2/17/2017 WorstCaseAssemblyToleranceStackUpAnalysisCalculationExampleTutorial
WORST CASE METHOD ASSEMBLY TOLERANCE STACK UP CALCULATION FOR NON-
SYMMETRIC DIMENSIONAL TOLERANCES WITH EXAMPLE
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shares Gopinath K ([Link] December 30, 2014
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Ifyouarewonderingwhatisstackupanalysis/calculation,theansweris
[Link],theproblemcansortedoutinearly
1092OakridgersinTop
stagesofdesignratherthanundergoingprototypingandfindingouttheissue.
Universities
0
Wehavealreadydiscussedhowtodoworstcasemethodassemblytolerancestackupcalculationforsymmetricdimensionaltolerances
0
([Link]
nonsymmetrictolerances.
Adimensionrepresentedonanengineeringdrawinghasnominaldimensionswithtolerances.(Ex:250.2).Inthissimplifiedexample,maximumlimitofthe
partdimensioncanbeupto25.2mmandminimumcanbeupto24.8mm,providedthematingcomponentisdesignedtocatertothisrequirement.
Tolerancebasissystem:
Therearecertainterminologiesassociatedwithtolerancestackupsuchasbasicsize,allowance,interference,deviation([Link]
design/diniso286standardtolerancezonesizetabledifferentgradesnominalsize/)etc.,Letustakealookaboutthelimitsystemwhichdetermineswhatto
changeandwhattonot.
Typically,therearetwotwolimitsystems.
[Link]
[Link] ([Link]
Outoftheseanyoneofthesystemmaybeadopted.
Boththesesystemsimplicatethat,tolerances/fitscanbeobtainedbykeepingtoleranceononematingsurfaceunchangedwhilechangingthetoleranceonthe
other.
Inabasicholesystem,theholedimensioniskeptunchangedwhilethetoleranceontheshaftischangedandisthecaseinbasicshaftsystem,keepingthe
shaftdimensionunchanged.
Tolerancegrades([Link]
IndianStandardofLimits&Fitsinclude16gradesoffundamentaltolerance.ThesegradesarerepresentedasIT01,IT02..IT16.
WorkedoutExample:
Letustakeasimpleexampletofindouthowthisisdone.
Consideracomponentwhichneedstohavesomeoverhang(min.3mm)afterassembled.
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design/worst-case-method-assembly-
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symmetric-dimensional-tolerances-
example/attachment/worst-case-
assembly-tolerance-stack-up-
calculation-for-non-symmetric-
tolerance/)
WorstCaseAssemblyToleranceStackUp
1 CalculationforNonSymmetricTolerance
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1 Table.1: Calculation table for worst case tolerance stack up for the above example
Tolerance
Descripon Basicsize Maximum Minimum
0 Max. Min.
0 A 50 +0.3 -0.5 50.3 49.5
B 28 +0.2 -0.4 28.2 27.6
C 15 +0.2 +0.1 15.2 15.1
D 98 +0.5 0 98.5 98
Calculated Overhang Value 6.3 4.3
Requiredformulas:
MaximumOverhangofthepart=[Max.D(Min.A+Min.B+Min.C)]
MinimumOverhangofthepart=[Min.D(Max.A+Max.B+Max.C)]
Inthiscase,minimumoverhangistheworstcasescenarioandwhichmeetsourintendedlength.
ThisisthesimplestwayofstatisticalapproachtowardsStackupcalculation.
However,stackupcalculationshassomeshortcomingssuchas
1. Temperautre/Pressureofthepartatwhichitisoperayed
2. Nottakingintoaccountwear&tear
3. Afterassemblydeviations/deflections
AZNanoparticles/Nanopowders
Element,Carbide,Nitride&OxideCarbonNanotubes,
Graphene&[Link]
AboutGopinath K ([Link]
Gopinath is a Design Engineer by profession and a writer by passion.
One who always wanted to share the knowledge gained of both technical and non-technical aspects.
Posted in Engineering design ([Link]
Tagged Tolerance StackUp ([Link]
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