Drilling Rig Inspection Manual

Important Message
The EUB is updating publications that pre-dated the amalgamation of the
Energy Resources Conservation Board (ERCB) and the Public Utilities Board
(PUB) in 1995. The Alberta Energy and Utilities Board (EUB) take the place of
any references to the ERCB, PUB, or their full names.

Major revisions to EUB documents are occurring as part of regulatory re-

engineering and streamlining initiatives. In some cases, older publications are
withdrawn or integrated into new ones. This document has not yet gone through
the revision process. Please consult the latest Acts and Regulations to interpret
and apply legal requirements.
Guide to manual
About this manual
Using the manual
Policies
Aeub responsibilities
Conduct
Safety
Industry/government involvement
Conducting the Inspection
Arrival at well site
Bop system requirements and specifications
Bop controls
Crew training and cert1fication
Bop mechanical test
Air shut-offs/diesel and gasoline engine spacing
Accumulator sizing and operating policies
Back-up nitrogen supply
Winterizing bop equipment
Spacing regulations
Mud tank monitoring and tripping requirements
Bop pressure test
Well-site conditions
Operator and contractor inspections
Well-site records and signs
Smoking
Casino inspection
Completing the inspection report
General Information
Mechanical tests
Inspection results
Remedial action
Signatures and on-site discussions
Special wells
Appendices
SA inspection reports
Schedule 8- blowout prevention systems
Aeub well license
Maximum length of drill pipe that can be pulled while tripping before fluid level
drops 30 m
Accumulator sizing calculations - alternate method
Back-up nitrogen calculations - alternate method
Aeub crew training assessment form
Crew procedures form
Serious deficiencies
Significant deficiencies
Bop fluid volumes (tables courtesy of p.i.t.s.)
Alberta occupational health & safety legislation (AOH&s)
Minimum design and installation specifications for atmospheric open bottom
mud-gas separator (degasser)
Bop modifications blowout prevention - drilling with service requirements
Other bop modifications
Spacing diagram
Oilfield waste management inspection guidelines
Coiled tubing drilling requirements
Underbalanced drilling - rig requirements
Critical well drilling requirements
Drilling blowout prevention requirements modification
Alphabetical index
A
About this manual
AOH&S Legislation
Electrical Protection Branch Legislation
Purpose of This Manual
Accumulator sizing and operating policies
Accumulator Requirements
Accumulator Reservoir Venting
Accumulator Specifications - Table No. 1
Accumulator Volume/Pressure Graph - Drawing No. 2
Determining Precharge Pressure
Drilling or Servicing BOP Data - Drawing No. 1
Example Sizing Calculation
Low-pressure Alarm System
Precharge Requirements
Recharge Pump Problems
Recording Accumulator Specifications
Sizing Calculations (Method 1)
Sizing Methods
Sizing Rechecks
When lo Complete Sizing Calculations
Accumulator sizing calculations - alternate method
Aeub crew tra1ning assessment form
Aeub responsibilities
Aeub well license
Air shut-offs/diesel and gasoline engine spacing
Confirming Shut-off Test with Well-site Supervisors
Disengaging Clutches
Handling Spacing Problems
Individual Motor Tests
Reason for Shut-offs
Shut-off Requirements
Air shut-offs/diesel and gasoline engine spacing (contd)
Shut-off Test Results
Spacing for Vehicles without Air Shut-off
Alberta occupational health & safety legislation

Alphabetic index
Appendices
Alberta Occupational Health & Safety Legislation
Accumulator Sizing Calculations - Alternate Method
BOP Fluid Volumes
Coiled Tubing Drilling Requirements
Crew Procedures Form
Critical Well Drilling Requirements
Drilling Blowout Prevention Requirements Modification
AEUB Crew Training Assessment Form
AEUB Well License
Back-up Nitrogen Calculations - Alternate Method
Maximum Length of Drill Pipe That Can Be Pulled While Tri
Before Fluid Level Drops 30 m
Minimum Design and Installation Specifications for Atmospheric
Open Bottom Mud-Gas Separator (Degasser)
Sample Inspection Reports
Schedule 8 - Drilling Blowout Prevention Systems
Serious Rig Deficiencies
Significant Rig Deficiencies
Underbalanced Drilling
ARRIVAL AT WELL SITE
Contact with Operators and Contractors Representative
Request by Operator or Contractor that BOPs Not Be Checked

