (MOC) [17,33,34,35]. This popular approach is to mesh the
distance-time plane and time-march from initial conditions [5,13]. Wiggert et al. [10,20] used the
MOC to solve pipelines containing elbows in the time domain and achieved good results. The
14-equation model and boundary conditions using the MOC are discussed by Tijsseling
comprehensively [36]. Although linear models of FSI can be solved, the MOC is only suitable
for constant properties. In reality properties could depend on time, frequency, pressure,
temperature or flowrate, and the equations could be non-linear [37]. Other analytical solution
methods in the time domain have been investigated, such as Glimms method [37], MOC-FEM
[38], and Godunovs method [39], extending from different solutions of hyperbolic PDEs.
Another time domain solution named System Modal Approximation (SMA) [40] was developed
to solve compound fluid-line systems, and achieved a good result.
The frequency domain solution of FSI in fluid-conveying pipes has been developed as an
effective method. DSouza and Oldenburger [41] applied Laplace transforms on the equations
for axial vibration, and obtained frequency responses. Davidson et al. solved a curved pipe
[15,18] using the TMM and exponential approach in the frequency domain, which then became a
6
widely used approach [19,21-28]. Nanayakkara and Perreira [42] applied wave theory and matrix
exponential approach as solutions, and discussed the boundary and excitation conditions. Zhang
and Tijsseling et al. [6] pointed out limitations of MOC and gave a solution based on Laplace
transform with TMM, using the method of boundaries and excitation that Nanayakkara
developed. Compared with results which were obtained by MOC and transformed into the
frequency domain by Fast Fourier Transform (FFT), Zhang found the frequency method was
more accurate and convenient. Liu and Li [30] also presented a frequency solution based on
Laplace transforms, but this method was limited to straight pipes excluding curved sections [43].
Other methods to solve PDEs of FSI in the frequency domain have been investigated, such as
wave approach [42] and Component Synthesis Method (CSM) [44].
Although supports at intermediate positions as well as at pipe ends were studied by previous
researchers [22,23,30], complex constraints including elasticity, damping and inertia have not
been studied comprehensively. The first point of this paper (section 2) is focused on modelling of
constraints relating to the 14-equation model, using the frequency domain method, which was
developed by Zhang et al. [6], and TMM to model the whole system. Solution of a T-shaped pipe
system is presented in section 3, and then extended to a multi-branch situation, forming a general
solution for complex pipelines. The experiments for a T-shaped and a two-branch pipe system
are mentioned in section 4, to prove the general solution method considering constraints of extra
mass.
7
2.1. Frequency solution of FSI
Fourteen partial differential equations for a straight section are presented in Appendix A,
and could be written [6] as
( t )( z, t ) ( z)( z, t ) C( z, t ) r( z , t ) , (6)
where denotes the vector of system variables (velocity, pressure etc.), A and B are
matrices of constant coefficients. C contains elements of friction and viscous damping, which
is a constant matrix for laminar flow. The vector r describes the environmental source of
excitation. The state vector at position z on the pipe is defined as a total of fourteen unknowns
T
( z, t ) V P uz fz uy fy x mx ux fx y my z mz . (7)
Then Eq.(6) can be Laplace transformed into the ordinary differential equation
in which symbols with ~ denote transformed variables, and A (s) A (1/ s)C . For
simplicity the values in the state vector can be defined relative to their mean or initial values, so
the initial conditions can be eliminated.
Assuming that there is no spatially distributed excitation or initial disturbance, Ref. [6]
obtained the relation between state vectors at two positions of pipeline,
where D0 and DL are boundary matrices ( 7 14 ), and Q 0 and Q L are external excitation
vectors ( 7 1 ) at two ends. Then a boundary equation could be derived from Eq. (9) and (12)
8
(0,s) D-1 (s)Q(s) , (13)
in which
D0 (s) Q0 (s)
D (s) , and Q(s) . (14)
DL (s)M( L,s) QL (s)
Hence, variables of ( z,s) at any position could be calculated by (0,s) and M( z,s) .
