PSV Calculation Sheet API

PRESSURE SAFETY VALVE
CALCULATION SHEET
PROJ. N.: 1059E
PROJECT: Centro Olio Val d'Agri - Unit V330-400 REV. 0
CLIENT: E.N.I. S.p.A. - Div. AGIP SHEET 1 OF 22
1 PSV ITEM PSV-501 INSTALLED ON V330-VA-403
2 SET PRESSURE barg 36.00 DISCHARGE TO FLARE HEADER
3 STANDARD/CODE API RP-520
4 1.0 PROTECTED EQUIPMENT
5 PRESSURE TEMPERATURE
6 ITEM OPERATING DESIGN OPERATING DESIGN INSULATION FIRE AREA NOTES
7 barg barg C C
8 V330-VA-403 29.2 36/F.V. 35 80/190 Yes No
9 Yes No
10 Yes No
11 Yes No
12 Yes No
13 Yes No
14 2.0 EMERGENCY SUMMARY
15 N. EMERGENCY TOTAL UPSTREAM DOWNSTREAM CALCULATED
16 FLOWRATE TEMP. LIQ. VAP. VAP. wt. % TEMP. LIQ. VAP. VAP. wt. % ORIFICE
17 DENS. MW k VAP. DENS. MW k VAP.
18 kg/h C kg/m3 C kg/m3 cm2
19 2.1 Closed Outlet on Vessel 55676 35 - 28.2 1.30 100.0 16.72
20 2.2 Cooling Failure
21 2.3 Reflux Failure (Top of Tower)
22 2.4 Reflux Failure (Sidestream)
23 2.5 Accidental Mixing
24 2.6 Overfilling
25 2.7 Accumulation of Non Condensables
26 2.8 Failure of Automatic Controls
27 2.9 Abnormal Heat or Vapor Input
28 2.10 Pressure Surge or Internal Explosion
29 2.11 Chemical Reaction
30 2.12 Thermal Expansion
31 2.13 Cold Side of Exchanger Blocked-in
32 2.14 External Fire (2) 7318 125 - 54.0 1.08 100.0 0.00
33 2.15 Split Exchanger Tube
34 2.16 Power Failure
35 2.17 Blocked-in Fire Heater
36 2.18 Loss of Heat
37 2.19 Loss of Absorbent
38 2.20 Abnormal Flow Through Valve
39 2.21 Vacuum
40 2.22 Other Emergencies
41 3.0 SELECTED PROTECTION DEVICE
42 DIMENS. SET REQUIRED SELECTED SELECTED MAX. EMERGENCY
ITEM NOTES
43 EMERGENCY PRESSURE AREA ORIFICE AREA TEMPERATURE
44 barg cm2 cm2 C
45 PSV-501 2.1 36.00 16.72 L 18.406 125
46 PSV-502 2.1 36.00 16.72 L 18.406 125 Valvola di riserva
47
48
49
50 4.0 VALVE DATA
51 SIZE FLANGE RATING & FACING ACCESSORIES
52 in UPSTREAM RUPTURE DISK (1) Yes No
CONNECTIONS
53 IN 4 300 RJ BELLOW Yes No
54 OUT 6 PILOT OPERATED Yes No
55 TAG SIZE EQ. LENGTH BONNET Open Closed
56 in m LIFTING LEVER Yes No
PIPING
57 LINE IN V330-420-HG 6 ADJUSTING RING FOR BLOWDOWN CONTROL Yes No
58 LINE OUT 10 O-RING SEAT SEAL Yes No
59 5.0 GENERAL NOTES
60 (1) If a rupture disk is installed upstream the safety relief valve the installed orifice area has to be considered reduced by a combination capacity factor (equal to 0.90, unless the