B
Back-up nitrogen calculations - alternate method
Back-up nitrogen supply
Example Nitrogen Calculation
Nitrogen Bottle Usable Volume Graph - Drawing No. 3
Nitrogen Calculations (Method 1) .
Nitrogen Calculation Methods
Nitrogen Requirements
Recording Nitrogen Particulars
BOP CONTROLS
Check Valve Installation
Fire-proofing Hydraulic Lines
Floor and Remote Requirements
Master Control Location
Manual Closing/Locking Handwheels
BOP FLUID VOLUMES
BOP MECHANICAL TEST
BOP, Hydraulic Valve, Accumulator, and Recharge Pump Check
BOP PRESSURE TEST
Inspectors involvement
Handling Test Deficiencies
Test Requirements
BOP SYSTEM REQUIREMENTS AND SPECIFICATIONS
Air Drilling Requirements
Bleed-off Line
Bleed-off Manifold and Gauges
BOP Quick Connectors
BOP Requirements
Casing Bowl and Outlets
Casing Rams
Degasser Requirements
Double Drilled BOP Equipment
Drilling Stem Test Riser
Flange Connections
Flare Line
Flexible Hoses in Bleed-off and Kill Lines
Fluid Turns
Kill Line
Remote Drill-string Pressure Assembly
Stabbing Valve and Inside BOP
C
CASING INSPECTION
Example Calculation for Pressure Testing and Casing
Wear Logging
Casing Inspection Requirements
Logging the Casing
Pressure Testing the Casing
COILED TUBING DRILLING OPERATIONS
COMPLETING THE INSPECTION REPORT
General Information
Inspection Results
Mechanical Tests
Remedial Action
Signature and On-site Discussions
Special Wells
CONDUCT
CONDUCTING THE INSPECTION
Accumulator Sizing and Operating Policies
Air Shut-offs/Diesel and Gasoline Engine Spacing
Arrival at Well Site
Back-up Nitrogen Supply
BOP Controls
BOP Mechanical Test
BOP Pressure Test
BOP System Requirements and Specifications
Casing Inspection
Crew Training and Certification
Mud Tank Monitoring and Tripping Requirements
Operator and Contractor Inspections
Smoking
Spacing Regulations
Well-site Conditions
Well-site Records and Signs
Winterizing BOP Equipment
CONTENTS
CREW PROCEDURES FORM
CREW TRAIN1NG AND CERTIFICATION
Conducting Crew BOP Drills
Crew Assessment and Procedures Forms
Crew Drill Requirements
Hands-on Drill Not Possible
Inspectors Role -
P.I.T.S. Blowout Prevention Certificate
Recording Blowout Drills
Rig Supervisors Involvement
CRITICAL WELL DRILLING
E
ELECTRICAL INSPECTIONS OF DRILLING RIGS
G
GENERAL INFORMATION
GUIDE TO MANUAL
About this Manual
Alphabetic Index
I
INDUSTRY/GOVERNMENT INVOLVEMENT
INSPECTION RESULTS
M
MECHANICAL TESTS
Description and Location of BOP Equipment Contents
MUD GAS SEPARATOR SPECIFICATIONS
Minimum Design and Installation Specifications for
Atmospheric Open Bottom Mud Gas Separator Specifications (Degasser)
MUD TANK MONITORING AND TRIPPING REQUIREMENTS
Automated Monitoring
Checking Flowline Flow sensors
Checking Mechanical Monitors
Checking PVT Systems
Hole-Filling Procedures and Tripping Reports
Mechanical Monitors
Monitoring Requirements
Trip Tank Design and Operation
Trip Tank Monitoring During Drilling Operations
o
OPERATOR AND CONTRACTOR INSPECTIONS
Daily Inspections
Detailed Inspections
Recording Daily lnspections
Recording Detailed Inspections
Reviewing Detailed Inspection Forni
P
POLICIES
Conduct
AEUB Responsibilities
lndustry/Government Involvement
Safety
R
REMEDIAL ACTION
Action Required for Serious Deficiencies
Action Required for Significant Deficiencies
Follow-up to Serious Deficiencies
General
Handling Serious Deficiencies
Handling Significant Deficiencies
Operator/Contractor Initiated Remedial Action
(Significant Deficiencies)
Operator and/or Contractor Initiated Shut-down
(Serious Deficiencies)
Recording Serious Deficiencies
Recording Significant Deficiencies
Redundant Drilling Equipment
S
SAFETY
SAMPLE INSPECTION REPORTS
SCHEDULE & DRILLING BLOWOUT PREVENTIONS SYSTEMS
SERIOUS RIG DEFICIENCIES
SIGNATURES AND ON-SITE DISCUSSIONS
Area Office
Inspectors Signature
On-Site Supervision Signatures
SIGNATURES AND ON-SITE DISCUSSIONS (cont
Recording Rig Down-time
Inspection Report Review with On-site Supervisions
SIGNIFICANT RIO DEFICIENCIES
SMOKING
Handling Smoking Violations
Penalties for Smoking
Smoking Regulations
SPACING REGULATIONS
Rigs Employing DC Electric Motors
Welding
Well to:
Crude Oil Storage Tank
End of Flare Line
Flame-type Equipment
Rubbish Burn Pit
SPECIAL WELLS
General
Bleed-off Equipment Integrity
Kick Detection
Kick Prevention
Supervision
Specific High Hazard Areas of Southeaster Alberta
U
USING MANUAL
Non-AEUB Users
Preliminaries
References
Waiver
Underbalanced Drilling
W
WELL SITE CONDITIONS
Condensate Requirements
Containment of Drilling Fluids
DST Equipment
Engine Exhausts
Handling Containment and Spillage Problems
Sump Construction
Waste Disposal/Storage
WELL SITE RECORDS AND SIGNS
Posting Well License
Posting Geological Prognosis/Well Control Data (stick diagrams)
Recording and Checking Deviation Surveys
Recording Daily Mechanical Test
Recording Operator and Contractor Inspections
Recording Pressure Test
Recording Weekly Diesel Engine Test
Shop Servicing Records for BOPs and Flexible Bleed-off and Kill-line hoses
Warning Signs in H Areas
WINTERIZING BOP EQUIPMENT
Heating Requirements
Use of Diesel Fuel
Use of Glycol
Purpose of Manual
This manual is designed to assist those who do rig inspections. (The AEUB,
Licensees and their Contractors).

