3406e Specifications

SENR1167-05
Specifications
3406E MARINE ENGINE 9WR
S/N 9WR00001-UP
CONTENT.
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Product: MARINE ENGINE
Model: 3406E MARINE ENGINE 9WR
Configuration: 3406E Marine Engine 9WR00001-UP
Specifications
3406E Marine Engine
Media Number -SENR1167-05 Publication Date -01/03/2005 Date Updated -15/03/2005
i02875711
Engine Design
SMCS - 1201
Illustration 1 g01431214
(A) Inlet valves
(B) Exhaust valves
Bore ... 137.0 mm (5.40 inch)
Stroke ... 165.0 mm (6.50 inch)
Displacement ... 14.6 L (890 in3)
Cylinder Arrangement ... In-line six cylinder
Valves per Cylinder ... 4

Inlet valve lash ... 0.38 mm (0.015 inch)
Exhaust valve lash ... 0.76 mm (0.030 inch)
Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4
Crankshaft rotation from the flywheel end ... Counterclockwise

Specifications
3406E Marine Engine
i02875727
Fuel Transfer Pump

SMCS - 1256
(1) Inlet port
(2) Pressure regulating valve

(3) Weep hole
(4) Outlet port
Typical cover opposite the fuel transfer pump
(5) Nuts
Tighten the nuts to the following torque. ... 30 5 Nm (22 4 lb ft)

Specifications
3406E Marine Engine
i02875752
Fuel Filter Base

SMCS - 1261; 1262
(A) The sealing surface of the base to the end of the stud is the following dimension. ... 27.6 1.3 mm
(1.1 0.05 inch)
(B) Apply 155-0695 Thread Lock Compound on the tapered end of the stud to the following dimension. ...
7.6 0.8 mm (0.30 0.03 inch)
(1) Stud
Tighten the stud to the following torque. ... 70 15 Nm (50 11 lb ft)
(2) Tighten the check valve to the following torque. ... 35 3 Nm (26 2 lb ft)
Specifications
3406E Marine Engine
i03086662
Electronic Unit Injector Mechanism

SMCS - 1290
(4) Spacer
(5) Unit injector clamp
Note: Before installation of the unit injector, lubricate two O-ring seals (6) with a 50/50 mixture of
clean engine oil and 8T-2998 Lubricant .
Note: Refer to Testing and Adjusting, "Electronic Unit Injector - Adjust" for the correct procedure
for setting the lash on the electronic unit injector.
(1) Torque for the cap nut ... 2.50 0.25 Nm (22 2 lb in)
(A) Adjust the unit injector height to the following dimension. ... 78.0 0.2 mm (3.07 0.01 inch)
(2) Torque for the locknut for the adjustment screw ... 100 10 Nm (75 7 lb ft)
Use the following procedure to tighten the bolt (3) :
1. Tighten the bolt to 55 10 Nm (41 7 lb ft).
2. Loosen the bolt until the bolt is finger tight.
3. Again, tighten the bolt to 55 10 Nm (41 7 lb ft).

Specifications
3406E Marine Engine
i02875772
Electronic Unit Injector Rocker Arm

SMCS - 1123
(1) Bearing joint
(A) Bore in the rocker arm bearing for the rocker arm shaft
New parts ... 40.065 0.015 mm (1.5774 0.0006 inch)

Maximum dimension for worn parts ... 40.193 mm (1.5824 inch)
The rocker arm bearing must not extend beyond either face of the rocker arm.
Specifications
3406E Marine Engine
i02875779
Valve Mechanism
SMCS - 1102
(1) Valve rocker arm assembly
(6) Camshaft
(7) Valve bridge assembly

(2) Adjusting nut
Tighten the adjusting nut to the following torque. ... 30 7 Nm (22 5 lb ft)
Note: If the engine is equipped with a compression brake, the mounting bolts for the compression
brake replace bolts (3) . Refer to Specifications, "Compression Brake".
(3) Bolt
Tighten the bolts to the following torque. ... 109 15 Nm (80 11 lb ft)
(4) Rocker arm shaft
Diameter of a new rocker arm shaft ... 40.000 0.010 mm (1.5748 0.0004 inch)
Bore in a new rocker arm bearing for the rocker arm shaft ... 40.065 0.015 mm (1.5774
0.0006 inch)
Maximum dimension for the bore in a worn rocker arm bearing for the rocker arm shaft ...
40.193 mm (1.5824 inch)
(5) Valve lash
Inlet valves ... 0.38 0.08 mm (0.015 0.003 inch)

Exhaust valves ... 0.76 0.08 mm (0.030 0.003 inch)
Note: Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust" for the correct
procedure on setting the engine valve lash.
Specifications
3406E Marine Engine
i02875790
Valve Mechanism Cover

SMCS - 1107
Typical Example
Tightening Sequence For Valve Cover And Base
Note: Apply 4C-4030 Thread Lock Compound to the bolts that fasten the wiring for the electronic
unit injectors to the valve cover base.
(1) Torque for bolts ... 18 3 Nm (13 2 lb ft)
Note: The valve cover seal and the cover base seal are cut to size at assembly. Coat seal joints with
3S-6252 Sealant .
Specifications
3406E Marine Engine
i02875816
Cylinder Head Valves

SMCS - 1105
Note: Apply 8T-2998 Lubricant to the valve stems prior to installation in the cylinder head.
(1) Valve spring
Single valve spring

102-7665 Spring
Assembled length ... 66.0 mm

(2.60 inch)
Load at assembled length ... 389 19 N (87 4 lb)
Operating length (minimum) ... 50.0 mm
(1.97 inch)
Load at minimum operating length ... 1077 54 N
(242 12 lb)
Free length after test ... 75.0 mm
(2.95 inch)
Outside diameter ... 36.90 mm
(1.453 inch)
The spring must be square with ends within the following dimension. ... 2.15 mm
(0.085 inch)
Dual valve springs
211-3122 Spring (Inner)

(2.368 inch)
Load at assembled length ... 150 12 N
(34 3 lb)
(1.733 inch)
(90 4 lb)
(2.823 inch)
(0.991 inch)
(0.085 inch)
211-3123 Spring (outer)

(2.642 inch)
Load at assembled length ... 320 25 N
(72 6 lb)
(2.008 inch)
(200 10 lb)
(3.020 inch)
(1.43 inch)
(0.085 inch)
(2) Valve guide

Bore of installed valve guide (new parts) ... 9.487 0.025 mm (0.3735 0.0010 inch)
Maximum recommended diameter of the valve guide bore ... 9.538 mm

(0.3755 inch)
Note: Do not use a combination of a valve and a valve guide that has a difference of 0.13 mm (0.005
inch) or more.
(A) Height to top of valve guide ... 35.00 0.50 mm (1.378 0.020 inch)
(B) Valve recess
Inlet (new parts) ... 2.20 to 2.80 mm (0.087 to 0.110 inch)