61 manufacturer has estabilished a different certified combination capacity factor) - See API 520, Part I, Par. 2.6
Rev.
62 (2) Emergenza fuoco esterno (2.14): calcolo per espansione termica di gas.
63
64
A 4/19/2017 SV
Rev Description Date Prd Ckd App
0 0 0 0 0 0 PRESSURE SAFETY VALVE
0 0 0 0 0 0 CALCULATION SHEET
0 0 0 0 0 0 PROJ. N.: 1059E
PROJECT: Centro Olio Val d'Agri - Unit V330-400 A 4/19/2017 0 SV 0 0 REV. 0
CLIENT: E.N.I. S.p.A. - Div. AGIP Rev. Date Description Ckd. Prd
App. SHEET 1 OF 22
1 ITEM PSV-501 INSTALLED ON V330-VA-403 ORIFICE CALCULATION
2 SET PRESSURE [PS] barg | psig 36.00 522.14 ATM. PRESSURE [PATM] bar g | psig 1.013 14.70 FLUID | STATUS HC V ACCUMULATION 10 %
3 EQUIPMENT/LINE V330-VA-403 RELIEVING PRESSURE [P1] bar a | psia 40.61 589.0
EQUIPMENT [P2]
4 PRESSURE OPERATING | DESIGN barg 29.2 36/F.V. MAX. BACK PRESSURE bar a | psia 1.01 14.7
DATA
5 TEMPERATURE OPERATING [T0] | DESIGN C 35.0 80/190 PERCENT OF GAUGE BACK PRESSURE 0.0 %
6 EMERGENCY BLOCKED OUTLET DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R 35 555
7 PROPERTIES @P1, T1 (mean) VAPOR LIQUID
8 kg/h | kg/h 55676
DISCHARGED FLOWRATE [W] | [Q]
9 Scarico di tutta la portata di gas di progetto (120% della portata normale operativa) lb/h | US gpm 122745 0.00
10 MOLECULAR WEIGHT [M] 28.2 -
11 COMPRESSIBILITY FACTOR [Z1] 0.90 -
12 SPECIFIC HEAT RATIO [k] 1.30 -
13 LIQUID SPECIFIC GRAVITY [G] -
14 GAS SPECIFIC VOLUME [v] m/kg 2.013 E-2 -
15 VISCOSITY [] cP -
16 REYNOLDS N [Re] - 0.000 E+0
17 CRITICAL PRESSURE [Pc] bar a | psia 22.16 321.4
18 C f(k) @ P1, T1 (1) 347
19 DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.975 [Kd]
20 BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb] 1.000 [Kw]
21 VISCOSITY COEFFICIENT (3 [KV]
22 STEAM COEFFICIENTS (4) [KSH] [KN] 0.000
23 VAPOR CALCULATION MODE Critical
24 SUBCRITICAL FLOW PARAMETERS [r] 0.000 [F2] 0.000
25 REQUIRED AREA
26 VAPOR AGAS cm2 | in2 16.720 2.592
27 LIQUID ALIQ cm2 | in2
28 TOTAL ATOT=AGAS+ALIQ cm2 | in2 16.720 2.592
29 INSTALLED AREA
30 SELECTED ORIFICE L SELECTED AREA cm2 | in2 18.41 2.85
31 N OF VALVES 1 TOTAL AREA cm2 | in2 18.41 2.85
32 FORMULAS (USE VALUES IN BRITSH UNITS)
33 AREA CALCULATIONS OTHER PARAMETERS
34
k
35
36
37
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 SUBCRITICAL
ZT