Inspectors should use this manual as a reference during inspections. It

anticipates questions that may arise in interpreting regulations.

This manual is divided into three main sections:

1. AEUB policy related to inspections.
2. Detailed instructions and criteria for conducting the inspection.
3. Detailed instructions explaining each item on the inspection report.

AOH&S Legislation
This manual includes AOH&S legislation with respect to drilling rig safety
(Appendix 1060). Its inclusion is intended to inform users of this manual of the
regulations that should be considered in the overall safety performance at
drilling Sites.

Included with the sections on AOH&S is a copy of their Rig Inspection Check
Sheet. (Appendix 1060)

AEUB inspectors should become familiar with AOH&S legislation and be

prepared to
- Alert operations and/or contractors regarding unsafe operating practices,
- advise AOH&S of unsafe operating practices noted during rig inspections.

AEUB inspectors may periodically note differences between AEUB and AOH&S
equipment spacing requirements. During such occasions, the AEUB
requirements lake precedence.

Roles and Expectations

AEUB inspectors conduct inspections of rigs to ensure compliance with AEUB
requirements. They are not inspecting the electrical systems on those rigs.
However, if during the AEUB inspection an obvious problem with the electrical
system is noted, the inspector will write the following reminder on the AEUB rig
inspection form. A copy of that form will be forwarded to Alberta Labour at the
address listed at the end of this agreement.

There was an indication of deterioration or lack of maintenance on the

electrical systems associated with this rig. It is your responsibility to obtain the
services of a certified electrician to ensure that ah electrical equipment and
wiring associated with the rig meet the requirements adopted under the Safety
Codes Act.

- Obvious problem because of the lack of formal electrical training of AEUB

staff obvious problems are considered to be electrical systems with signs of
poor maintenance such as tattered and frayed cords, numerous light
protectors missing, and evidence of shorting or sparking.
- It is the responsibility of the contractor to ensure electrical compliance and
there will be no follow up on these reminders by AEUB staff. However,
 repeat electrical problems would be followed up by Alberta Labour as they
will have copies of ah such reminders forwarded to them by AEUB
inspectors.

Background
Alberta Labour staff does not normally inspect electrical systems on rigs after
the rigs are in service. They are concerned that rigs, with their constant moving,
are prone to electrical system deterioration. AEUB staff though they have no
formal training in electrical systems, inspects rigs at regular, if infrequent,
intervals. It is felt that AEUB staff could help Alberta Labour by reminding
personnel, at rigs with questionable electrical systems, of their responsibilities
and questionable electrical systems, of their responsibilities and informing
Alberta Labour. AEUB has no jurisdiction to enforce any requests for remedial
work on electrical systems.

Goals of this Agreement

1. To help ensure that electrical systems on rigs are maintained according to
the Safety Codes Act
2. To coordinate government inspections, efficiently reduce duplication, and
facilitate government agencies aid to each other.
3. To emphasize the fact that AEUB staff, while willing to help, are not trained
specialists iii the area of electrical inspections and that in no way should
their inspection be construed as a complete and thorough inspection of the
electrical system.
4. To ensure that it is understood that, by this willingness to help, the AEUB is
in no way assuming jurisdiction of electrical systems.
5. To ensure that the AEUB and its staff are protected from the potential of
court actions as a result of trying to help out a member of our government
family

Purpose of Rig Inspections

The Inspectors Role

Where it becomes obvious that such commitment is lacking and an open

disregard for the Boards requirements is displayed, a system of escalating
consequences will be imposed by the AEUB. This will be in keeping with our
firm but fair approach to all our customers.