Exhaust (new parts) ... 1.20 to 1.80 mm (0.047 to 0.071 inch)
Inlet (reconditioned parts) ... 2.20 to 3.29 mm (0.087 to 0.129 inch)
Exhaust (reconditioned parts) ... 1.20 to 2.29 mm (0.0472 to 0.090 inch)
(C) Valve face angle
Inlet ... 29 1/4 1/4 degrees

Exhaust ... 44 1/4 1/4 degrees
(D) Valve stem diameter
New valve stem diameter ... 9.441 0.010 mm (0.3717 0.0004 inch)
Minimum recommended valve stem diameter ... 9.408 mm

(0.3704 inch)
(E) Diameter of valve head

Inlet ... 47.00 0.13 mm
(1.850 0.005 inch)
Exhaust ... 41.81 0.13 mm
(1.646 0.005 inch)
(F) Minimum recommended valve lip thickness
Inlet ... 2.75 mm

(0.108 inch)
Exhaust ... 2.05 mm
(0.081 inch)
(G) Overall length of valve
Inlet ... 202.00 0.45 mm

(7.953 0.018 inch)
Exhaust ... 202.06 0.45 mm
(7.955 0.018 inch)
(H) Minimum recommended width of the valve seat
Inlet ... 2.00 mm

(0.079 inch)
Exhaust ... 1.25 mm
(0.049 inch)
(J) Depth of bore in the cylinder head for the valve seat insert
Inlet ... 14.00 0.10 mm

(0.551 0.004 inch)
Exhaust ... 13.90 0.10 mm
(0.547 0.004 inch)
(K) Inside diameter of valve seat insert
Inlet ... 41.00 0.13 mm

(1.614 0.005 inch)
Exhaust ... 36.50 0.50 mm
(1.437 0.020 inch)
(L) Angle of valve seat face
Inlet ... 30 1/4 1/2 degrees

Exhaust ... 45 1/4 1/2 degrees
(M) Outside diameter of valve seat insert
Inlet ... 48.025 0.013 mm

(1.8907 0.0005 inch)
Exhaust ... 42.840 0.013 mm
(1.6866 0.0005 inch)
Diameter of the bore in the cylinder head for the valve seat insert
Inlet ... 47.950 0.025 mm
(1.8878 0.0010 inch)
Exhaust ... 42.774 0.025 mm
(1.6840 0.0010 inch)
Specifications
3406E Marine Engine
i03922075
Cylinder Head
SMCS - 1100
The bolts that are marked "X" are 216 mm (8.5 inch) long. The lengths of the remaining bolts are
194 mm (7.6 inch) long.
Apply 6V-4876 Lubricant to the bolt threads and both sides of the washers. Tighten the bolts in the
following step sequence:
1. In a numerical sequence, tighten bolts 1 through 26.
Torque for bolts ... 270 15 Nm (200 11 lb ft)
2. In a numerical sequence, tighten bolts 1 through 26.
3. In a numerical sequence, again tighten bolts 1 through 26.
Note: The flatness of the cylinder head should be within a total of 0.13 mm (.005 inch). Also, the
flatness of the cylinder head should be within a maximum of 0.05 mm (.002 inch) for any 150 mm
(6.0 inch) span.
(A) Cylinder Head Thickness
Thickness of a new cylinder head ... 120.00 0.15 mm (4.724 0.006 inch)
Minimum thickness of a used cylinder head ... 119.50 mm (4.705 inch)
(27) Oil gallery
(28) Bearing joint
(29) Oil holes
(30) Camshaft bearing
NOTICE
Camshaft bearings must be installed into their correct position. Failure
to do so will result in engine damage.
(B) Orientation of bearing joint
(C) Diameter of Camshaft Bore
(31) Bearing joint
Orientation of bearing joint (B) ... 20 5 above horizontal
(C) Diameter of camshaft bore ... 90.985 0.020 mm (3.5821 0.0008 inch)
The depth of installation of the sleeve bearings is important. Install sleeve bearings (4) to the
following depths:
Dimension (D) ... 8.0 0.5 mm (0.31 0.02 inch)

Dimension (E) ... 178.1 0.5 mm (7.01 0.02 inch)
Dimension (F) ... 349.5 0.5 mm (13.76 0.02 inch)
Dimension (G) ... 521.0 0.5 mm (20.51 0.02 inch)
Dimension (H) ... 692.4 0.5 mm (27.26 0.02 inch)
Dimension (J) ... 863.8 0.5 mm (34.01 0.02 inch)
Dimension (K) ... 1035.3 0.5 mm (40.76 0.02 inch)
Specifications
3406E Marine Engine
i02875911
Turbocharger
SMCS - 1052
Typical example
(1) Clamps
(1) Clamps
Tighten the clamps to the following torque. ... 18 3 Nm (13 2 lb ft)
Gently tap around the clamp with a rubber mallet. Again tighten the clamps to the following
torque. ... 18 3 Nm (13 2 lb ft)
Specifications
3406E Marine Engine
i03561201
Exhaust Manifold
SMCS - 1059
Typical example
Tightening sequence
(1) Torque for the taperlock studs ... 35 5 Nm (26 4 lb ft)
Note: Before assembly, apply 4C-5599 Anti-Seize Compound to the threads and to the bearing
surfaces of the locknuts (2) .
(2) Tighten the locknut 1 through 12 in the numerical sequence that is shown in Illustration 2 to the
torque of 38 5 Nm (28 4 lb ft).
(3) Lightly lubricate the bore of the O-ring seals at each end of the exhaust manifold with the
glycerin.
Note: Before assembly, apply 4C-5599 Anti-Seize Compound to the threads and to the bearing
surfaces of the taperlock studs (4) .
(4) Torque for the taperlock studs ... 27 4 Nm (239 35 lb in)

Specifications
3406E Marine Engine
i01728529
Camshaft
SMCS - 1210
Type 1
185-9699 Camshaft Group
(1) Exhaust lobe
(2) Injector lobe
(3) Inlet lobe
Note: Lubricate the camshaft lobes with a 50/50 mixture of 8T-2998 Lubricant and clean engine oil.
(4) Bearing journal

Diameter of the bearing journals ... 84.85 0.02 mm (3.341 0.001 inch)
Note: Lubricate the camshaft bearings with clean engine oil prior to installing the camshaft.
(5) Front of camshaft
(6) Camshaft lobe lift
Specified camshaft lobe lift

Exhaust lobe ... 8.515 mm (0.3352 inch)
Inlet lobe ... 9.431 mm (0.3713 inch)
Injector lobe ... 10.451 mm (0.4115 inch)
(7) Camshaft lobe height
(8) Base circle
To find the lobe lift, use the procedure that follows:
1. Measure camshaft lobe height (7) .
2. Measure base circle (8) .
3. Subtract the base circle measurement (Step 2) from the camshaft lobe height (Step 1). The
difference is the actual lobe lift.
Maximum permissible difference between the actual lobe lift (Step 3) and the specified lobe lift of a
new camshaft ... 0.13 mm (0.005 inch)
(9) Bolt
Tighten the bolts that fasten the cover to the cylinder head to the following torque. ... 13 3
Nm (10 2 lb ft)
Type 2
6I-1543 130-9710 Camshaft Group
(1) Exhaust lobe
(2) Injector lobe