W k +1
39
40
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 STEAM
W P2
[ ]
42 ( k1) /k
A STEAM = k 1r
43 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
P1 P 2 Re=Q(2800G)/ A LIQ
48 NOTES:
49 (1) If K is unknown assume: k = 1, C=315, Z = 1 and PC = 0.5 P1
50 NOTES: (2) For high back pressure [(P2 - PATM) / PS]>0.3 assume: Kb and/or Kw < 1 (Ref. API RP-520)
51 (3) Viscosity correction factor (Kv=1 for Re>100000; Kv =0.9 for Re=900)
Rev.
52 (4) Superheated steam correction factor (for saturated steam KSH=1)

53 (5) API RP-520 ( 4.5.1) during design, manufacturer's formula during purchase.
0 0 0 0 0 0 PROJ. N.: 1059E
CLIENT: E.N.I. S.p.A. - Div. AGIP Rev. Date Description Ckd.Prd App. SHEET 1 OF 22
3 EQUIPMENT/LINE RELIEVING PRESSURE [P1] bar a | psia 40.61 589.0
EQUIPMENT [P2]
4 PRESSURE OPERATING | DESIGN barg MAX. BACK PRESSURE bar a | psia 4.00 58.0
DATA
5 TEMPERATURE OPERATING [T0] | DESIGN C PERCENT OF GAUGE BACK PRESSURE 8.3 %
6 EMERGENCY COOLING FAILURE DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R 173 803
8 All'aumentare della pressione in colonna, nelle condizioni di scarico, la temperatura di inizio ebollizione del liquido presente kg/h | kg/h 8633
9 nel fondo colonna cresce fino al valore di 173.5 C, per cui si modifica la differenza medio-logaritmica delle temperature. lb/h | US gpm 19033 0.00
10 Per tener conto di questo effetto il duty del ribollitore stato rivalutato mediante simulazione condotta mantenendo il valore MOLECULAR WEIGHT [M] 80.9 -
11 del fattore U*A pari a quello normale operativo. COMPRESSIBILITY FACTOR [Z1] 0.85 -
12 SPECIFIC HEAT RATIO [k] 1.06 -
13 Duty rivalutato 624300 kcal/h Lato processo alla pressione di scarico. LIQUID SPECIFIC GRAVITY [G] -
15 La portata da scaricare stata determinata dividendo il duty del ribollitore per il calore latente di vaporizzazione della corrente VISCOSITY [] cP -
16 di fondo colonna alla pressione di scarico (vedi emergenza fuoco - 3.14), e sommando alla corrente cos ottenuta il vapore REYNOLDS N [Re] - 0.000 E+0
17 che si libera dall'alimentazione rivalutata alla pressione di scarico. CRITICAL PRESSURE [Pc] bar a | psia 24.09 349.3
18 C f(k) @ P1, T1 (1) 322.3
19 Portata dal fondo colonna 8568 kg/h Alla pressione di scarico DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.950 [Kd]
20 Portata di vapore in ingresso con l'alimentazione 65 kg/h Alla pressione di scarico BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb] 1.000 [Kw]
21 VISCOSITY COEFFICIENT (3 [KV]
22 Di seguito vengono riportate le carratteristiche delle correnti: STEAM COEFFICIENTS (4) [KSH] [KN] 0.000
24 Vapore fondo colonna Vapore alimentazione Scarico da PSV SUBCRITICAL FLOW PARAMETERS [r] 0.000 [F2] 0.000
25 P 8.1 8.1 8.1 bar a REQUIRED AREA
26 T 173.5 123.4 172.8 C VAPOR AGAS cm2 | in2 1.981 0.307
27 Portata 8568 65 8633 kg/h LIQUID ALIQ cm2 | in2
28 MW 81.9 32.5 80.9 TOTAL ATOT=AGAS+ALIQ cm2 | in2 1.981 0.307
29 Z 0.850 0.974 0.853 INSTALLED AREA
30 Cp 0.442 0.486 0.440 kcal/(kg*C) SELECTED ORIFICE L SELECTED AREA cm2 | in2 20.11 3.12
31 k 1.06 1.14 1.06 0.00 N OF VALVES 3 TOTAL AREA cm2 | in2 60.33 9.35
34
k
35
36
37
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 SUBCRITICAL
ZT

W k +1
39
40
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 STEAM
W P2
[ ]
42 ( k1) /k
A STEAM = k 1r
43 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
48 NOTES:
Rev.

0 0 0 0 0 0 PROJ. N.: 1059E
App. SHEET 1 OF 22
1 ITEM PSV-086 & PSV-087 INSTALLED ON ORIFICE CALCULATION
EQUIPMENT [P2]
DATA
6 EMERGENCY FAILURE OF AUTOMATIC CONTROLS DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R 168 794
8 kg/h | kg/h 30000 15000
9 Calcolo della portata attraverso una valvola spalancata lb/h | US gpm 66139 67.46
10 MOLECULAR WEIGHT [M] 18.4 -
11 CV @ Portata normale operativa 58 Formule COMPRESSIBILITY FACTOR [Z1] 1.00 -
12 CV installato 238 SPECIFIC HEAT RATIO [k] 1.21 -
13 Pressione a monte della valvola (PI) 54 .5W [G] - 0.979
5.42721 bar a C v= LIQUID SPECIFIC GRAVITY
14 Pressione a valle della valvola 4.44633 bar a
C fP I G f ( Y 0 .148Y 3 ) GAS SPECIFIC VOLUME [v] m/kg 1.139 E-1 -
15 GAS Perdita di carico attraverso la valvola (DP) 0.98 bar VISCOSITY [] cP - 0.25
16 Peso molecolare 18.0 REYNOLDS N [Re] - 1.575 E+6

17 Temperatura (TI) 175 C 1. 63 P CRITICAL PRESSURE [Pc] bar a | psia 9.86 143.0
18 Peso specifico del fluido @ TI 0.39921 (Aria=1.0) Y= C f(k) @ P1, T1 (1) 338
Cf PI
19 Cf 1.00 DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.900 [Kd] 0.650
20 Y 0.69296 BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb] 1.000 [Kw] 0.875
21 VISCOSITY COEFFICIENT (3 [KV] 1.000
22 Massima portata attraverso la valvola 9639.42 kg/h STEAM COEFFICIENTS (4) [KSH] [KN] 0.000
24 CV @ portata normale operativa 58 Formule SUBCRITICAL FLOW PARAMETERS [r] 0.000 [F2] 0.000
25 CV installato 135 REQUIRED AREA
26 Pressione a monte della valvola (PI) 16 bar a 83. 7W VAPOR AGAS cm2 | in2 36.289 5.625
C v= ALIQ
27
28
VAPORE
ACQUEO
Pressione a valle della valvola
Perdita di carico attraverso la valvola (DP)
15 bar a
1.00 bar
C fPI( Y 0 .148Y 3 ) LIQUID
TOTAL ATOT=AGAS+ALIQ
cm2 | in2
cm2 | in2
1.423
37.712
0.221
5.845
29 Cf 0.75 INSTALLED AREA
30
31
32
Y
Massima portata attraverso la valvola