In an effort to be efficient in the use of the Boards resources, the following

criteria may be used in determining which rigs will be inspected.
1. Inspection history of the Rig Contractor and Operator
Previously noted unsatisfactory items or requests for remedial action should be
followed up.
2. On Site Assessment of Drilling Occurrence information
Are there any instances of kicks, blows, blowouts, or a history of hole problems
(high potential for lost circulation or abnormally pressured formations)
documented for the area the rig is working in and are the on site personnel
aware of them.
3. Approvals, Directives
Are there any new policies or requirements which may need to be addressed
during the inspection.
4. Focus
The inspector should thoroughly evaluate equipment, procedures and operating
policies on site including:
crew training, kick prevention, detection and control.
Well control information - leak off gradients, Maximum Allowable Casing
Pressure (MACP).
drilling program.
offset well data,
Geological prognosis, expected tops and problem zones and minimum mud
weights to control the expected formation pressures.

The inspector should also be receptive to:

Concerns and questions regarding regulations or requirements.
providing additional clarification or information as requested.

An inspector should be prepared to initiate additional discussion or request

additional crew training if during the inspection there is evidence it is required.

Industry Role
This is achieved by the implementation of:
1. Internal inspection, compliance programs, and being aware of their company
AEUB inspection record and taking appropriate action where necessary.
2. Ongoing training of wellsite personnel. For safety, well control and
equipment.
3. Informing on site personnel of potential hole problems, sensitive
environmental and public issues, in order to ensure appropriate responses are
implemented.
4. Cooperation with the AEUB, government and public by the open exchange of
dialogue to address areas of mutual concern.

Conducting the inspection

Arrival at well site

Contact with Operators and Contractors Representative

1. Whenever possible, the inspection should be conducted without prior notice
given to the operator or contractor.
2. Upon arrival at the site, contact the Rig Manager (toolpusher) and the
company representative.
- If unavailable, locate the Driller
3. Take time to get acquainted.
4. Explain the purpose of the visit
5. Determine if hole conditions are safe to conduct a full inspection.
6. If the Rig Manager and/or the company representative request that the
blowout preventers (BOPs) not be checked because of the current operation*,
use discretion in deciding whether or not to proceed with the inspection.
- It is advisable to respect the wishes of the rig supervisors. An abbreviated
inspection may, however, still be conducted.
- Consult with your supervisor if there is concern about conducting a full
inspection.

*Operations that may be cited are:

- Drill-stem testing
- Logging
- Fishing
- Tight or sloughing hole conditions
- Changing over a mud system (when stopping circulation would seriously
disorient the break-over)
- Coning
- Circulating samples to surface
- Drill string position in the wellbore on directionally drilled or horizontally drilled
wells. (Pipe may become stuck if circulation is interrupted across deviated
section).

BOP system requirements and specifications

1. Refer to Appendix 1010 - Schedule 8 Blowout Prevention Systems to
determine the required type and pressure rating of the BOPs.
2. The casing bowl flange must be an integral part of the bowl, and the bowl
must have at least one side outlet and valve.
- The side outlet must be flanged or studded in Classes V and VI BOP Systems.
- A valve is not required on the bowl when a drilling spool eqz4pped with the
appropriate valve/valves has been installed between the casing bowl and the
lower pipe rams.
- Threaded outlets on Classes 1, II, III, IV are acceptable. The make up of these
outlet nipples and valves should be periodically checked for-tightness after drill
out of the casing shoe. Any time a threaded connection is broken after drill out a
pressure test must be conducted. (It may be necessary to set a plug or packer
in the surface casing to conduct pressure test).
3. It is a common oversight for an operator/contractor to install a 14-MPa casing
bowl on a Class IV well which is to be drilled to a depth exceeding 1800 m. This
error is classified as a serious deficiency and the bowl must be replaced.
- Drilling conditions must be stable before an operator/contractor should be
asked to undertake a bowl change out.
- If the surface casing shoe has been drilled out, a bridge plug may have to be
run inside the casing to secure the well and to enable a pressure test.
- Generally, both the operator and contractor will be cited for the deficiency.
- The contractor may not be cited if it can be determined that the contractor
discussed the deficiency with the operator, but the operator chose not to take
corrective action.
- Casing bowl data must be available upon request

Double Drilling BOP Equipment

4. The double drilling of BOP equipment (BOP body, BOP flanges, adapter
flanges, or spools) is acceptable; however, the following policies are recognized
by industry:
- Double studding the body of a BOP, to accept two sizes of API flanges
(equipment which may have a lower pressure rating), does not result in a
derating of the preventer.
- Double drilling flanged BOP equipment, to accommodate connections to other
API equipment (equipment which may have a lower pressure rating), results in
a derating of the flange to the lower working pressure.
- In many cases, derated flanges will be acceptable for the particular class of
well being drilled. However, if a double drilled flange is to be used in an
application requiring a higher pressure rating, the operator must provide
evidence from either the manufacturer or a professional engineer (P. Eng.) that
the flange is certified for the higher pressure (equipment identification must be
established with certification document).
- If certification cannot be provided during the inspection, the operator must
provide the necessary certification within 24 hours. If this cannot be done a
Serious deficiency must be recorded on the rig inspection report and operations
suspended.