(3) Inlet lobe
Note: Lubricate the camshaft lobes with a 50/50 mixture of 8T-2998 Lubricant and clean engine oil.
(4) Bearing journal
Diameter of the bearing journals ... 84.85 0.02 mm (3.341 0.001 inch)
Note: Lubricate the camshaft bearings with clean engine oil prior to installing the camshaft.
(5) Front of camshaft
(6) Camshaft lobe lift
Specified camshaft lobe lift

Exhaust lobe ... 8.515 mm (0.3352 inch)
Inlet lobe ... 9.702 mm (0.3820 inch)
Injector lobe ... 10.451 mm (0.4115 inch)
(7) Camshaft lobe height
(8) Base circle
To find the lobe lift, use the procedure that follows:
1. Measure camshaft lobe height (7) .
2. Measure base circle (8) .
3. Subtract the base circle measurement (Step 2) from the camshaft lobe height (Step 1). The
difference is the actual lobe lift.
Maximum permissible difference between the actual lobe lift (Step 3) and the specified lobe lift of a
new camshaft ... 0.13 mm (0.005 inch)
(9) Bolt
Tighten the bolts that fasten the cover to the cylinder head to the following torque. ... 13 3
Nm (10 2 lb ft)
Specifications
3406E Marine Engine
i00994791
Engine Oil Filter Base

SMCS - 1306
(1) 4N-8150 Spring
Length under test force ... 55.25 mm (2.175 inch)

Test force ... 76 5 N (17.0 1.1 lb)
Free length after test ... 93.7 mm (3.69 inch)
Outside diameter ... 20.6 mm (0.81 inch)
The filter and the cooler bypass valves will open with the following pressure difference. ... 255
20 kPa (37 3 psi)
(2) Stud
Apply 9S-3263 Thread Lock Compound on the tapered end of the stud to the following
dimension. ... 8.0 mm (0.32 inch)
Tighten the stud to the following torque. ... 80 14 Nm (60 10 lb ft)
Specifications
3406E Marine Engine
i02993682
Engine Oil Pump

SMCS - 1304
NOTICE
Before operation, the pump must be lubricated with clean engine oil
and the pump must turn freely by hand or damage to parts can be the
result.
(A) Diameter of the pump drive shaft ... 22.217 0.005 mm (0.8747 0.0002 inch)
Bore diameter in cover for shaft ... 22.258 0.008 mm (0.8763 0.0003 inch)
(B) Length of the gear ... 79.375 0.025 mm (3.1250 0.0010 inch)
Depth of bore for the gear ... 79.502 0.020 mm (3.1300 0.0008 inch)
(1) 2S-2760 Spring
Length under test force ... 117.14 mm (4.612 inch)

Test force ... 499 24 N (112.2 5.4 lb)
Free length after test ... 152.91 mm (6.020 inch)
Outside diameter ... 27.00 mm (1.063 inch)
Pump body
(2) Install the bearings so the bearings are even with the outside of the pump body.
(C) Position of bearing joint from the centerline through bearing bores ... 30 15 degrees
(D) Protrusion of two dowels in the body ... 6.4 0.5 mm (0.25 0.02 inch)
(F) Installation depth of the sleeve bearing ... 0.3 0.25 mm (0.01 0.010 inch)
Specifications
3406E Marine Engine
i01121380
Engine Oil Pan

SMCS - 1302
4W-1873 Oil Pan
(1) Torque for the oil pan bolts ... 55 10 Nm (41 7 lb ft)
(2) Torque for drain plug ... 70 15 Nm (52 11 lb ft)
(3) Torque for three pipe plugs ... 82 10 Nm (60 7 lb ft)

140-6326 Oil Pan
(1) Front face of block
(3) Torque for pipe plug ... 82 10 Nm (60 7 lb ft)
(4) Left front corner of oil pan

126-9140 Oil Pan
(1) Front face of block
(2) Torque for pipe plug ... 82 10 Nm (60 7 lb ft)

Specifications
3406E Marine Engine
i01164028
Engine Oil Pressure

SMCS - 1924
Engine Oil Pressure Graph
Be sure that the engine is filled to the correct level with SAE 10W-30 oil. If other viscosities of oils
are used, the information in the graph is not correct.
Operate the engine in order to get the engine to the normal operating temperature.
Note: Make sure that the engine oil temperature does not go above 115 C (239 F).
Typical oil pressure at rated speed is 420 kPa (61 psi) for right hand serviced engines. Typical oil
pressure at rated speed is 350 kPa (51 psi) for left hand serviced engines.
Specifications
3406E Marine Engine
i03563503
Water Temperature Regulator

SMCS - 1355
Start to open temperature ... 81 to 84 C (178 to 183 F)
Fully open temperature ... 92 C (198 F)
(A) Minimum opening distance at fully open temperature ... 10.4 mm (0.41 inch)
Specifications
3406E Marine Engine
i03433984
Water Pump
SMCS - 1361
(1) Lubricate the bore of the O-ring seals with glycerin or approved equivalent.
(2) Torque for the bolt ... 39 3 Nm (29 2 lb ft)
(A) Diameter of the water pump shaft at the carbon seal assembly seat area ... 19.100 0.010 mm
(0.7520 0.0004 inch)
Note: With an installation tool, press the seal group onto the water pump shaft until the stationary
cup is fully seated inside the pump housing.
(3) Seal group
Maximum leakage at the side of water at 140 kPa (20 psi) ... 10 ml/min (0.3 oz/min)
Maximum leakage at the side of oil at 140 kPa (20 psi) ... 24 ml/min (0.8 oz/min)
(4) By using an installation tool, install the lip type seal with the primary lip toward the gear. Press
the lip type seal with a press until the lip type seal is flush with the face inside the housing, as shown.
Do not install the lip type seal by hand.
Specifications
3406E Marine Engine
i02027718
Auxiliary Water Pump

SMCS - 1371
Auxiliary Water Pump (Type 1)
auxiliary water pump (Type 1)
(1) Tighten the bolts to the following torque. ... 21.5 2.5 Nm (16 2 lb ft)
(2) Tighten the plug to the following torque. ... 9 1 Nm (80 9 lb in)
(3) Tighten the bolts to the following torque. ... 6 1 Nm (53 9 lb in)
(4) Tighten the bolts for the housing to the following torque. ... 6 1 Nm (53 9 lb in)
(5) Tighten bolts to the following torque. ... 6 1 Nm (53 9 lb in)

(6) Tighten the impeller to the following torque. ... 103 13 Nm (76 103 lb ft)
(7) Tighten the impeller to the following torque. ... 103 Nm (76 lb ft)
(8) Tighten the bolts to the following torque. ... 1.9 0.2 Nm (16.8 1.8 lb in)
(9) The distance of the impeller below ring (10) ... 0.11 to 0.16 mm (0.004 to 0.006 inch)
(10) Ring
Auxiliary Water Pump (Type 2)

Auxiliary water pump (type 2)
Zinc rod assembly
(11) Zinc rod assembly ... 1.5 0.2 Nm (13.30 1.70 lb in)
(12) Tighten the clamp to the following torque. ... 20 Nm (15 lb ft)
(13) auxiliary water pump
(14) Zinc rod
(15) Cap
Specifications
3406E Marine Engine
i01041621
Heat Exchanger
SMCS - 1379
Use the following procedure to tighten the bolts.
1. Install guide studs in locations (9) and (10). Use three incremental steps to tighten the bolts.
Tighten bolt (1) through bolt (8) .
2. Remove the guide studs from locations (9) and (10) .
3. Install the spacers in locations (9) and (10) .
4. Install the rear bolts in locations (9) and (10) .