0.54333
10057 kg/h
Y=
Cf

1. 63 P
PI
SELECTED ORIFICE
N OF VALVES
L
3
SELECTED AREA
TOTAL AREA
FORMULAS (USE VALUES IN BRITSH UNITS)
cm2 | in2
cm2 | in2
20.11
60.33
3.12
9.35
34 CV installato 289 Formule

k
35
36
37 LIQUIDO
CV @ Portata normale operativa
Pressione a monte della valvola (PI)
Pressione a valle della valvola
101.037
10.378 bar a
9.40 bar a C v=
1. 16W
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 Perdita di carico attraverso la valvola (DP) 0.98 bar GfP SUBCRITICAL
ZT

W k +1
39
40
Peso specifico del fluido @ TI 1.05 (Acqua=1.0) A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 Massima portata attraverso la valvola 88355 kg/h STEAM
W P2
[ ]
42 ( k1) /k
A STEAM = k 1r
43 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
48 NOTES:
Rev.

0 0 0 0 0 0 PROJ. N.: 1059E
App. SHEET 1 OF 22
1 ITEM PSV-086 & PSV-087 INSTALLED ON ORIFICE CALCULATION
EQUIPMENT [P2]
DATA
6 EMERGENCY THERMAL EXPANSION DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R -23 451
8 Valvola di sfioro dimensionata per espansione termica del liquido nel caso la pompa sia intercettata kg/h | kg/h 75
9 lb/h | US gpm 0 0.56
10 Wl = BQ/C MOLECULAR WEIGHT [M] -
11 COMPRESSIBILITY FACTOR [Z1] -
12 Densit del liquido @ 15.5 C [1000*G] = 620 kg/m3 = 96 API SPECIFIC HEAT RATIO [k] 0.00 -
13 Coeff. di espansione cubica [B] = 0.0007 LIQUID SPECIFIC GRAVITY [G] - 0.593
14 Flusso termico totale [Q] = ### kcal/h GAS SPECIFIC VOLUME [v] m/kg 0.000 E+0 -
15 Calore specifico [C] = 0.5095 kcal/(kg*C) VISCOSITY [] cP - 0.25
16 REYNOLDS N [Re] - 1.031 E+5
18 C f(k) @ P1, T1 (1) 0
19 DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] [Kd] 0.650
20 Portata ponderale [Wl] = 6075 kg/h BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb] [Kw] 0.875
21 VISCOSITY COEFFICIENT (3 [KV] 1.000
23 VAPOR CALCULATION MODE 0
25 REQUIRED AREA
26 VAPOR AGAS cm2 | in2 0.000 0.000
27 LIQUID ALIQ cm2 | in2 0.008 0.001
28 TOTAL ATOT=AGAS+ALIQ cm2 | in2 0.008 0.001
29 INSTALLED AREA
30 SELECTED ORIFICE E SELECTED AREA cm2 | in2 1.265 0.196
34
k
35
36
37
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 SUBCRITICAL
ZT

W k +1
39
40
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 STEAM
W P2
[ ]
42 ( k1) /k
A STEAM = k 1r
43 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
48 NOTES:
Rev.