BOP Quick Connectors

5. Quick connectors may be used to connect various flanged BOP
equipment.
- AH clamp type connections must be AEUB approved or suitable for the service
in use.
- Clamp-type connections can save many man-hours when connections must
be repeatedly made up and broken. Such connections may also be used in the
bleed-off and kill line and in the bleed-off manifold.

Casing Rams
6. If casing is being run, the pipe rams do not have to be replaced with
casing rams. This matter is left to the operators discretion.

Flange Connections
7. Where flange connections are required in the BOP system, ensure that
they are properly designed. Flanges mated to back-welded threaded
connections are only acceptable if the connections have been stress relieved.
This generally requires shop fabrication.
- See item 4 for method of handling deficiency.
Flange connections/stress relieving of back welded threaded connections does
not apply to Field Fabricated Rubberized coating shock hose ends, used in the
bleed off line. Ensure API and A.S.M.E. standards are utilized.

Bleed-off Line
8. The bleed-off system, up to the last valve on the manifold, must have a
working pressure equal to that of the BOP system.
The bleed-off system is defined as the line from the BOP stack to the end of the
flare lime.
9. The line off the drilling spool shall contain two flanged valves and one of the
valves must be hydraulically operated.
The position of the hydraulic control valve (whether the inner most or outside
valve), is left to the operators discretion. Valve handles must be in place.
10. Steel swivel joint connections may not be used in the bleed-off system.
(Chiksans) is a common term used for these type of connections.

Fluid Turns
11. All directional changes in the bleed-off system (including the flare line) must
be made with right-angle connections constructed of running tees and crosses
blocked on fluid turns.

Drill-stem Teat Riser

12. A drill-stem test riser may be installed in the bleed-off system provided a
properly designed connection is employed
- A manufactured tee or flanged connection is acceptable.
- Saddle-type fittings or nipples welded directly to the bleed-offline are
considered inappropriate. Riser deficiencies should not be marked as
unsatisfactory during the initial inspection. However, a comment must be noted
on the inspection report that the connection must be changed before the next
hole.
- A significant deficiency will result if the change did not take place before the
next inspection.

Bleed-off Manifold and Gauges

13. All choke and valve handles must be installed.
14. A gauge must be installed or readily accessible for reading the casing
pressure at the choke control location.
- The manifold gauge should have a range of O - 10 500 kPa or less.
- A low-pressure gauge may be used but it must be valved to prevent
overpressuring.
- A higher ranged gauge may be used provided it has readable increments of
250 kPa or less. A higher ranged gauge will be necessary when intermediate
casing is set.

Remote Drill-string Pressure Assembly

15. An accurate pressure gauge and other necessary equipment must be
installed or readily accessible for installation on the standpipe (or other suitable
location) to provide the drill pipe pressure at the choke control location.
- The system may consist of a pressure sensor mounted on the standpipe, an
appropriate length of hydraulic hose to reach the manifold building, and a
pressure gauge at the choke manifold.
- The assembly may be disconnected and hung in the doghouse, or any other
accessible location, when not iii service.
- The required assembly must also be available for installation at the rig
manifold even if a remote choke and pressure monitoring equipment is in
service.
- The choke operator must be able to read the drill pipe pressure when opening
the choke- control.
- The inspector should ensure that the rig crew automatically assembles this
equipment as part of their blowout drill (only if equipment not already installed).

Degasser Requirements
16. Mandatory in Class III wells and above. A degasser (mud-gas separator)
must be ready for service (fully connected and either emerged in drilling fluid or
BOP drill must include crewman assigned to fill tank when a remote degasser is
used) whenever drilling fluids are being circulated from a mud tank.
- A visual inspection of he degasser inlet line unions must be conducted prior lo
and at regular intervals after they have been made up. These visual inspections
must be documented in the lour report.

17. The degasser must be either an Atmospheric Open Bottom type or an

enclosed (atmospheric or pressurized) design. Vacuum degassers or other
types designed to remove solution gas are not considered acceptable.
18. Atmospheric Open Bottom degassers must meet the design and installation
specifications as set out in Appendix 1070 of this manual.
19. Since enclosed degassers are not commonly found on drilling rigs, design
and installation criteria is not provided in Appendix 1070.
- There are several proprietary designs available and on the market for such
degassers. Purchaser/users should vcri1 with the manufacturer that its product
meets acceptable design criteria (considering the type of drilling the equipment
is to be used for).
- If this degasser design is encountered during an inspection, its design
specifications should be discussed with the operator, contactor and the Boards
Drilling and Production Department

Kill Line
20. The kill line must have the same pressure rating as the BOP stack. (From
the bleed-off spool connection to last valve on the kill line side as shown in
Section 1010 of Schedule 8). The remainder of the system (towards mud pump)
shall be valved so that it may be isolated. A threaded union connection is
acceptable at the location of the tie-in point of the pumping unit. A steel swivel
joint connection may be used between the pump and the isolation valve. The
use of a check valve in the Kill Line is left to the operators discretion.
21. The kill line must be hooked up at all times or be very easily connected by
making up one connection.