The very crucial step for solving the FSI model using the aforementioned method is to
obtain the boundary matrix and excitation matrix. In this area, Davidson et al. [15], Lesmez [22],
Tentarelli [23], and Tijsseling [45] discussed kinds of boundary conditions, and Zhang et al. [6]
gave both boundary matrices of the axial and lateral excitation. Although the basic idea of
boundary and excitation are defined by the previous work, complex constraints involving extra
mass, spring and damping have not yet been presented, and these will be studied in this
subsection.
f ym y
f z mz
f x mx
f x mx
f z mz
flow f ym y
z 0
u x yx
u z yz z L
u y yy
9
f xmx f y my
Af P Af P
f z mz f z mz
Fr my f y f x mx Fr
Fy Ty Fy Ty
Fz Tz Fz Tz
Fx Tx FxTx
z 0 z L
u x yx u x yx
u z yz u z yz
u yyy u y yy
T
QL (s) Ve ( L,s) fez ( L,s) fey ( L,s) mex ( L,s) fex ( L,s) mey ( L,s) mez ( L,s) ,(15)
indicating that there is one fluid equation describing liquid boundary and six force (or moment)
balance equations relating to mechanical motions in three planes at each pipe end. And excitation
of the fluid velocity is represented by the first element of the excitation vector. Then the
boundary matrices of closed ends, considering arbitrary constraints of elasticity, damping and
inertia, can be expressed as
1 0 1 0
0 Af Z z (0) 1
Z y (0) 1 0 0
,
D0 (s) 0 0 Yx (0) 1
Z x (0) 1 0 0
0 0 Yy (0) 1
Yz (0) 1
1 0 1 0
0 Af Z z ( L) 1
Z y( L) 1 0 0
, (16)
DL (s) 0 0 Yx ( L ) 1
Z x( L) 1 0 0
0 0 Yy ( L ) 1
Yz ( L ) 1
k x (i ) k y (i ) k z (i )
Z x (i ) x (i ) mc (i )s , Z y (i ) y (i ) mc (i )s , Z z (i ) z (i ) mc (i )s ,
s s s
10
t x (i ) t y (i ) t z (i )
Yx (i ) x (i ) I cx (i )s , Yy (i ) y (i ) I cy (i )s , Yz (i ) z (i ) I cz (i )s ,
s s s
and Pe equals zero for opening to the air. Note that the first element in excitation vector
changes from fluid velocity to fluid pressure. So there exists a flexibility of choosing fluid
excitation, due to different fluid boundary conditions.
The behaviour of a hydraulic piping system is significantly influenced by various valves,
clamps, and support conditions. In the present method, valves, clamps and masses attached to the
pipeline are basically treated as lumped components, described by extra stiffness, inertia and
damping coefficients. In the case of free or rigid supports, the system can be calculated by setting
the stiffness as zero or a large number respectively. The hydraulic pipe clamps could be treated as
lumped constraints with mass, structural stiffness, and viscoelastic damping effect.
The cascaded pipeline (Fig.4) is the most common configuration in actual pipe systems,
which might consist of straight and curved sections. Lesmez [22] investigated extra mass and
spring force in the middle of a straight pipe. Budny and Wiggert et al. [48] studied the influence
of the structural damping imposed on pipes. The clamp stiffness was included in the 14-equation
11
model of a long pipe by Kwong and Edge [28]. Heinsbroek and Tijsseling [49] studied a
large-scale pipe system which was supported by linear springs. Tijsseling and Vardy [ 50 ]
researched a water-filled pipe resting on a supporting cylinder, where the pipe-rack interface can
be modelled by the friction force. Wu and Shih [51] analysed dynamics of multi-span pipe with
extra load in the middle of pipeline. Yang et al. [52] studied the multi-span pipeline with rigid
supports. Liu and Li [30] proposed point transfer matrices considering elastic constraints for the
14-equation model of FSI. This subsection is focused on a uniform expression of middle
constraints, including extra stiffness, damping, and inertia.
Pipe 1 Pipe 2 Pipe 3 Pipe N-1 Pipe N
12
Af (i ) Af (i )
1
Af (i 1) Af (i 1)
1
1
Af (i 1) Af (i ) Z z (i ) 1
1
Z y (i ) 1
N i (s) 1 , (21)
Yx (i ) 1
1
Z x (i ) 1
1
Yy ( i ) 1
1
Yz (i ) 1
in which M i is the field matrix of a pipe section, N i is the point matrix of a middle constraint,
and Li is the length of a section. Hence, the cascaded piping system could be solved by
aforementioned method, and the state vector at one end would be
where
D0 (s) Q (s)
D (s) , Q(s) 0 . (24)
DL (s)M global (s) QL (s)
Then variables of ( z,s) at any position could be expressed.