0 0 0 0 0 0 PROJ. N.: 1059E
1 ITEM PSV-XXX INSTALLED ON ORIFICE CALCULATION
EQUIPMENT [P2]
DATA
6 EMERGENCY COLD SIDE OF EXCHANGER BLOCKED-IN DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R -23 451
8 kg/h | kg/h 1722
9 Data la configurazione del circuito del metanolo, deve essere considerato che uno dei due scambiatori in parallelo lb/h | US gpm 3796 0.00
10 possa essere intercettato lato etilene, senza che il fluido riscaldante (metanolo) cessi di circolare nell'altro lato. MOLECULAR WEIGHT [M] 28.1 -
11 La portata da scaricare stata determinata dividendo il duty del ribollitore, rivalutato in condizioni di scarico (considerando COMPRESSIBILITY FACTOR [Z1] 0.70 -
12 costante il fattore U*A e variando il salto di temperatura per tenere conto dell'incremento della temperatura di inizio ebollizione SPECIFIC HEAT RATIO [k] 1.13 -
13 del fluido di processo), per il calore latente di vaporizzazione dell'etilene alle pressione di scarico. LIQUID SPECIFIC GRAVITY [G] -
14 La temperatura del metanolo lato mantello stata assunta essere pari a 110 C come per gli altri scambiatori del circuito. GAS SPECIFIC VOLUME [v] m/kg 2.204 E-2 -
16 Coefficicente di scambio termico 509 kcal/(h*m2*C) Da D/S Enichem REYNOLDS N [Re] - 0.000 E+0
17 Supeficie di scambio [A] 1.86 m2 CRITICAL PRESSURE [Pc] bar a | psia 13.65 197.9
18 Salto termico [DT] 132.8 C @ pressione di scarico C f(k) @ P1, T1 (1) 329.6
19 Calore scambiato [Q] 125727 kcal/h Q=U*A*DT DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.950 [Kd]
20 Calore latente del fluido di proces 73 kcal/kg BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb] 1.000 [Kw]
21 Portata da scaricare 1722 kg/h VISCOSITY COEFFICIENT (3 [KV]
23 Le altre caratteristiche della corrente da scaricare sono elencate di seguito. VAPOR CALCULATION MODE Critical
25 T -22.8 C REQUIRED AREA
26 MW 28.1 VAPOR AGAS cm2 | in2 0.767 0.119
27 Z 0.700 LIQUID ALIQ cm2 | in2
28 Cp 0.625 kcal/(kg C) TOTAL ATOT=AGAS+ALIQ cm2 | in2 0.767 0.119
29 73.0 kcal/kg INSTALLED AREA
30 k 1.13 SELECTED ORIFICE E SELECTED AREA cm2 | in2 1.265 0.196
34
k
35
36
37
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 SUBCRITICAL
ZT

W k +1
39
40
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 STEAM
W P2
[ ]
42 ( k1) /k
A STEAM = k 1r
43 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
48 NOTES:
Rev.

0 0 0 0 0 0 PROJ. N.: 1059E
2 SET PRESSURE [PS] barg | psig 0.00 ATM. PRESSURE [PATM] bar g | psig 1.013 14.70 FLUID | STATUS HC V ACCUMULATION 10 %
EQUIPMENT [P2]
DATA
6 EMERGENCY EXTERNAL FIRE DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R 125 0
8 Il calcolo stato effettuato ipotizzando che dalla corrente di gas entrante si separi una fase liquida costituita da idrocarburi leggeri (C3-C5) kg/h | kg/h 7318
9 lb/h | US gpm 16133
10 Composizione della fase liquida: MOLECULAR WEIGHT [M] 54.0
11 COMPRESSIBILITY FACTOR [Z1] 0.90
12 C3 25 % SPECIFIC HEAT RATIO [k] 1.08
13 nC4 25 % LIQUID SPECIFIC GRAVITY [G] -
14 iC4 25 % GAS SPECIFIC VOLUME [v] m/kg 0.000 E+0
15 nC5 25 % VISCOSITY [] cP -
16 REYNOLDS N [Re] -
17 Le caratteristiche del vapore in equilibrio con tale fase liquida nell'istante iniziale sono le seguenti (valori ipotizzati): CRITICAL PRESSURE [Pc] bar a | psia 0.00 0.0
18 C f(k) @ P1, T1 (1) 324.5
19 DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.950 [Kd]
20 P 40.61 bara BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb] 1.000 [Kw]
21 T 125 C VISCOSITY COEFFICIENT (3 [KV]
22 MW 54 STEAM COEFFICIENTS (4) [KSH] [KN] 0.000
23 Z 0.9 CALCULATION MODE 0
24 l 50 kcal/kg SUBCRITICAL FLOW PARAMETERS [r] 0.000 [F2] 0.000
25 k 1.08 REQUIRED AREA
26 VAPOR AGAS cm2 | in2 0.000 0.000
27 LIQUID ALIQ cm2 | in2
28 FIRE EXPOSED WETTED AREA CALCULATION TOTAL ATOT=AGAS+ALIQ cm2 | in2 0.000 0.000
29 FIRE AREA I) II) III) IV) V) INSTALLED AREA
30 ITEM V330-VA-403 SELECTED ORIFICE L SELECTED AREA cm2 | in2 18.41 2.85
31 INSULATION Yes No Yes No Yes No Yes No Yes No N OF VALVES 1 TOTAL AREA cm2 | in2 18.41 2.85
32 TH. CONDUCTIVITY/THICKNESS [li]/[Si] kcal/hmC - m FORMULAS (USE VALUES IN BRITSH UNITS)
33 ENVIRONMENT FACTOR [Fi] 1 AREA CALCULATIONS OTHER PARAMETERS
34 SURFACE TYPE A
k
35
36
37
HEIGHT (a)
DIAMETER (b)
LENGTH
h
d
L
m
m
m
1.90
2.00
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 FIRE EXPOSED WETTED AREA [Ai] m | ft2 16.28 175.22 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 SUBCRITICAL
ZT