5. Tighten the front bolts in locations (9) and (10) .

Specifications
3406E Marine Engine
i01163982
Cylinder Block
SMCS - 1201
Right side view
(1) Dowel
Apply 7M-7456 Compound to the dowel before installation.

The dowel extends above the top surface of the cylinder block by the following distance. ...
18.5 0.5 mm (0.73 0.02 inch)
(2) Spacer plate
Thickness of the spacer plate ... 8.585 0.025 mm (0.3380 0.0010 inch)
Thickness of the gasket that is placed between the spacer plate and the cylinder block ... 0.238
0.032 mm (0.0094 0.0013 inch)
Cylinder liner projection above the spacer plate ... 0.025 to 0.152 mm (0.0010 to 0.0060 inch)
(3) Dowel
16.0 0.5 mm (0.63 0.02 inch)
(4) Dowel
Apply 7M-7456 Compound to the dowel before installation.

20.0 0.5 mm (0.79 0.02 inch)
(5) Plug
Tighten the plug to the following torque. ... 70 10 Nm (52 7 lb ft)
(6) Dowel
The dowels extend past the end of the cylinder block by the following distance. ... 19.1 0.5
mm (0.75 0.02 inch)
View A-A
View B-B
(7) Installation depth of the plug ... 2.0 2.0 mm (0.08 0.08 inch)
Front view
(8) Dimension from the centerline of the crankshaft bearing bore to the top of the cylinder block
New ... 425.45 0.15 mm (16.750 0.006 inch)

Minimum ... 425.02 mm (16.733 inch)
Note: The total flatness of the top contact surface of the cylinder block must be within 0.10 mm
(0.004 inch). The flatness must also be within 0.05 mm (0.002 inch) for any 177.5 mm (6.99 inch)
section of the surface.
(9) Bore in the cylinder block for the main bearings
(10) Main bearing cap
Main bearing cap width ... 215.900 0.025 mm (8.5000 0.0010 inch)
Width of the cylinder block for the main bearing cap ... 215.900 0.013 mm (8.5000 0.0005
inch)
(11) Main bearing cap bolts
Torque-turn tightening method for main bearing cap bolts
Use the following procedure in order to tighten the main bearing cap bolts:
1. Apply clean engine oil to the threads of the bolts.
2. Tighten the bolts first on the bearing tab side (1) of the cap.
3. Tighten the bolts on the opposite side (2) .
4. Put a mark on each bolt and each cap.
5. Tighten the bolts on the opposite side (3) from the mark to angle (A) .
Angle (A) ... 120 5 degrees (2 flats)
6. Tighten the bolts on the bearing tab side (4) of the cap from the mark to the following value.
Angle (A) ... 120 5 degrees (2 flats)
(12) New dimension from the centerline of the crankshaft bearing bore to the bottom of the cylinder
block pan rails ... 165.10 0.10 mm (6.500 0.004 inch)
Right side view
(13) Pipe plug
Apply 5P-3413 Pipe Sealant on the threads of the pipe plugs before installation in the cylinder block.
(14) Piston cooling jet
To prevent damage to the piston cooling jets during service, the piston cooling jets must be removed.
Tighten the bolts that hold the piston cooling jets to the following torque. ... 40 8 Nm (30
6 lb ft)
Minimum permissible clearance between the piston, the piston cooling jet, and the
crankshaft ... 0.63 mm (0.025 inch)
Specifications
3406E Marine Engine
i02877130
Cylinder Liner
SMCS - 1216
The following steps are for installing the cylinder liner into the cylinder block.
1. Apply 5P-3975 Rubber Lubricant on the surfaces of the cylinder liner bore. Apply 5P-3975
Rubber Lubricant on the rubber seals on the lower part of the cylinder liner.
2. Put the filler band completely in clean engine oil for a moment.
3. Install filler band (1) in the groove under the liner flange without delay.
4. Install the liner in the bore immediately, before the filler band expands.
(A) Bore in new liner ... 137.185 0.025 mm (5.4010 0.0010 inch)
(B) Thickness of flange on liner ... 8.890 0.020 mm (0.3500 0.0008 inch)
The minimum thickness of the part that can be used again is the following value. ... 8.870 mm
(0.3492 inch)
(1) Filler band
Note: Refer to Guideline For Reusable Parts, SEBF8068, "Cylinder Liners" for more information.
Also, refer to Testing and Adjusting, "Cylinder Liner - Projection" for the procedure for inspecting
the projection of the cylinder liners.
Specifications
3406E Marine Engine
i02003609
Crankshaft
SMCS - 1201
Note: For the correct procedure on measuring for a bent crankshaft, refer to the Guideline for
Reusable Parts, SEBF8054, "Procedure to Measure and Straighten Crankshafts".
(1) The length of the dowel from the surface of the crankshaft ... 4.1 0.5 mm (0.16 0.02 inch)
(2) The length of the dowel from the surface of the crankshaft ... 6.4 mm (0.25 inch)
(3) Main bearing journal
(4) Connecting rod bearing journal
Refer to Specifications, "Connecting Rod Bearing Journal" and Specifications, "Main Bearing
Journal" for more information about the crankshaft journals.
(5) Crankshaft end play
The end play for the crankshaft (new) ... 0.15 to 0.55 mm (0.007 to 0.022 inch)
The maximum permissible end play with used bearings ... 0.89 mm (0.035 inch)
(6) Timing gear
Note: The timing mark "V" must be oriented to the front of the crankshaft when the gear is installed.
Crankshaft Seals
Note: Refer to Special Instruction, SMHS8508, "Special Handling Information and Installation
Instructions for Crankshaft Seal Groups That Have Hydrodynamic Grooves In the Sealing Lip" for
the correct procedure on the installation of the front and the rear seals..
Note: Do not separate the seal from the sleeve. If the seal is separated from the sleeve, the seal must
be replaced.
(1) Front crankshaft seal
During installation, the seal driver should not contact the seal within the following diameter. ...
177.80 0.25 mm (7.000 0.010 inch)
After installation, the face of the seal's wear sleeve should be flush with the front face of the
crankshaft with the following tolerance. ... -0.13 to 0.13 mm (-0.005 to 0.005 inch)
After installation, the front face of the seal's casing should be within the following dimension
from the front face of the crankshaft. ... 5.28 + 0.00 - 0.60 mm (0.208 + 0.000 - 0.024 inch)
After installation, the face of the seal's casing must be parallel with the front face of the
crankshaft within the following tolerance. ... 0.13 mm ( 0.005 inch)
(2) Rear crankshaft seal
During installation, the seal driver should not contact the seal within the following diameter. ...
177.80 0.25 mm (7.000 0.010 inch)
After installation, the face of the seal's wear sleeve should be within the following dimension
from the rear face of the crankshaft. ... 1.5 0.5 mm (0.06 0.02 inch)
After installation, the face of the seal's casing should be within the following dimension from
the rear face of the crankshaft. ... 6.4 + 0.0 - 0.6 mm (0.25 + 0.00 - 0.03 inch)
After installation, the face of the seal's casing must be parallel with the rear face of the
crankshaft within the following tolerance. ... 0.13 mm ( 0.005 inch)
Specifications
3406E Marine Engine
i01157258
Connecting Rod Bearing Journal