In this subsection, middle constraints or complex supports in the pipeline are modelled as
point transfer matrices, and included in the overall transfer matrix of the system. Using the
general solution of a two-port pipe system mentioned in section 2.1, the cascaded pipe system
13
with diverse constraints could be solved.
Apart from the cascaded configuration, T-junctions are widely used in actual pipelines to
form branched systems. In this section, the modelling and solution of T-junctions with 14
variables are introduced in 3.1, using the expression of point transfer matrix. A novel point is that
constraints at the position of T-junction will be included. Based on the modelling of T-junction, a
two-branch pipeline can be modelled and solved (Appendix C). Furthermore, a general solution
method of multi-branch pipes is proposed in 3.2. A rotation matrix to describe the complex
spatial structure is discussed as well.
The literature shows that many experiments have been performed in systems with elbows or
curved pipes, but just a few in systems with branches. Tentarelli [23] studied a three-port
junction and gave the equation representing three relations in matrix form. Vardy et al. [53]
reported an experiment of T-piece pipe which can move freely in a nearly horizontal plane,
where FSI effect was validated precisely. Experiments on this apparatus were continued by
Tijsseling et al. [54,55], and the 14-order point transfer matrix of T-junction was developed [56].
The method presented here follows the previous research, modelling the T-junction as a point
transfer matrix rather than a field transfer matrix, and a solution for the three-port pipe is
developed from the method mentioned in section 2. Fourteen equations for T-junction just
considering kinematic movements of fluid and solid are presented in Appendix B, and coordinate
systems and force balances at T-junction node are depicted in Fig.6.
2 flow
Pipe 2
f z mz u x yx
f x mx
u z yz
u y yy
P f y my
f ym y f x mx
f z mz P P f z mz
1 f xmx b f y my 3
a c
flow flow
Pipe 1 u x yx u x yx Pipe 3
u z yz u z yz
u yyy u yyy
14
(0,s) ( L1 ,s)
T( s) . (25)
0 (0,s)
Here T is the point transfer matrix ( 21 28 ) of T-junction node, Li is the length of pipe i
( i =1,2,3), and ( L1 ,s) , (0,s) and (0,s) are Laplace-transformed state vectors at three
ports of this junction node (Fig.6). One can also obtain the expression with state vectors at three
pipe ends,
-1 L3 ,s ( L3 ,s) L1 ,s (0,s)
T( s) , (26)
0 -1 L2 ,s ( L2 ,s)
in which, , and are field transfer matrices of three pipe sections connecting to
the T-junction. (0,s) , ( L2 ,s) and ( L3 ,s) is state vector at each pipe end respectively.
To solve this T-shaped pipe, one can obtain its boundary equation as
Based on Eq.(26), the boundary equation at the third pipe end can be derived as
Q3 (s) (0,s)
H(s)G (s)T(s)M T (s) , (28)
0 14 1 ( L2 ,s)
where
D3 (s) 0
H(s) , (29)
0 I7 7 14 21
M3 L3 ,s 0
G (s) , (30)
0 I7 7 21 21
and
L1 ,s 0
M T (s) . (31)
0 L2 ,s
-1
28 28
15
(0,s)
( L3 ,s) I14 14 0 14 G (s)T(s)M T (s) . (33)
( L2 ,s)
21
Fz Tz Fy Ty
Fx Tx
Pipe 1 Pipe 3
u x yx u x yx
u z yz u z yz
u yyy u yyy
Pipelines with more than one branch are common in hydraulic systems, which may consist
of several bypass circuits and different fluid or mechanical excitation. The multi-branch pipe
system could seem as a series of cascaded T-piece pipes (Fig.8), and a general solution is
proposed in this subsection.