W k +1
39
40
FLUIDS PROPERTIES @ P1, Ti
RELIEVING TEMPERATURE [Ti] C 125.0
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 GAS MOLECULAR WEIGHT [Mi] kg/kmol 54.0 STEAM
W P2
[ ]
42 COMPRESSIBILITY FACTOR (c) [Zi] 0.90 ( k1) /k
A STEAM = k 1r
43 SPECIFIC HEAT [cpi] kcal/kg/C 0.50 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44 SPECIFIC HEAT RATIO (c) [ki] 1.08
45 LATENT HEAT [Li]
kcal/kg - btu/lb 50.0 90.000.00 0.00 0.00 0.00 LIQUID (5)
46
47
DISCHARGE FLOWRATE w=21000
F iA 0. 82
Li
i
lb/h
kg/h
16133
0
7318
0
0
0
0
0
0
0
A LIQ =
Q
38K dK wK v

G
48 A Vertical cylynder (d,h) with one 2:1 bottom. D Horizontal cylinder (d, L) without bottoms NOTES:
49 SURFACE TYPE B Vertical cylinder (d, h) without bottoms E Sphere (d) (1) If K is unknown assume: k = 1, C=315, Z = 1 and PC = 0.5 P1
50 C Horizontal cylinder (d, L) with two 2:1 bottoms and a liquid level inside equal to h. (2) For high back pressure [(P2 - PATM) / PS]>0.3 assume: Kb and/or Kw < 1 (Ref. API RP-520)
Rev.
51 NOTES FOR THE FIRE EMERGENCY(a) Less than 8 m from the flame source level. (3) Viscosity correction factor (Kv=1 for Re>100000; Kv =0.9 for Re=900)
52 (b) The sphere wetted surface is assumed as the 50% of the total surface. (4) Superheated steam correction factor (for saturated steam KSH=1)
53 (c) For Z the maximum, for k the minimum values are assumed. (5) API RP-520 ( 4.5.1) during design, manufacturer's formula during purchase.
0 0 0 0 0 0 PROJ. N.: 1059E
App. SHEET 1 OF 22
1 ITEM PSV-086 & PSV-087 INSTALLED ON V330-VA-403 ORIFICE CALCULATION
EQUIPMENT [P2]
DATA
6 EMERGENCY FIRE (GAS THERMAL EXPANSION) DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R 141 745
8 Calcolo per espansione termica di gas. kg/h | kg/h 5924
9 lb/h | US gpm 13061 0.00
10 E' stata considerata esposta al fuoco tutta la superficie esterna del recipiente MOLECULAR WEIGHT [M] 28.2 -
12 Diametro 0.44 m SPECIFIC HEAT RATIO [k] 1.30 -
13 Altezza 1.36 m LIQUID SPECIFIC GRAVITY [G] -
14 A' 2.3 m2 = 25 ft2 Superficie esposta al fuoco. GAS SPECIFIC VOLUME [v] m/kg 3.007 E-2 -
16 Calcolo in base ad API-520 - Appendice D.5.2 REYNOLDS N [Re] - 0.000 E+0
18 P1 13.95 bar = 202 psi Pressione di scarico. C f(k) @ P1, T1 (1) 347
19 k 1.1 DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.950 [Kd]

k +1
20
21
C 327 C=520 k (k+12 ) k 1 BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb]
VISCOSITY COEFFICIENT (3
1.000 [Kw]
[KV]
22 Pn 10.0 bar = 145 psi Pressione normale operativa STEAM COEFFICIENTS (4) [KSH] [KN] 0.000
23 Tn 90 C = 654 R Temperatura normale operativa VAPOR CALCULATION MODE Critical
24 T1 233 C = 912 R Temperatura del gas alla pressione di scarico SUBCRITICAL FLOW PARAMETERS [r] 0.000 [F2] 0.000
25 T1= (P1/Pn)*Tn REQUIRED AREA
26 Tw 593 C = 1560 R Massima temperatura di parete VAPOR AGAS cm2 | in2 2.231 0.346
27 KD 0.97 Coefficiente di efflusso LIQUID ALIQ cm2 | in2
28 1. 25 TOTAL ATOT=AGAS+ALIQ cm2 | in2 2.231 0.346
0 . 1406 ( T wT 1 )
29 F' 0.016 F' = se F' >0.01 altrimenti F'=0.01 INSTALLED AREA
30 CK D T .16506 F 'A ' SELECTED ORIFICE L SELECTED AREA cm2 | in2 18.41 2.85
31 A 0.03 in2 = 0.18 cm2 Area calcolata secondo le API 520 A= N OF VALVES 1 TOTAL AREA cm2 | in2 18.41 2.85
32 P1 FORMULAS (USE VALUES IN BRITSH UNITS)
34 A partire dalla superficie cos ottenuta, impiegando a ritroso la formula API per il calcolo dell'orifizio, si ricavata la portata scaricata.
k
35
36
37
Kb
Z
1
1
Coefficiente di contropressione
Fattore di comprimibilit
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38

MW 44.00 Peso molecolare del gas da scaricare. SUBCRITICAL
MW
ZT

W k +1
39
40
W 398 lb/h = 180 kg/h Portata da scaricare
W= ACK DP1K b
ZT 1
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 STEAM
W P2
[ ]
42 ( k1) /k
A STEAM = k 1r
43 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
48 NOTES:
Rev.