SMCS - 1202; 1219; 1225
Refer to Guideline For Reusable Parts, SEBF8009, "Main and Connecting Rod Bearings" and
Guideline For Reusable Parts, SEBF8041, "Crankshaft Measurements".
Table 1
Connecting Rod Bearing Journal
Original Size Journal

90.000 0.020 mm (3.5433 0.0008 inch)
Undersize Journal
0.63 mm (0.025 inch) 89.370 0.020 mm (3.5185 0.0008 inch)
Undersize Journal
1.27 mm (0.050 inch) 88.730 0.020 mm (3.4933 0.0008 inch)
Clearance between the new bearing and the journal ... 0.062 mm to 0.160 mm (0.0024 inch to 0.0063
inch)
Maximum permissible clearance between the bearing and the journal ... 0.20 mm (0.008 inch)
Specifications
3406E Marine Engine
i02776201
Main Bearing Journal

SMCS - 1202; 1203
Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, "Main and Connecting Rod
Bearings" and Guideline For Reusable Parts and Salvage Operations, SEBF8041, "Specifications for
Crankshaft in Caterpillar Engines".
Table 1
Main Bearing Journals

Original Size Journal 120.650 0.020 mm (4.7500 0.0008 inch)
Undersize Journal
0.63 mm (0.025 inch) 120.015 0.020 mm (4.7250 0.0008 inch)
Undersize Journal
1.27 mm (0.050 inch) 119.380 0.020 mm (4.7000 0.0008 inch)
Main bearing cap with two bolts
Clearance between new bearing and new journal ... 0.076 to 0.186 mm (0.0030 to 0.0073 inch)
Main bearing cap with four bolts
Clearance between new bearing and new journal ... 0.071 to 0.178 mm (0.0028 to 0.0070 inch)
Table 2
Main Bearing Bore
Original Size of the Bore In the Block

129.891 0.013 mm (5.1138 0.0005 inch)
Oversize Bore
0.63 mm (0.025 inch) 130.526 0.013 mm (5.1388 0.0005 inch)
Specifications
3406E Marine Engine
i02877381
Connecting Rod
SMCS - 1218
Refer to Special Instruction, SMHS7366, "Using the 5P-2050 Connecting Rod Checking Fixture "
for information on checking and on reconditioning connecting rods. Also refer to Guideline For
Reusable Parts, SEBF8064, "Salvage Of Non-Serrated Connecting Rods".
(A) Bore in connecting rod for the piston pin bearing ... 59.640 0.013 mm (2.3480 0.0005 inch)
Note: The connecting rod must be heated for the installation of the piston pin bearing. Do not use a
torch.
(B) The connecting rod must be heated from 175 to 260 C (347 to 468 F) for the installation of the
piston pin bearing. Maximum distance for heating the connecting rod ... 85.0 mm (3.35 inch)
(C) Diameter for the bearing of the piston pin ... 55.035 0.008 mm (2.1667 0.0003 inch)
Thoroughly lubricate the piston pin with clean engine oil prior to assembly of the piston and the
connecting rod.
(1) The bearing joint must be within 5 degrees at either location.
(D) Distance between the centers of bearings ... 261.62 0.05 mm (10.300 0.002 inch)
(2) Etch the cylinder number on the connecting rod and the cap in this location. Mark the connecting
rod and the cap with a number 1 through 6. Mark the numbers on the same side of the connecting rod
as the bearing tab slots.
(3) Connecting rod bolts
Use the following procedure in order to tighten the connecting rod bolts.
Torque-turn tightening method for connecting rod cap bolts
1. Lubricate the bolt threads and the seating faces of the caps with 4C-5593 Anti-Seize
Compound .
2. Tighten the connecting rod bolts.
3. Put a mark on each bolt and each cap.
4. Tighten each bolt from the mark to angle (A) .
Angle (F) ... 90 5 degrees (1/4 turn)
(E) Bore in the connecting rod for the bearing for the crankshaft connecting rod journal ... 96.200
0.013 mm (3.7874 0.0005 inch)
Specifications
3406E Marine Engine
i01041770
Piston and Rings

SMCS - 1214; 1215
Refer to Guideline for Reusable Parts, SEBF8049, "Pistons" and Guideline for Reusable Parts,
SEBF8051, "Piston Pins and Retaining Rings".
Thoroughly lubricate the outer surface of the piston and the piston rings with clean engine oil before
installation in the cylinder block.
(1) Piston crown assembly
(2) Piston skirt
(3) Top piston ring
Install the top ring with the side marked "UP-1" toward the top of the piston.
When the piston ring is installed in a cylinder liner that has a bore size of 137.16 mm (5.400
inch), the clearance between the ends of the piston ring is the following value. ... 0.55 0.15
mm (0.022 0.006 inch)
(4) Intermediate ring
Install the intermediate ring with the side marked "UP-2" toward the top of the piston.
When the piston ring is installed in a cylinder liner that has a bore size of 137.16 mm (5.400
inch), the clearance between the ends of the piston ring is the following value. ... 1.080 0.190
mm (0.0425 0.0075 inch)
(5) Oil control ring
The spring ends of the oil control ring should be assembled 180 degrees from the ring end gap.
Width of the groove in a new piston for the oil control ring ... 3.210 0.010 mm (0.1264
0.0004 inch)
Thickness of the new oil control ring ... 3.137 0.013 mm (0.1235 0.0005 inch)
Clearance between the groove and the new oil control ring ... 0.073 0.023 mm (0.0029
0.0009 inch)
Maximum permissible clearance between the groove and the oil control ring after use ... 0.15
mm (0.006 inch)
When the oil control ring is installed in a cylinder liner that has a bore size of 137.16 mm
(5.400 inch), the clearance between the ends of the piston ring is the following value. ... 0.572
0.190 mm (0.0225 0.0075 inch)
For each 0.03 mm (0.001 inch) increase in the cylinder liner bore size, the clearance between the
ends of the piston ring increases by 0.08 mm (0.003 inch).
Note: The rings should be positioned with the gaps of the rings approximately 120 degrees from
each other.
(6) Piston pin bore
Thoroughly lubricate the piston pin with clean engine oil prior to assembly.
Bore in the piston crown bearing for the piston pin ... 55.047 0.008 mm (2.1672 0.0003
inch)
Bore in the piston skirt for the piston pin ... 55.013 0.004 mm (2.1659 0.0002 inch)
Diameter of the new piston pin ... 55.000 0.005 mm (2.1654 0.0002 inch)
Length of the piston pin ... 113.20 0.15 mm (4.457 0.006 inch)
Specifications
3406E Marine Engine
i01560865
Housing (Front)
SMCS - 1151
Typical Example
(1) Studs
Tighten the studs that are in the block to the following torque. ... 102 10 Nm (75 7 lb ft)
Typical example of View A-A, View B-B, and View C-C
(2) Brake stud
Apply 155-0695 Thread Lock Compound to the serrations of brake stud (2) prior to installation.
(3) Sealing washer
(4) Plate
(5) Bolt
Use the following procedure in order to tighten the bolts that fasten the plate to the cylinder block.
1. Use hand tools to tighten the bolts.
2. Use hand tools to tighten the bolts again.
(6) Belleville washer
Note: Apply 8T-9022 Silicone Gasket in order to fill the space at the connecting joint of the front
plate, oil pan gasket, and cylinder block.
Specifications
3406E Marine Engine
i02877536
Front Housing and Covers