Flare Line
22. All flare lines (except degasser vent lines) must be adequately secured.
Devices suitable* to the soil conditions must be used. e.g. stakes, cement or
filled weights, or a properly designed clamp and interconnecting cable
mechanism.
- A minimum of 4 sets of stakes or securing devices should be used. The first
tie-down should be positioned immediately downstream of the pipe racks and
every 10 m thereafter. Discretion must be used when a man building is located
downstream of the pipe racks (securing devices at 10 m intervals, downstream
of the manifold building, would be adequate).
- The securing of the flare line to the pipe racks is optional.
- The end of the lime should be secured as close as possible to the flare pit.
- Ideally, the flare line should be laid in a straight line; however a slight curvature
of the line is acceptable providing a fluid turn would not be required to make
this same direction change.
- The line may contain direction changes provided they are made in accordance
with Section 210(11).
- An elbow must not be used at the end of the flare line to direct well effluent
into the pit.
- A visual inspection of the flare line unions must be conducted prior to and at
regular intervals after they have been made up. These visual inspections must
be documented in the tour report as per ID 92-1.

Flexible loses in Bleed-off and Kill lines

23. A flexible hose may be installed in the bleed-off or kill line provided the hose
- has a working pressure equal to that of the BOP system,
- has the same internal diameter as the steel line,
- has factory-installed connections (see Section 210, item 7 for clarification),
- is sheathed to provide an adequate fire-resistant rating (only if under sub-
structure),
- does not contain bends with a radius less than the manufactures specified
minimum bending radius (hose must not be crimped),
- is secured to prevent stresses on connecting valves and piping,
- is protected from mechanical damage,

Stabbing Valve and Inside BOP

24. The rig must be equipped with a full opening stabbing valve; valve operating
wrench and an inside BOP which is capable of stopping back-flow up the drill
string.
- The necessary cross-over subs must also be available to enable the make-up
of the stabbing valve and inside BOP with drillpipe, drillcollars, tubing, or any
other working tubulars in the well.
25. The stabbing valve, inside BOP, and associated tools and subs must be
readily accessible, operable and conform to the following:
- Readily accessible means the crew should be able to find this equipment
without any searching whatsoever.
- During cold weather, these items must be kept on a stand in the doghouse. In
warm weather, they may be kept on a stand on the rig floor or suspended and
counterbalanced in the derrick.
- The stabbing valve must be kept in the open position. (A serious deficiency
exists any time the stabbing valve is found to be closed).
- The inside BOP must be kept with the stabbing valve, but must not be made-
up. The use of a float in the drill string does not eliminate the need for an inside
BOP to be with the stabbing valve.
- The valves must be equipped with handles if more than one person is
necessary to handle the valve. Alternatively, an open hanger cap may be used
but all hoisting assemblies or handles must be removable to allow the valves to
be stripped into the well

Flow T or Other Drill through Components

26. Drill through components and Flow Ts positioned between the
uppermost BOP and the rotary table must be removable with pipe or tools in the
wellbore (either two piece construction or sized to be pulled through the floor
with the table bushings removed).
If a rotating head component is in place then operators must consider well
control/procedure options as these are not removable. (Significant deficiency
exists if no procedure in place).

Drilling with a Service Rig

27. Operations involving drilling with a service rig may be required to conform
to all or part of the drilling regulations and requirements as outlined under
section 4 part 2 of Guide G-33 Application for a Well License (see Appendix
1075).

Air Drilling Requirements

28. Recommendations for Class I Air Drilling should include:
All annular preventer of some type must be installed. This would be required to
obtain full closure of the well should the rotating head fail while the reservoir is
open with pipe in the hole.
The accumulator system must include accumulator bottles of sufficient volume
to meet sizing requirements.
The blooey line size must be a minimum 152 mm to conform to present drilling
policy.

Recommendations for Class II Air Drilling must include:

All requirements and recommendations outlined in Class 1 plus a working spool
and a set of pipe rams.

BOP CONTROLS

Floor and Remote Control* Requirements

1. There must be both floor and remote controls for each blowout preventer and
hydraulically operated valve installed. The controls must be properly installed,
correctly identified, and show function operations (cg. open-close). The remote
controls need only be capable of closing the BOPs and opening the hydraulic
control valve.
2. The floor controls must be located near the Drillers position and be easily
accessible it is satisfactory for the controls to be located on the sub-base, down
a few stairs, or a few steps away. Use discretion.
3. The remote controls must be
- located at least 15 m from the well,
- shielded or housed,
- Readily accessible.