0 0 0 0 0 0 PROJ. N.: 1059E
App. SHEET 1 OF 22
1 ITEM PSV-086 & PSV-087 INSTALLED ON V330-VA-403 ORIFICE CALCULATION
EQUIPMENT [P2]
DATA
6 EMERGENCY FIRE (GAS THERMAL EXPANSION) DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R 141 745
8 Calcolo per espansione termica di gas. kg/h | kg/h 5924
9 lb/h | US gpm 13061 0.00
10 E' stata considerata esposta al fuoco tutta la superficie esterna del recipiente MOLECULAR WEIGHT [M] 28.2 -
12 Diametro 0.44 m SPECIFIC HEAT RATIO [k] 1.30 -
13 Altezza 1.36 m LIQUID SPECIFIC GRAVITY [G] -
14 A' 2.3 m2 = 25 ft2 Superficie esposta al fuoco. GAS SPECIFIC VOLUME [v] m/kg 3.007 E-2 -
16 Calcolo in base ad API-520 - Appendice D.5.2 REYNOLDS N [Re] - 0.000 E+0
18 P1 13.95 bar = 202 psi Pressione di scarico. C f(k) @ P1, T1 (1) 347
19 k 1.1 DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.950 [Kd]

k +1
20
21
C 327 C=520 k (k+12 ) k 1 BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb]
VISCOSITY COEFFICIENT (3
1.000 [Kw]
[KV]
22 Pn 10.0 bar = 145 psi Pressione normale operativa STEAM COEFFICIENTS (4) [KSH] [KN] 0.000
23 Tn 90 C = 654 R Temperatura normale operativa VAPOR CALCULATION MODE Critical
24 zn 1 Fatore di comprimibilit in condizioni normali operative SUBCRITICAL FLOW PARAMETERS [r] 0.000 [F2] 0.000
25 z1 1 Fatore di comprimibilit in condizioni di scarico REQUIRED AREA
26 T1 233 C = 912 R Temperatura del gas alla pressione di scarico VAPOR AGAS cm2 | in2 2.231 0.346
27 T1= (zn/z1)*(P1/Pn)*Tn LIQUID ALIQ cm2 | in2
28 Tw 593 C = 1560 R Massima temperatura di parete TOTAL ATOT=AGAS+ALIQ cm2 | in2 2.231 0.346
29 KD 0.97 Coefficiente di efflusso INSTALLED AREA
30 1. 25 SELECTED ORIFICE L SELECTED AREA cm2 | in2 18.41 2.85
0 . 1406 ( T wT 1 )
31 F' 0.016 F' = se F' >0.01 altrimenti F'=0.01 N OF VALVES 1 TOTAL AREA cm2 | in2 18.41 2.85
32 CK D T .16506 F 'A ' FORMULAS (USE VALUES IN BRITSH UNITS)
33 A 0.03 in2 = 0.18 cm2 Area calcolata secondo le API 520 A= AREA CALCULATIONS OTHER PARAMETERS
34 P1 k
35
36
37
A partire dalla superficie cos ottenuta, impiegando a ritroso la formula API per il calcolo dell'orifizio, si ricavata la portata scaricata.
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 Kb 1 Coefficiente di contropressione SUBCRITICAL
ZT

W k +1
39
40
Z
MW
1
44.00
Fattore di comprimibilit
Peso molecolare del gas da scaricare.
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41
42
43
44
W 398 lb/h = 180 kg/h Portata da scaricare W= ACK DP1K b
MW
ZT 1
STEAM
A STEAM =
W
51 . 5P1K dK NK SH r=
P2
P1
; F2 =
k
( k 1 )
r 2/k [
1r
( k1) /k
1r ]
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
48 NOTES:
Rev.