SMCS - 1162; 1166
Tightening sequence for button head screws
Tighten the button head screws in a numerical sequence to the following torque. ... 13 3 Nm (10
2 lb ft)
View A-A
(4) Stud
Apply 155-0695 Thread Lock Compound to the threads of the stud that engage the front housing.
Specifications
3406E Marine Engine
i02664553
Gear Group (Front)

SMCS - 1206
(1) Water pump drive gear

Stub shaft for cluster gear
(2) Cluster gear
Apply 9S-3263 Thread Lock Compound to the five bolts for the stub shaft.
Tighten the five bolts for the stub shaft in the following sequence. See Illustration 2 for the
numbering of the bolts. ... 1, 3, 4, 5, 2, 1, 2, 3, 4, 5, 1
Apply 9S-3263 Thread Lock Compound to the four bolts that fasten the cluster gear to the stub shaft.
Tighten the four bolts that fasten the cluster gear to the stub shaft to the following torque. ... 30
7 Nm (22 5 lb ft)
(3) Camshaft gear
(12) Camshaft retainer bolts
(13) Seals
(14) Camshaft gear bolts

Torque sequence for the camshaft gear
(4) Align the timing mark on the camshaft gear with the timing mark on the front housing when the
No. 1 piston is at top center.
(3) Camshaft gear
Lightly lubricate the O-ring seal on the outside of the camshaft sealing plate with a 50/50 mixture of
8T-2998 Lubricant and clean engine oil. Apply 9S-3263 Thread Lock Compound to the three bolts
for the camshaft sealing plate.
Tighten the three camshaft sealing plate bolts to the following torque. See Illustration 3. ... 12
3 Nm (9 2 lb ft)
Tighten the camshaft bolts in the following sequence. See Illustration 4 for the numbering of
the bolts. ... 1, 4, 2, 5, 3, 6, 1, 4
Tighten the six camshaft gear bolts to the following torque. ... 240 40 Nm (175 30 lb ft)
(5) Adjustable idler gear
Install the plate with the oil groove toward the gear face. Apply 9S-3263 Thread Lock Compound to
the three bolts that fasten the adjustable idler gear to the stub shaft.
Tighten the three bolts for the adjustable idler gear to the stub shaft to the following torque. ...
30 7 Nm (22 5 lb ft)
Refer to Testing and Adjusting, "Gear Group (Front) - Time" for the backlash adjustment procedure.
Backlash between the camshaft gear and the adjustable idler gear ... 0.216 0.114 mm (0.0085
0.0045 inch)
Apply 9S-3263 Thread Lock Compound to the one bolt and five studs for the stub shaft.
Tighten the one bolt and five nuts for the stub shaft to the following torque. ... 55 10 Nm
(41 7 lb ft)
(6) Air compressor gear (if equipped)
(7) Idler gear

Apply 9S-3263 Thread Lock Compound to the one bolt and five studs for the stub shaft.
Tighten the one bolt and five nuts for the stub shaft to the following torque. ... 55 10 Nm
(41 7 lb ft)
Apply 9S-3263 Thread Lock Compound to the three bolts that fasten the idler gear to the stub shaft.
Tighten the three bolts that fasten the idler gear to the stub shaft to the following torque. ... 30
7 Nm (22 5 lb ft)
(8) Gear for the fuel transfer pump drive
(9) Align the timing mark on the crankshaft gear with the timing mark on the cluster gear.
(10) Crankshaft gear
(11) Oil pump drive gear

Specifications
3406E Marine Engine
i03293660
Flywheel
SMCS - 1156
(1) Flywheel
(2) Flywheel ring gear
Note: Do not heat the ring gear with a torch.

(3) Bolt
Apply engine oil to the threads of the bolts.

Specifications
3406E Marine Engine
i02877585
Flywheel Housing
SMCS - 1157
Use the following procedure to tighten the flywheel housing bolts.
1. Tighten the bolt (1) through bolt (24) to 40 10 Nm (30 7 lb ft).
2. Tighten bolt (10) through bolt (24) to 55 10 Nm (40 7 lb ft).

(25) Plug
Tighten the plug to 9.5 1.5 Nm (84 13 lb in).

Specifications
3406E Marine Engine
i03859469
Belt Tension Chart

SMCS - 1357
The new belt tension chart has been standardized. The belt tension chart eliminates confusion about
the correct belt tension to use. Studies were completed with different belt suppliers and the
information that was gathered from the studies was developed into a new belt tension for each belt
size.
Table 1
Belt Tension Chart

SAE or RMA Belt Width of Belt (Top Belt Tension Belt Tension
SIze Reference) "Initial" (1) "Used" (2) (3)
MM
IN IN MM LB N LB N
3/8 (0.380) 14510

10A 0.42 10.72 64544 7010 31144
7/16 (0.440) 15510

11A 0.46 11.68 68944 7510 33344
1/2 (0.500) 16510

13A 0.55 13.89 73444 8010 35644
18010
5V/5VX 5V 0.63 15.88 80144 8510 37844
11/16 18010
15A 0.69 17.48 80144 8510 37844
(0.600)
3/4 (0.660) 20510
17A 0.75 19.05 91244 9510 42244
7/8 (0.790) 20510

20A 0.88 22.23 91244 9510 42244
15/16 N/A 0.98 23.83 20510 91244 9510 42244

14510
4K 4PK 0.54 13.72 64544 6010 26744
21510
6K 6PK 0.82 20.94 95644 9010 40044
28510 117944
8K 8PK 1.1 27.82 11510 51144
10PK 35510 157944

10K 1.38 35.05 14510 64544
12PK 42510 189144

12K 1.66 42.16 17510 77844
14PK 49510 220244

14K 1.94 49.28 20510 91244
15PK 53010 235844

15K 2.08 52.83 21510 95644
(1) Belt Tension"Initial " is for a new belt.