16
Flow 2 Flow N
Pipe 2 Pipe 2 N 2
i
Flow Flow
Pipe 2i
Flow i 1
where
DN 1 (s) 0
H(s) ,
0 I (7 N 7)(7 N 7)
7 N (7 N 7)
M ( L ,s) 0
G i (s) 2i 1 2i 1 ,
0 I 77 2121
0 I14 14
J ,
I14 14 0
I14 14
L ,
I14 14 14 N 14 N
17
M1 ( L1 ,s)
,
M T (s) M 2i1 ( L2i ,s)
M 2 N1 2 ( L2 N 2 ,s) 14 N 14 N
i 1, , N 1, N 2,
and Ti (s) is the point transfer matrix at the i T-junction node, while M j ( L j ,s) is the global
transfer matrix of pipe j ( j 1, , 2 N 1, N 2 ), which might be multiplied by the
constraint matrix N(s) when constraints at position of T-junction are considered. Then the state
vector at port N 1 can be calculated by
1 (0,s)
2 N 1 ( L2 N 1 ,s) I14 14 0 14 (7 N 7)
FN -1 (s) F1 (s)LM T (s) 2i ( L2i ,s) . (36)
2 N 2 ( L2 N 2 ,s)
14 N 1
One may find that intermediate matrices in this general solution are nearly diagonal ( H , F , G ,
M T ) or anti-diagonal ( J , L ), which may reduce the complication of numerical calculation due
to properties of sparse matrices, although the solution matrix will become larger as the number
of branches increases.
To solve a piping system with 3-dimensional configuration rather than in-plane structure,
the definition of the local coordinate system on each pipe section is significant. The basic idea to
model this spatial system is introducing a rotation matrix to describe the relation between two
adjacent coordinate systems (Fig.9). The rotation matrix was utilised by Davidson et al. [18],
Tentarelli [23], and Jiao et al. [29], and was defined as a point transfer matrix which only relates
to the angle between two coordinate systems, expressed as
where
18
1
1
1
1
cos sin
cos sin ,(38)
cos sin
R i ( )
cos sin
sin cos
sin cos
sin cos
sin cos
1
1
and is the angle between two adjacent coordinate systems, defining anticlockwise rotation as
the positive direction when z axis points towards the observer. Moreover, the rotation matrix R
can be treated as a kind of constraint matrix in practice. So the relation of two state vectors at the
ends of the pipe series shown in Fig.9 would be
in which M i is the field transfer matrix of pipe i , and N i is the middle constraint matrix.
Note that the x axis of a curved section (Fig.9) and T-junction (Fig.6) are always perpendicular to
the plane determined by coordinate systems, so rotation matrices are commonly used in the
modelling of pipelines with bends and branches.
q
f y my
f z mz R
flow
Af P
f x mx Af P
f z mz
f x mx
Pipe i f y my
u x yx
flow
u y yy u z yz
u z yz Pipe i 1
u x yx
u y yy
Fig.9 Coordinate system of the i node at position of local coordinate systems change.
4. Experiments
In this section, experimental measurements are presented and compared with predicted
19
results. One experiment is a single T-shaped pipe which has been investigated previously [53,54],
and the other is a two-branch pipe which has not been carried out hitherto. All pipe sections were
closed at their ends and filled with oil, and hung by soft strings (string length 0.6 m) which
allowed free motion in a nearly horizontal plane without significant restraints. The system was
excited by the external impact of a steel rod also hung by strings, and the maximum
displacement of pipe ends during vibrations in experiments here was estimated to be 4 cm. The
design of the apparatus follows experiments reported in University of Dundee [53,54], which
brings the important advantages of (i) no unknown support conditions, (ii) clearly defined
excitation.
The first experiment is a T-shaped pipe system, chosen to demonstrate the FSI method
considering constraints of extra mass, and test the effectiveness and accuracy of this system. The
second experiment is a two-branch pipe which is designed to demonstrate the general solution of
multi-branch pipe system. Tungum tubes, steel fittings and hydraulic oil, which are commonly
used in hydraulic systems, are used in the experimental system, with material and geometrical
properties listed in Table 1. The impact rod is made of steel, and its length and diameter are 218
mm and 38.2 mm respectively. The shape of rods front is flat, and it is found to be difficult to
achieve a perfect plane contact. This has a significant influence on the consistency and alignment
of the force impact. This problem is discussed in section 4.1 for the T-shaped pipe.
The impact rod was hung by two strings which were attached on a movable rack. Before
each kind of test, the lengths of two strings for the rod and the position of the rack were adjusted
to ensure correct alignment of the steel rod and pipe system. To ensure that the rod moved along
or perpendicularly to the central line of the pipe, a digital camera was mounted above the rod to
record the motion of the rod when it was swinging. As the alignment was carried out visually,
small errors were inevitable and caused some variation in the results.