Master Control Location

4. It is preferable, but not mandatory, that the main hydraulic controls be located
at the remote panel and the auxiliary controls be located on the rig floor or near
the Drillers station.

Check Valve Installation

5. A check valve must be installed in the BOP hydraulic system for all well
classifications, to allow for a change out of the charge pump in the event that a
pump failure occurs after the system has been energized.
- On a Class I BOP system the check valve should be located between the
charge pump and the BOPs.
- Ah other BOP systems should have the check valve located between the
accumulator charge pump and the accumulator itself.

Fire-proofing Hydraulic Lines

6. All non-steel hydraulic BOP control lines located under the rig substructure
must be completely sheathed with fire resistant sleeving.

* Remote - refers to distance, NOT the main or auxiliary controls referred to

under Item Number 4.

Manual Closing/Locking Handwheels

7. Check whether or not the ram-type preventers have automatic locking
features. If they do not, then a closing/locking device must be installed or be
readily accessible
- Manual locking rams are easily identified as the manual locking shafts extend
through the cylinder head permitting the installation of locking handwheels. Self-
locking rains have enclosed ram shafts.
- A single handwheel is acceptable as the ram closing device.
- A ratchet and socket set is considered a suitable replacement for a handwheel.
- Readily accessible means he crew should be able to find the closing device
without any searching whatsoever. (May be stored in the sub or at a location
nearby as long as the crew knows their location.)
- Ensure handles can operate on the Rams, (not obstructed by Kelly Sock or
beams. If obstructed, ensure socket or alternate equipment will work). Mark as
UNSAT sign only if no suitable back up will work.

Conducting Crew BOP Drills

1. A crew BOP drill must be conducted during the inspection provided it is
operationally prudent to do so.

Rig Supervisors Involvement

2. The Rig Manager and/or the operators representative should be requested to
co-ordinate the blowout drill, following the procedures outlined in Appendix
1040.
- The alert should be initiated by the Rig Manager or the operators
representative.
- A horn is the required method of alerting the crew. A Significant deficiency
exists if the rig does not have a horn, but the crew responds to an alternate
alert. A Serious deficiency exists if the horn is not operable and the crew does
not respond to any form of alternate alert.

Drill Requirements
3. The drill conducted should determine the crews ability to detect a well kick
(see Section 255(3) for kick influx monitor testing when using mud tanks), and
perform a shut-in for the operation in progress at the time of the inspection.
- The intent of this check is to emphasize the AEUB goal to educate, survey the
crews awareness of kick detection and their control capability in order to reduce
the number of well control incidents.
4. The crew should be capable of applying well control procedures for four
situations: a shut-in while drilling, tripping, tripping with drill collars opposite the
BOP stack, and while out of the hole.

Inspectors Role
5. The inspectors role throughout the drill should be that of an observer unless
it is apparent that the drilling supervisor needs some assistance in establishing
the format of the drill. The inspector may also question the crew about specific
well control procedures.

Crew Assessment and Procedures Forms

6. Use the Crew Training Assessment Form and the Crew Procedures Form(s)
when observing drills.
- The Crew Training Assessment Form (Appendix 1035) only serves as a guide
and is not to be left at the rig. It may be appropriate to retain the form in the
office files if crew t is found deficient.
- The Crew Procedures Chart(s) (Appendix 1040) only serve as guides during
the inspection.

Hands-on Drill Not Possible

7. If adverse hole conditions will not permit a hands-on type drill, have the Rig
Manager and/or operators representative conduct a verbal drill in the
doghouse.
8. If the crew is not properly trained operations must be suspended until
additional training is provided. The necessary training should be provided by the
on-site supervisors; however, the inspector may wish to offer some assistance.

Recording Blowout Drills

9. Check the tour sheets to ensure that a blowout drill is conducted by each
crew a minimum of once every 7 calendar days.
- A drill frequency of once/hole is adequate for holes drilled in less than 7 days.
- A drill must be conducted by the crew on tour before drilling out the surface,
intermediate or production casing shoe.
- Other crews must conduct drills on their first lour after drill-out.
- For critical wells, an additional BOP drill must be conducted within the 24-hour
period prior to the penetration of the critical zone.