(2) Belt tension "Used" is for a belt that has operated for more than 30 minutes of operation at the rated speed..
(3) If a belt falls below the "Used" belt tension, the belt should be tightened again to 80% of the "Initial" belt tension.
Note: The chart does not apply to belts that use a spring loaded tensioner.
For more accurate results, a Clavis frequency gauge should be used in order to measure the natural
frequency of the belt. By the use of a formula, the natural frequency is converted into the belt tension
force. If the Clavis frequency gauge can not be used, then use the appropriate Kent-Moore belt
tension gauge to measure the belt tension force.
When matched sets of belts are used, check the tension of all the belts in order to verify that the
lowest belt is in the acceptable tolerance range. Variations in tension between the belts can vary by
as much as 65 pounds.
In order to determine the tension of a "banded" belt, refer to the chart above. Multiply the tension
value of the belt by the number of belts that are banded together.Two 1/2 inch belts would require a
used belt tension equal to twice the value of the used belt tension for one 1/2 inch belt (2 X 80 = 160
lb).
Specifications
3406E Marine Engine
i02877638
Alternator and Regulator

SMCS - 1405; 1410
Note: Load the battery with a carbon pile 4C-4911 Battery Load Tester in order to get the maximum
alternator output.
Polarity ... Negative Ground
Rotation ... Either Direction
Minimum full load current at 5000 rpm ... 96 Amp
Output voltage ... 14.0 .5 V
(1) Shaft nut torque ... 102 7 Nm (75 5 lb ft)
(2) Torque for output terminal ... 7.1 0.8 Nm (63 7 lb in)
(3) 3E-5451 Regulator Assembly
Voltage setting ... No Adjustment
Permissible voltage range ... 13.5 to 14.5 V
Voltage rating ... 24 V

Specifications
3406E Marine Engine
i02877666

SMCS - 1405; 1410
alternator output.
Output voltage ... 28 1.0 V
(2) Torque for output terminal ... 7.1 0.8 Nm (63 7 lb in)
(3) 3T-6354 Regulator Assembly
Permissible voltage range ... 27 to 29 V

Specifications
3406E Marine Engine
i02286236

SMCS - 1405; 1410
alternator output.
Minimum full load current at 1500 rpm ... 14.5 Amp
Output voltage ... 13.8 .2 V
(2) Torque for three terminal nuts ... 2.25 0.25 Nm (20 2 lb in)
(3) Torque for the large terminal nut ... 4.1 0.4 Nm (36 4 lb in)
(4) 134-8277 Regulator Kit
Permissible voltage range ... 13.6 to 14 V

Specifications
3406E Marine Engine
i02877674

SMCS - 1405; 1410
alternator output.
Output voltage ... 28 1.0 V
(2) Torque for three terminal nuts ... 2.25 0.25 Nm (20 2 lb in)
(3) Torque for the large terminal nut ... 4.1 0.4 Nm (36 4 lb in)
(4) 134-8278 Regulator Kit
Permissible voltage range ... 27 to 29 V

Specifications
3406E Marine Engine
i02877675
Electric Starting Motor

SMCS - 1453
When the electric starting motor is viewed from the pinion end, the motor rotates in the following
direction. ... Clockwise
No load conditions at 25 C (77 F)
Speed ... 3300 rpm minimum

Current draw ... 80 Amp maximum
Voltage ... 23.5 V
(1) Battery terminal
Three wires are the maximum that may fit between the nuts.
Tighten the nut on the ground terminal to the following torque. ... 30.5 3.5 Nm (22 3 lb ft)
(2) Nut
Tighten the nut to the following torque. ... 1.5 0.5 Nm (13 4 lb in)
(3) Ground Terminal
(4) Nut
Tighten the nut on the switch terminal to the following torque. ... 2.25 0.25 Nm (20 2 lb
in)
(5) Nut
Tighten the nut on the motor terminal to the following torque. ... 30.5 3.5 Nm (22 3 lb ft)
(6) Nut
Tighten the nut on the motor frame terminal to the following torque. ... 30.5 3.5 Nm (22 3
lb ft)
Solenoid
Current draw at 24 V and 25 C (77 F)
Pull-in windings ... 103 Amp
Hold-in windings ... 19 Amp

Specifications
3406E Marine Engine
i02877720

SMCS - 1453
Speed ... 6900 1800 rpm

Current draw ... 127 27.5 Amp maximum
Voltage ... 11 V
(1) Ground terminal
(2) Nut
Tighten the nut to the following torque. ... 2.25 0.25 Nm (20 2 lb in)
Tighten the nut on the battery terminal to the following torque. ... 30.5 3.5 Nm (22 3 lb ft)
(4) Switch terminal
The switch terminal must be insulated with heat shrink tubing.

in)
(5) Nut
(6) Nut
Tighten the nut on the motor frame terminal to the following torque. ... 8 3 Nm (71 27 lb
in)
Solenoid
Pull-in windings ... 92.5 7.5 Amp

Specifications
3406E Marine Engine
i02877737

SMCS - 1453
Speed ... 5500 rpm minimum

Current draw ... 140 Amp maximum
Voltage ... 24 V
(1) Large terminal nuts
Tighten the large terminal nuts to the following torque. ... 30.5 3.5 Nm (22 3 lb ft)
(2) Small terminal nuts
Tighten the small terminal nuts to the following torque. ... 2.25 0.25 Nm (20 2 lb in)
Solenoid
Pull-in windings ... 51 Amp

Specifications
3406E Marine Engine
i02877757

SMCS - 1453
Speed ... 7643 1683 rpm

Current draw ... 67.5 7.5 Amp
Voltage ... 23 V
(1) Ground terminal
(2) Nut
Tighten the nut on the ground terminal to the following torque. ... 2.25 0.25 Nm (20 2 lb
in)
Tighten the nut on the battery terminal to the following torque. ... 30.5 3.5 Nm (22 3 lb ft)
(4) Switch terminal
The switch terminal must be insulated with heat shrink tubing.

in)
(5) Nut
(6) Nut
Tighten the nut on the motor frame terminal to the following torque. ... 8 3 Nm (71 27 lb
in)
Solenoid
Pull-in windings ... 56.5 4.6 Amp
Hold-in windings ... 14.6 Amp

Specifications
3406E Marine Engine
i02877769
Air Starting Motor Pressure Regulating Valve

SMCS - 1451
(1) Adjusting nut
(2) Inlet pressure ... 1725 kPa (250 psi)
Maximum permissible pressure ... 3100 kPa (450 psi)
(3) Outlet pressure ... 620 to 760 kPa (90 to 110 psi)
Specifications
3406E Marine Engine
i02877786
Magnetic Pickup
SMCS - 1905; 1907
(A) Clearance between magnetic pickup and flywheel ring gear ... 0.69 0.14 mm (0.0272 0.0055
inch)
To set the distance between the magnetic pickup and the ring gear, use the procedure that follows.
The engine must be stopped.
1. Turn the magnetic pickup until the magnet is against the ring gear tooth.
Note: To ensure that the magnetic pickup is against a tooth on the ring gear, look through the
opening in the flywheel housing.
2. Back out the magnetic pickup by 120 18 degrees.