Table 1 Material and geometrical properties of experimental system.
To demonstrate the solution method of constraints and the accuracy of the measurement
system, a T-shaped pipe system is constructed. A similar experiment has been carried out by
Vardy and Tijsseling et al. [53,54], and the mass and dimensions of the T-junction were
neglected in their simulation [56]. As the lengths of pipes in the apparatus built here are much
20
smaller, the effect of the fittings cannot be neglected. Only axial impacts were studied in the
work at Dundee; in the current work lateral impacts are also studied.
The T-shaped pipe shown in Fig.10 consists of three straight pipes connected by one T-piece
fitting, and all pipe ends are sealed by screwed taps. The impact rod was hung by strings, which
may impose an axial or lateral impact on the pipe end. A small valve (0.2 kg) in the T-piece
raised the static pressure in the system by means of a hydraulic pump. The oil was allowed to
settle for more than 24 hours to eliminate air bubbles, and the fluid pressure was raised
repeatedly until it stayed stable. The mean pressure was chosen to be much higher than
saturation pressure to avoid air release and cavitation.
The T-piece fitting used in the experiment is a typical hydraulic junction with compression
type couplings (Bite-Lock structure) at three ports. In the previous research [53-56], the
T-piece fitting was considered as a lumped mass neglecting its dimensions. While experimental
pipe systems constructed in this work are relatively smaller, the effect of connecting parts
(couplings) and geometrical size changing moment arms can not be neglected. The three
couplings of the T-piece were treated as thicker steel pipe sections (length: 28 mm). Although the
cubic block ( 40 40 40 mm) in the middle of T-junction can be considered as a rigid part due
to its high stiffness, the effect of the moment arms caused by dimensions cannot be neglected.
Hence the block was modelled as a lumped mass plus three thick pipe sections (length 12 mm).
Material properties of these thick sections were set to be the same as those of three couplings,
and were modelled together with couplings. The lumped mass mentioned here was included in
the constraint matrix for the T-junction. Tapped fittings made of steel were screwed into the pipe
at three pipe ends, which were modelled as short pipe sections with inner radii equalling zero.
The node diagram in Fig.10 was used, with the dimensions in Table 2. The total mass of the
T-piece fitting plus the valve was 1.56 kg, so the lumped mass at node 4 would be 0.32 kg as the
weight of three thick pipe sections was excluded. The pressure transducer mass (0.01kg) was
neglected.
The pipe system was instrumented with pressure transducers and the accelerometer.
Piezoelectric pressure transducers (MEAS EPX-N03-15B), as indicated by pt in Fig.10, were
positioned at the centre of end taps, recording the transient dynamic pressure. The piezoelectric
accelerometer (Brel & Kjr 4339) where ac is indicated was also employed to measure the
vibration along the axial direction. The pressure transducers and the accelerometer had natural
frequencies of 120 kHz and 75 kHz respectively.
21
pt2
C Tap
z
10
y 9
Steel rod y
Lateral
impact z Valve 8
A ac 4
1 2 3 5
Axial Tap
impact
z 6
7
y
B Tap
pt1
Excitation vectors at the other two ends were null for no mechanical or fluid excitation at those
positions. Using coordinate systems shown in Fig.6, one can define that the boundary matrix at
position B is exactly D0 in Eq.(16), and those at position A and C equal DL . Hence, this
system could be solved utilising the solution method for a T-shaped pipe in section 3.1. The
frequency of simulation is f s /(2 j) , and the frequency resolution f is 0.5 Hz.
The acceleration and pressure were recorded in the time domain, and then transferred into
frequency response using FFT. Some examples of time domain measurements are shown in
figure 11. These show the early part of the transient; the full measurement is 1 s duration.
22
60
40
20
Acceleration (m/s 2)
-20
-40
-60
-80
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Time (s)
(a)
5
x 10
9.65
9.6
9.55
9.5
Pressure (Pa)
9.45
9.4
9.35
9.3
9.25
9.2
9.15
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
Time (s)
(b)
Examples of the time domain measurements.
Fig.11
(a) Axial acceleration of empty T-shaped pipe (axial impact);
(b) Fluid pressure in oil-filled T-shaped pipe (lateral impact).