0 0 0 0 0 0 PROJ. N.: 1059E
App. SHEET 1 OF 22
EQUIPMENT [P2]
DATA
6 EMERGENCY SPLIT EXCHANGER TUBE DIMENSIONING Yes No RELIEVING TEMPERATURE [T1] C | R 168 794
8 Emergenza da considerare applicabile poich il rapporto tra le pressioni di progetto dei due lati superiore ad 1.5. kg/h | kg/h 2055 15000
9 lb/h | US gpm 4530 67.46
10 Calcolo della portata attraverso il tubo rotto (ipotesi di rottura tubo nel punto medio): MOLECULAR WEIGHT [M] 18.4 -
12 Propriet @ P1 Propriet @ P2 SPECIFIC HEAT RATIO [k] 1.21 -
13 Liquido Vapore Mediate Liquido Vapore Mediate LIQUID SPECIFIC GRAVITY [G] - 0.979
15 Pressione 37.01 29.60 bara VISCOSITY [] cP - 0.25
16 Temperatura 44.5 197.0 C REYNOLDS N [Re] - 2.021 E+6
17 Percentuale in peso fase 0.0 100.0 0 0.0 100.0 CRITICAL PRESSURE [Pc] bar a | psia 22.87 331.6
18 MW 23.7 23.7 23.7 23.7 C f(k) @ P1, T1 (1) 338
19 Cp kcal/ (kg*C) DISCHARGE COEFFICIENT (VAP | LIQ) [Kd] 0.900 [Kd] 0.650
20 Z - 1.000 1.000 BACKPRESSURE COEFF. (2) (VAP | LIQ) [Kb] 1.000 [Kw] 0.875
21 k - 1.19 1.19 VISCOSITY COEFFICIENT (3 [KV] 1.000
22 Densit 33.2 33.2 18.0 18.0 kg/m3 STEAM COEFFICIENTS (4) [KSH] [KN] 0.000
23 Viscosit 0.01 0.01 0.01 0.01 cP VAPOR CALCULATION MODE Critical
25 Diametro del tubo dello scambiatore (di) 15.7 mm Lunghezza al punto di rottura 0.75 m REQUIRED AREA
26 L/D 48 K 1.2 VAPOR AGAS cm2 | in2 1.072 0.166
27 dP/P1lim 0.538 LIQUID ALIQ cm2 | in2 0.865 0.134
Da Crane Pag. A-22
28 Y 0.622 TOTAL ATOT=AGAS+ALIQ cm2 | in2 1.937 0.300
29 Pressione di efflusso critico (P2)lim 17.12 bar a Pressione di scatto accumulata (P2,d)acc 29.60 bar a INSTALLED AREA
30 Pressione a valle della rottura (P2) 29.60 bar a dPeff 7.41 bar SELECTED ORIFICE L SELECTED AREA cm2 | in2 20.11 3.12
32 2*.9e6*di2*SQRT(k*P2*d2) Gas - Efflusso sonico FORMULAS (USE VALUES IN BRITSH UNITS)
33 Portata totale attraverso il tubo 5530 kg/h Formule 2*1.27e6*Y*di2*SQRT(dP*d1/K) Gas - Effl. subsonico AREA CALCULATIONS OTHER PARAMETERS
34 2*1.27e6*di *SQRT(dP*d1/K)
2
Liquido
k
35
36
37
La portata istantanea cos calcolata viene confrontata con la massima portata operativa di vapore al ribollitore
(maggiorata dell'overdesign - 30%): il valore minore tra i due viene assunto come portata da scaricare attraverso la
CRITICAL
A GAS = W
CK dP1K b ZT
M Pc=P1 [ ]2
k+1
k 1
38 valvola di sicurezza. SUBCRITICAL
ZT

W k +1
39
40 Portata massima operativa al ribollitore 2055 kg/h
A GAS =
735F 2K d MP1( P1 P2 )
;
C=520 k (k+12 ) k 1
41 STEAM
W P2
[ ]
42 ( k1) /k
A STEAM = k 1r
43 51 . 5P1K dK NK SH r= ; F2 = r 2/k
P1 ( k 1 ) 1r
44
45 LIQUID (5)
46
47
A LIQ =
Q
38K dK wK v

G
48 NOTES:
Rev.


PSV Calculation Sheet API

Uploaded by

PSV Calculation Sheet API

Uploaded by

PRESSURE SAFETY VALVE

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

Massima portata attraverso la valvola

33 AREA CALCULATIONS OTHER PARAMETERS

34 CV installato 289 Formule

38 Perdita di carico attraverso la valvola (DP) 0.98 bar GfP SUBCRITICAL

41 Massima portata attraverso la valvola 88355 kg/h STEAM

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

41 GAS MOLECULAR WEIGHT [Mi] kg/kmol 54.0 STEAM

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

38 Kb 1 Coefficiente di contropressione SUBCRITICAL

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

38 valvola di sicurezza. SUBCRITICAL

52 (4) Superheated steam correction factor (for saturated steam KSH=1)

You might also like