Final LCSM

FINAL CLASS LCSM OPERATIONS MANAGEMENT
APRIL 12/2017
1 PAGE DOUBLE SIDED CHEAT SHEETBRING

CALCULATOR
SECTION 4
7 CHAPTERS
7 SECTIONS
28 SUB QUESTIONS
CHPT 8- 4 QUESTIONS 15 MARKS
CHAPTER 16- 4 QUESTIONS- 15 MARKS
CHAPT 17- 4 Q-- 20 MARKS
CHAPTER 9- 4 Q-- 12 MARKS
CHAPTER 15 JIT- 4 QUESTIONS -12 MARKS
CHAPTER 6- 3 QUESTIONS - 12 MARKS

CHAPTER 6 PROCESS DESIGN AND FACILITY
LAYOUT
MAKE OR BUY (PIZZA )
PROCESS TYPES (JOB, SHOP, BATCH ) DEFINE
BASIC LAYOUT TYPES (PRODUCT/PROCESS
PRODUCT (LINE) LAYOUT
PROCESS (FUNCTIONAL) LAYOUT 4 BOXES
ASSEMBLY LINE BALANCING (NUMBERS BIG CRUNCH)
CYCLE TIMEDEFINE AND
LINE BALANCING FORMULAS (****NUMBERS)

FORMULA SHEET
PRECEDENCE NETWORK (TAKE SERIES OF DATA AND

CONSTRUCT DIAGRAM)
LINE BALANCING PROCEDURE

1)DRAW AND LABAL > DESIRED
EXAMPLE 1: LINE BALANCING
EXAMPL 1 :SOLUTION******** (CHART

WORKSTATION/TIME REMAINING/)
AN ITEM CAN ONLY BE ELIGIBLE IF NO
EFFICIENCY OF THE THREE MINUTES AVAILABLE
LINE BALANCING RULES

RUN SCENARIO A USING HEURISTIC
B
CHOSE IFLEAST AMNT IDLE
CHAPTER 8
LOCATION DECISION FACTORS (COUNTY REGIONAL
LOCATIONAL BREAK EVEN ANALYSIS

MAP, GRAPH, AND SEE WHICH LINE IS BEST
TRANSPORTATION MODEL
FACTOR RATING EXAMPLE (WEIGHTING OF

ACTIVITIES, (DRIVE BY, COST, BLDG, COST) SITE A1
VS A2 GET RESULTS
GIVEN THIS WEIGHTING AND FACTORS WHICH DO
YOU RECOMMEND COPY CHART
CENTER OF GRAVITY METHOD

SIMPLE AND WEIGHTED
SIMPLE
EXAMPLE 3-PAGE 327
WIEGHTED (BRING IN ANOTHER FACET) IE SALES,

RECEIPT SHIP
QUALITY CHAPTER
DIMENSIONS OF QUALITY
BASIC QUALITY TOOLS

EACH OF THE 7 TOOLS WHAT THEY MEAN AND HOW
THEY FUNCTION PIE CHART *******
METHODS FOR GENERATING IDEAS
CHAPTER 12
INVENTORY FIRST QUESTION ON EXAM
CHAPTER 12- INVENTORY 5 QUESTIONS ---20
MARKS
WHAT IS INVENTORY
FUNCTIONS OF INVENTORY
INVENTORY REPLENISHMENT
ABC CLASSIFICATION SYSTEM (WHAT IS THE

DEMAND AND WHAT DOES IT COST)
FIXED ORDER QUANTITY

EOQ, EPQ, AND DISCOUNTS
****BASIC ECONOMIC ORDER QUANTITY (EOQ)

FORMULA PAGE
TOTAL ANNUAL COST= ANNUAL HOLDING COST
+ANNUAL ORDERING COST TC=
YOU WANT ANNUAL CARRYING TO EQUAL ANNUAL
HOLDING
MAKE SURE PER YEAR
HOLDING COST=I(18%)XC(
EOQ WITH QUANTITY DISCOUNTS

RXD****** LOWER COST PURCHASE VOLUME WINS
MOST OF THE TIME EOQ=180
PRICE RANGE: 1-100 $300
101-1999 $275
200+ $250
AND WHAT WOULD POSSIBLY CAUSE U NOT TO TAKE
SHELF LIFE, PRODUCT HOLDING, COULD THROW END
UP IT OUT,
WHATS NEXT? (ROP=dxLT)
THE STATISTIC CHART

SS= SERVICE FACTOR * STANDARD DEVIATION
(GIVEN)
MNGMNT WILL ONLY TOLETATE 4% SERVICE ..
100-4= 96
THEN FIND IT IN Z CHART
FIND SAFTEY STOCK AND REORDER POINT
ROP=(DXLT)+SS
JIT LEAN 15
JIT/LEAN PRODUCTION
SOURCES OF WASTE (ASPECTS OF WASTE THAT CAN