Firstly, the empty T-shaped pipe excited by axial force was investigated. The fluid inside the
pipe was air, so the density was 1.293 kg m-3 and the bulk modulus was 1.49105 Pa. In Fig.12,
the amplitude spectrum of measured axial acceleration is compared with numerical simulation
results. The shape of the spectra differs because the spectrum of the actual excitation force is
estimated and because of noise, but the frequency of the peaks can be compared as these indicate
the natural frequencies of the system. The results show a good agreement in the frequencies of
the peaks (62, 358, 911 and 1044 Hz of the simulation, compared with 60, 352, 900 and 1059 Hz
of the measurement). The effectiveness and accuracy of this testing system is evident, and the
modelling method considering constraints is validated.
23
2
10
0
10
Axial Acceleration (m/s 2)
-2
10
-4
10
-6
10
0 200 400 600 800 1000 1200
Frequency (Hz)
24
5
10
4
10
3
10
Fluid Pressure (Pa)
2
10
1
10
0
10
-1
10
-2
10
0 200 400 600 800 1000 1200
Frequency (Hz)
(a)
5
10
4
10
3
10
Fluid Pressure (Pa)
2
10
1
10
0
10
-1
10
-2
10
0 200 400 600 800 1000 1200
Frequency (Hz)
(b)
4
10
2
10
Axial Acceleration (m/s 2)
0
10
-2
10
-4
10
-6
10
0 200 400 600 800 1000 1200
Frequency (Hz)
(c)
Fig.13 Frequency responses of T-shaped pipe with axial impact: measurement (solid)
25
and simulation results (dot). (a) Fluid pressure at end B; (b) Fluid pressure at end C;
(c) Axial acceleration at T-piece.
Provided that one hits the pipe end laterally, lateral vibration can be induced by line impact
between the rods flat plane and circular pipe wall, without bringing in axial modes. Accordingly,
a test with lateral excitation was used to avoid the problem of sensitivity to symmetry, and the
initial pressure of the system was 9.4 bar. Exciting the system with lateral impact at pipe end A,
the boundary and constraint matrix is the same as those in axial case, while the excitation vector
at A would be written as
sT T
QA (s) 0 0 ( Frod / s)(1 e ) 0 0 0 0 . (41)
In Fig.14, the frequency spectrum of fluid pressure is compared with numerical simulation
results, showing a much better agreement. Moreover, system natural frequencies from
experiment and calculation are listed in Table 3. Compared with measurement results, simulation
of the presented method achieves a good prediction with an average error of 1.0% in the natural
frequencies. Small errors may be caused by the simplified model of compression type coupling,
consisting of washer, O ring and screwed components, which would definitely affect the
systems stiffness and damping. A simpler model, treating all fittings as lumped mass and
neglecting their dimensions, gives out a less accurate prediction (Table 3, denoted as previous
method). It is clear that one cannot simply neglect the effect of the T-piece fitting when the size
of it is significant relative to the pipe lengths.
5
10
4
10
3
10
Fluid Pressure (Pa)
2
10
1
10
0
10
-1
10
0 100 200 300 400 500 600 700 800 900 1000
Frequency (Hz)
26
164.6 165.5 0.55 176.5 7.23
227.4 233.8 2.81 254.3 11.83
362.4 365.6 0.88 369.6 1.99
539.9 550.3 1.93 586.8 8.69
649.0 633.0 2.47 688.5 6.09
684.2 683.5 0.10 760.8 11.20
893.1 894.4 0.15 902.9 1.10
It is evident that solution of FSI in a T-junction system and the method of constraints are
effective. Compression type couplings and dimensions of fittings were found to affect the
systems characteristics significantly, so there is a need to use a relatively specific model to
describe the T-piece fitting. The system excited by an axial impact was very sensitive to
symmetry, which is mostly caused by imperfect axial excitation and would lead to a variability
of frequency response. There was less variability in the case of lateral excitation.
The configuration of a two-branch pipe assembly has not been investigated or carried out by
previous work, though it is common in actual piping systems. The aim of this experiment was to
validate the general solution of multi-branch pipes presented in the current paper. The
two-branch pipe shown in Fig.15 consists of two T-piece fittings and five straight sections sealed
with screwed taps. The rod to excite the system was hung by strings. The valve mentioned in the
T-shaped pipe system was fitted in one of T-pieces for retaining fluid pressure. Pressure
transducers were employed to measure the fluid pulsations, labelled by pt in Fig.15.