3. Tighten the locknut.
(1) Torque for the locknut ... 45 7 Nm (33 5 lb ft)

Specifications
3406E Marine Engine
i02877799
Coolant Temperature Sensor

SMCS - 1906
(2) Receptacle
(1) Sensor assembly
Tighten the sensor assembly to the following torque. ... 20 3 Nm (15 2 lb ft)
Specifications
3406E Marine Engine
i02877832
Fuel Temperature Sensor

SMCS - 1922
(2) Receptacle
(1) Sensor assembly
Specifications
3406E Marine Engine
i02845092
Engine Oil Pressure Sensor

SMCS - 1924
(1) Final installation torque for the pressure sensor group ... 10 2 Nm (90 18 lb in)
Operating temperature ... -40 to 125 C (-40 to 257 F)
Operating voltage ... 5.00 0.25 VDC

Specifications
3406E Marine Engine
i02870383
Boost Pressure Sensor

SMCS - 1917
(2) Plug
(1) Final installation torque ... 10 2 Nm (90 18 lb in)
Operating voltage ... 4.75 to 5.25 VDC

Specifications
3406E Marine Engine
i02877873
Atmospheric Pressure Sensor

SMCS - 1923
(2) Plug
(1) Sensor assembly
Tighten the sensor assembly to the following torque. ... 10 2 Nm (88 18 lb in)
Specifications
3406E Marine Engine
i01182162
Inlet Air Temperature Sensor

SMCS - 1921
Typical example
(1) Sensor assembly
(2) Receptacle
Specifications
3406E Marine Engine
i00615048
Speed and Timing Sensor

SMCS - 1907; 1912
(1) Plug with socket A, socket B, and socket C.
(2) Sensor assembly
Put clean engine oil on the O-ring seal. Put 4P-5597 Anti-seize Compound on the threads. Tighten
the control assembly to the following torque. ... 40 5 Nm (30 4 lb ft)
Specifications
3406E Marine Engine
i03293250
Tachometer
SMCS - 7462
(1) Magnetic pickup terminals
(2) Tighten the two nuts to the following torque. ... 0.9 0.1 Nm (8 1 lb in)
(3) To calibrate the tachometer, remove the plug. Tighten the plug to the following torque. ... 0.6
0.1 Nm (5 1 lb in)
Refer to the Specifications, "Tachometer Calibration Chart"for calibration settings.
General specifications
Operating temperature range ... -20 C to 85 C (-4 F to 185 F)

Accuracy of tachometer ... 0.5 percent
Input frequency range ... 75 to 9000 Hz
Time that is required for the update (maximum) ... 1.0 second
Time that is required for the update (minimum) ... 0.25 second
Specifications
3406E Marine Engine
i03288363
Tachometer Calibration Chart

SMCS - 7462
Specifications
3406E Marine Engine
i01122301
Circuit Breakers
SMCS - 1420
135-8270 Circuit Breaker
(1) Tighten the nuts to the following torque. ... 6 1 Nm (53 9 lb in)
135-7893 Circuit Breaker

(1) Tighten the nuts to the following torque. ... 6 1 Nm (53 9 lb in)
9Y-0951 Circuit Breaker
(1) Tighten the nuts to the following torque. ... 1.7 0.2 Nm (15 2 lb in)
6T-3645 Circuit Breaker

(1) Tighten the nuts to the following torque. ... 2.25 0.25 Nm (20 2 lb in)

3406e Specifications

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3406e Specifications

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Use the bookmarks for navigation inside of the Manual.

(B) Exhaust valves

Bore ... 137.0 mm (5.40 inch)

Stroke ... 165.0 mm (6.50 inch)

Displacement ... 14.6 L (890 in3)

Cylinder Arrangement ... In-line six cylinder

Valves per Cylinder ... 4

Exhaust valve lash ... 0.76 mm (0.030 inch)

Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4

Crankshaft rotation from the flywheel end ... Counterclockwise

Fuel Transfer Pump

(2) Pressure regulating valve

(4) Outlet port

Tighten the nuts to the following torque. ... 30 5 Nm (22 4 lb ft)

Fuel Filter Base

Tighten the stud to the following torque. ... 70 15 Nm (50 11 lb ft)

Electronic Unit Injector Mechanism

(5) Unit injector clamp

Use the following procedure to tighten the bolt (3) :

1. Tighten the bolt to 55 10 Nm (41 7 lb ft).

2. Loosen the bolt until the bolt is finger tight.

3. Again, tighten the bolt to 55 10 Nm (41 7 lb ft).

Electronic Unit Injector Rocker Arm

New parts ... 40.065 0.015 mm (1.5774 0.0006 inch)

(7) Valve bridge assembly

(4) Rocker arm shaft

(5) Valve lash

Inlet valves ... 0.38 0.08 mm (0.015 0.003 inch)

Valve Mechanism Cover

(1) Torque for bolts ... 18 3 Nm (13 2 lb ft)

Cylinder Head Valves

(1) Valve spring

Single valve spring

Assembled length ... 66.0 mm

Dual valve springs

211-3122 Spring (Inner)

Assembled length ... 60.14 mm

211-3123 Spring (outer)

Assembled length ... 67.12 mm

(2) Valve guide

Maximum recommended diameter of the valve guide bore ... 9.538 mm

(B) Valve recess

Inlet (new parts) ... 2.20 to 2.80 mm (0.087 to 0.110 inch)

(C) Valve face angle

Inlet ... 29 1/4 1/4 degrees

(D) Valve stem diameter

Minimum recommended valve stem diameter ... 9.408 mm

(E) Diameter of valve head

(F) Minimum recommended valve lip thickness

Inlet ... 2.75 mm

(G) Overall length of valve

Inlet ... 202.00 0.45 mm

(H) Minimum recommended width of the valve seat

Inlet ... 2.00 mm

Inlet ... 14.00 0.10 mm

Inlet ... 41.00 0.13 mm

(L) Angle of valve seat face

Inlet ... 30 1/4 1/2 degrees

(M) Outside diameter of valve seat insert

Inlet ... 48.025 0.013 mm

1. In a numerical sequence, tighten bolts 1 through 26.

Torque for bolts ... 270 15 Nm (200 11 lb ft)

2. In a numerical sequence, tighten bolts 1 through 26.

Torque for bolts ... 450 15 Nm (330 11 lb ft)

3. In a numerical sequence, again tighten bolts 1 through 26.

Torque for bolts ... 450 15 Nm (330 11 lb ft)

(A) Cylinder Head Thickness

(28) Bearing joint

(29) Oil holes

(30) Camshaft bearing

(C) Diameter of Camshaft Bore

(31) Bearing joint

Orientation of bearing joint (B) ... 20 5 above horizontal

Dimension (D) ... 8.0 0.5 mm (0.31 0.02 inch)

(1) Torque for the taperlock studs ... 35 5 Nm (26 4 lb ft)