OCCUR) (OVERPRODUCTION, OVERPROCESS,
UNNECESSARY TRANSPORT)
BENEFITS OF SMALL LOTS SIZESS

PROCESS QUALITY IMPROVEMENT (TERMS VOCAB)
LEVEL LOADING
PAGE 617 LEVEL MIX MODEL SEQUENCE

DAILY DEMAND
KANNBAN CARD
KANBAN FORMULA *** CHEAT SHEET

( N=DT(1+X))/C)
CHAPTER 17
PERFORMANCE GOALS
PEERT AND CPM
NETWORK CONVENTIONS (HAS TO HAVE BEGINNING

END)
EXAMPLE PRECEDENCE NETWORK
SOLUTION TECHNIQUE (ES, EF, LS, LF) SLACK TIMES

LONGESTPATH=CRITICAL PATH
WHAT IS LENGTH OF PROJECT AND CRITICAL PATH
THEY HAVE TO EQUAL
MAY BE MORE THAN ONE CRITICAL
CRASHING: PROCEDURE
LEAST EXPENSIVE ACTIITY
RANK CRASHING OPTIONS
(LOWEST TO HIGHEST)
CRASHING SEQUENCE ******* PUT ON CHEAT SHEET

THE BIG CHART + ANOTHER CHART
IDENTIFY EACH PATH ON NETWORK
ONLY WANT TO CRASH THE CRITICAL PATH
LOWEST $ BUT HAS TO BE ON CRITICAL PATH SO
ELMINATE ACTIVITY 5&6
Big part on test
Chapter 16
COMMON PRIORITY RULES
CRITICAL RATIO MOST IMPORTANT ****** TABLE AND
CALCULATE
SCFS VS CR
PERFORMANCE MEASURES
TWO WORK CENTER SEQUENCING
SEQUENCNIG EXAMPLE JOHNSON RULE *********

NORTH SOUTH OR EAST AND WEST
WORK CENTER 2 = RIGHT SIDE WORK CENTER 1=
LEFT SIDE AND THEN SCHEDULE IT IN
WHAT IS THE MAKE SPAN, AND WHAT IS THE IDLE
TIME?
MAKE SURE WC2 STARTS AT 5(CANNOT START ITEM
IN WORK CENTER TWO BEFORE ITS DONE IN THE
PRECEEDING WORK CENTER)
PAGE 229
Q1
An assembly line with 17 tasks is to be balanced. The longest task is 2.4 minutes,
and the total time for all tasks is 18 minutes. The line will operate for 450 minutes
per day.
a. What is the minimum number of work stations required if the output rate is to
be 180 units per day?
b. What cycle time will provide an output rate of 125 units per day?
c. What output will result with cycle times of i) 9 minutes? ii) 15 minutes?
Q6
Twelve tasks with times and precedence requirements as shown in the following
table, are to be assigned to workstations using a cycle time of 1.5 minutes. Heuristic
rule Assign the task with the most followers will be tried. The tie breaker will be
heuristic rule Assign the task with the longest time.
Task Duration Follows Task
(Minutes)
A .1 --
B .2 A
C .9 B
D .6 C
E .1 --
F .2 D,E
G .4 F
H .1 G
I .2 H
J .7 I
K .3 J
L .2 5

Final LCSM

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Final LCSM

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FINAL CLASS LCSM OPERATIONS MANAGEMENT

1 PAGE DOUBLE SIDED CHEAT SHEETBRING

CHPT 8- 4 QUESTIONS 15 MARKS

CHAPTER 16- 4 QUESTIONS- 15 MARKS

CHAPT 17- 4 Q-- 20 MARKS

CHAPTER 9- 4 Q-- 12 MARKS

CHAPTER 15 JIT- 4 QUESTIONS -12 MARKS

CHAPTER 6- 3 QUESTIONS - 12 MARKS

BASIC LAYOUT TYPES (PRODUCT/PROCESS

PRODUCT (LINE) LAYOUT

PROCESS (FUNCTIONAL) LAYOUT 4 BOXES

ASSEMBLY LINE BALANCING (NUMBERS BIG CRUNCH)

CYCLE TIMEDEFINE AND

LINE BALANCING FORMULAS (****NUMBERS)

PRECEDENCE NETWORK (TAKE SERIES OF DATA AND

LINE BALANCING PROCEDURE

EXAMPLE 1: LINE BALANCING

EXAMPL 1 :SOLUTION******** (CHART

LINE BALANCING RULES

LOCATIONAL BREAK EVEN ANALYSIS

FACTOR RATING EXAMPLE (WEIGHTING OF

CENTER OF GRAVITY METHOD

WIEGHTED (BRING IN ANOTHER FACET) IE SALES,

BASIC QUALITY TOOLS

METHODS FOR GENERATING IDEAS

ABC CLASSIFICATION SYSTEM (WHAT IS THE

FIXED ORDER QUANTITY

****BASIC ECONOMIC ORDER QUANTITY (EOQ)

EOQ WITH QUANTITY DISCOUNTS

WHATS NEXT? (ROP=dxLT)

THE STATISTIC CHART

SOURCES OF WASTE (ASPECTS OF WASTE THAT CAN

BENEFITS OF SMALL LOTS SIZESS

PAGE 617 LEVEL MIX MODEL SEQUENCE

KANBAN FORMULA *** CHEAT SHEET

PEERT AND CPM

NETWORK CONVENTIONS (HAS TO HAVE BEGINNING

EXAMPLE PRECEDENCE NETWORK

SOLUTION TECHNIQUE (ES, EF, LS, LF) SLACK TIMES

CRASHING SEQUENCE ******* PUT ON CHEAT SHEET

TWO WORK CENTER SEQUENCING

SEQUENCNIG EXAMPLE JOHNSON RULE *********

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