Using the same method as for modelling of a T-shaped pipe, the T-piece fitting could be
modelled as three thick straight sections with lumped mass. The configuration for calculation is
depicted by node diagram in Fig.15 and mentioned in Table 4. The mass of a single T-piece was
1.36 kg, and the lumped mass at node 4 would be 0.12 kg. As for the T-piece with valve, which
was the same as that in T-shaped pipe system, the lumped mass at node 10 was 0.32 kg. The
mass of pressure transducer was negligible (0.01 kg) in the calculation. The fluid pressure in this
experiment was 10 bar.
27
pt2
B Tap
y
Steel rod Valve
A D
Tap z z z Tap
y y y y
8 z
7
C Tap
pt1
6 9 10 11
1 2 3 4 5 12 15 16
13
14
28
simulation does not reflect this complex effect comprehensively. Nevertheless, the accuracy of
prediction is sufficient and acceptable.
5
10
4
10
3
10
Fluid Pressure (Pa)
2
10
1
10
0
10
-1
10
0 100 200 300 400 500 600
Frequency (Hz)
Fig.16 Frequency response of fluid pressure at end C in two-branch pipe with lateral impact:
measurement (solid) and simulation results (dot).
Table 5 Natural frequencies of two-branch pipe system with lateral excitation.
29
5. Conclusion
The vibration response of piping systems with complex constraints, boundary conditions
and spatial configurations are studied in this paper. The following conclusions can be drawn.
1. The frequency solution method of liquid-filled pipe systems based on fourteen-equation
models has been developed. Various boundary conditions and complex structural constraints at
both the end and the intermediate position are contained in this FSI solution.
2. A general solution of the multi-branch pipe is proposed, which is extended from the basic
model of T-junction. This may offer a methodology to solve the complex hydraulic piping
system with diverse fluid and structural excitation, while complex constraints are considered.
3. Two experiments of hung pipes made of hydraulic components with instantaneous impact
were carried out to prove the methods presented in this work. The pipe assembly was suspended
freely from strings and no pipe clamps were used. The method of constraints was used to model
the mass of the pipe fittings. The results for the T-shaped pipe system validate the method of
constraints, and reveal the necessity to build a specific model of the T-piece in the system with
appropriate geometry and mass. Actual piping systems commonly contain multiple branches; the
general solution of a multi-branch system has been validated by investigation of a two-branch
pipe. This validates the general solution of multi-branch systems, which are common in actual
piping systems. The experimental results match simulation well, indicating that the methods
presented here are correct and effective. Although experiments in this work exclude damping and
elastic constraints, the general method of constraints can be validated by considering mass only.
However some variability was observed in the measurements especially when applying
excitation in an axial direction because of the difficulty in ensuring a perfect axial excitation,
such that some asymmetric and lateral modes may have been excited.
Further work might involve an investigation of the use of pipe clamps and supports using
the method of constraints.
Acknowledgement
The authors express their gratitude to the National Basic Research Program of China (973
Program, 2014CB046405), National Nature Science Foundation of China (51235002),
International Science & Technology Cooperation Program of China (2011DFA72690) and China
Scholarship Council for the financial support of this research. The experimental work
was supported by the UK Engineering and Physical Sciences Research Council under grant
number EP/H024190/1. Contributions to the experiments by Alan Jefferis, Vijay Rajput and
other technicians in Department of Mechanical Engineering at University of Bath are gratefully
acknowledged. The reviewers are thanked for their valuable suggestions for improving the paper.
30
Appendix A: Fundamental equations of FSI in straight section
The fourteen fundamental equations for a straight pipe section (see Fig.2) are presented
below, mostly based on the model developed by Lesmez and Wiggert et al. [21].
V 1 P
0 (A.1)
t f z
V 1 P uz 1 1 2 2r
*
2 0 * (1 ) (A.2)
z K t z K K Ee
fz uz
Ap p 0 (A.3)
z t
fz r P u
Ap EAp z 0 (A.4)
t e t z
fy uy
( f Af p Ap ) 0 (A.5)
z t
fy 2
uy 2 1
GAp ( x ) 0 2 (A.6)
t z 4 3
mx x
( pI p f If ) fy 0 (A.7)
z t
mx x
EI p 0 (A.8)
t z
fx ux
( f Af p Ap ) 0 (A.9)
z t
fx 2 ux 2 1
GAp ( y ) 0 2 (A.10)
t z 4 3
my y
( pIp f If ) fx 0 (A.11)
z t
my y
EI p 0 (A.12)
t z
mz z
p Jp 0 (A.13)
z t
mz z
GJ p 0 (A.14)
t z
31
Appendix B: Fundamental equations of FSI in T-junction
The method presented here is to describe the T-junction (Fig.6) just considering kinematic
motion. The equations are based on the model in Ref. [56], and differences between these two
models are due to differences in coordinate systems.
{Af (V uz )}c { Af (V uz )}a { Af (V uz )}b (B.1)
{u y }c {u y }a {uz }b (B.5)
{ f y }c { f y }a { fz Af P}b (B.6)
{ x }c { x }a { x }b (B.7)
{ f x }c { f x }a { f x }b (B.10)
{ y }c { y }a { z }b (B.11)
{ z }c { z }a { y }b (B.13)
Coordinate systems of the 2-branch piping system are depicted in Fig.C.1, which could be
considered as a pipe system with a series of two T-junctions. 1 (0,s) , 2 ( L2 ,s) , 4 ( L4 ,s)
and 5 ( L5 ,s) are state vectors at four pipe ends, in which Li (1 i 5) is the length of pipe
i shown in Fig.C.1.
32
2 flow
Pipe 2
f z mz u x yx
f x mx
u z yz
u y yy
P f y my
f ym y f x mx f ym y f x mx
f z mz P P f z mz f z mz P P f z mz
1 f xmx f y my f xmx T2 f y my 4
flow Pipe 1 T1 flow
u x yx u x yx Pipe 3 u x yx u x yx Pipe 5
u z yz u z yz u z yz u z yz
u yyy u yyy u yyy u x yx f x mx u yyy
f y my P
u y yy
u z yz f z mz
Pipe 4
3 flow
in which M1 and M 2 is the field transfer matrix of pipe 1 and pipe 2 respectively, and T1 is
the point transfer matrix of this T-junction node. Then the state vector at the right end of pipe 3
can be expressed as
3 ( L3 ,s) M 2 1 ( L2 ,s)2 ( L2 ,s)
G1 (s)T1 (s)J , (C.2)
0 21 1 M1 ( L1 ,s)1 (0,s)
28 1
where
M3 ( L3 ,s) 0 0 I14 14
G1 (s) and J . (C.3)
0 I7 7 21 21 I14 14 0
where
G 2 (s)T2 (s)J 0 M5 ( L5 ,s) 0
F2 (s) and G 2 (s) . (C.6)
0 I7 7 28 35 0 I7 7 21 21
33
M1 ( L1 ,s)1 (0,s)
5 ( L5 ,s)
F2 (s)F1 (s)L M 2 1 ( L2 ,s)2 ( L2 ,s) , (C.7)
0 28 1
M -14 ( L4 ,s)4 ( L4 ,s)
42 1
where
I14 14
I14 14 0
F1 (s) and L I14 14 . (C.8)
0 G1 (s)T1 (s)J 35 42
I14 14
Q1 (s)
D1 (s) 1 (0,s)
Q 2 (s)
D2 (s) 2 ( L2 ,s) Q3 (s) . (C.10)
D3 (s)
4 ( L4 ,s) Q 4 (s)
H (s)F2 (s)F1 (s)LM T (s) 4242 421
0 421
where
D4 (s) 0
H(s) , (C.11)
0 I14 14 21 28
M1 ( L1 ,s)
M T (s) M 2 1 ( L2 ,s) . (C.12)
1
M 4 ( L4 ,s) 42 42
1 (0,s)
5 ( L5 ,s) I14 14 0 14 28
F2 (s)F1 (s)LM T (s) 2 ( L2 ,s) . (C.13)
4 ( L4 ,s)
42 1
If constraints at T-junction node are considered, one should modify the transfer matrix of
any pipe section connecting to the junction by simply multiplying the constraint matrix, which is
mentioned in section 3.1 specifically.
34
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