P.I.T.S. Blowout Prevention Certificates

10. The Driller must possess a valid First Line Supervisors Blowout Prevention
(Kick-Control) Certificate, issued by [Link].S. (Certificates expire on the date
referenced on the card and are invalid thereafter).
- The inspector should request to see the Drillers certificate to ensure that
he/she does in f have one and secondly, to ensure that it has not expired.
- If the Driller claims to have a valid certificate, but is unable to produce it during
the inspection, the inspector must take the necessary follow-up action to
substantiate the Drillers claim (this may be done either during or immediately
after the inspection).
- It is a serious deficiency if the Driller has never held a certificate and the rig
must be shut down until such time as a qualified Driller takes over operations.
- A Significant deficiency exists if the Drillers certificate has expired A deficiency
letter must be send to both the operator and contractor requesting an
explanation for the deficiency.
11. A person possessing a valid Second Line Supervisors Well Control
Certificate must be readily available to the well site to assist the drilling crew
with well control operations. (Certificates expire on the date referenced on the
card and are invalid thereafter).
- Readily available means within 2 hours driving time.
- The person designated should be familiar with the day-to-day drilling activities.
- The individual should be contacted to determine their awareness of their
responsibilities and their certification details.
- While drilling Class III, IV, V, VI wells and potential - hydrocarbon bearing
zones have been penetrated, either the rig manager or the licensees
representative must be on site while tripping in or out of the well. They shall
posses a valid Second Line Supervisors Well Control Certificate. (11)92-1,
Section 1.5.1.)
However, if it becomes necessary to make an unscheduled trip out of the hole
when neither of these individuals is present, the trip may commence
immediately after contacting the qualified individual(s). This individual shall then
return to the well site immediately.

BOP MECHANICAL TEST

BOP, Hydraulic Valve, Accumulator and Recharge Pump Check

1. Have crew drain the BOP stack (summer and winter). Leave the casing bowl
valve open during the function test. Crew may also wish to close the manual
valve in the bleed-off line during winter operations to ensure no fluid enters the
line or that no antifreeze is lost from the manifold line if used
2. If no drillpipe is in the well, witness the function of the blind ram. (To the
closed position form the floor and remote control positions.)
- After checking the blind rams with no pipe in the hole have the crew run a
single joint in order to check the annular and pipe rams.
3. From the floor controls close the pipe ram (both sets if two required or in
use). Close the annular, open the hydraulic valve. .Note closing times and
proper function and element conditions.
- Return rams and annular to open position, close the hydraulic valve. (The
allowed closing time for rams is 30 seconds, 60 seconds for annulars up to 350
mm and 90 seconds for annulars of over 350 mm). Allow the accumulator to
fully recharge.
4. From the remote control position have the crew shut down the accumulator
recharge pump.
- Observe and record (he accumulator operating pressures (before function
test).
- Close the pipe rams (both sets if required or in place).
- Close the annular.
- Open the hydraulic valve.
- Visually check the position of the rams, annular and hydraulic valve.
- Observe and record the accumulator pressure (after the function test).
- A serious deficiency automatically exists if the pressure after the function test
is 8400 kPa or less.
- If the pressure is approaching but NOT below 8400 kPa an accumulator sizing
calculation must be performed as the annular was closed on the drillpipe.
Calculations will indicate if the accumulator has additional useable fluid
available (at a minimum pressure of 8400 kPa or above) to close the annular
element on open hole. If it does not, a serious deficiency exists.
5. Have crew start up the recharge pump. The accumulator must be recharge to
the original starting pressure within 5 minutes. See Section 235, Item 9 if this is
not achieved.
6. Have Crew:
- open the annular and pipe rams and close the hydraulic valve.
- Open the manual valve on the bleed-off line if it was closed for the test.
- Close the casing bowl valve.
- remove the single joint of drillpipe from the well if one was run in order to
perform the tests.
- Observe and record the accumulator pressure (after the function test).
- A serious deficiency automatically exists if pressure after the function test is
8400 kPa or less.
- If the pressure is approaching but NOT below 8400 kPa an accumulator sizing
calculation must be performed as the annular was closed on the drill pipe.
Calculations will indicate if the accumulator has additional useable fluid
available (at a minimum pressure of 8400 kPa or above) to close the annular
element on open hole. If it does not, a serious deficiency exists.
5. Have crew start up the recharge pump. The accumulator in must be recharge
to the original starting pressure within 5 minutes. See Section 235, Item 9 if this
is not achieved.
6. Have Crew:
- Open the annular and pipe rams and close the hydraulic valve.
- Open the manual valve on the bleed-off line if it was closed for the test
- Close the casing bowl valve
- Remove the single joint of drillpipe from the well if one was run in order to
perform the tests

AIR SHUT-OFFS/DIESEL AND GASOLINE ENGINE SPACING

Reason for Shut-offs

The purpose of air shut-off is to prevent diesel motors from running uncontrolled
in the event of a natural gas blow from the well. Since diesels are compression
ignition engines, fuel shut-offs will be ineffective in stopping the engine if it is
drawing a combustible air-gas mixture into its air intake.

Shut-off Requirements
1. Ensure that any diesel engine within 25 m (75 feet) of a well is equipped with
- An air intake shut-off valve equipped with a remote control readily accessible
from the Drillers position, or
- A system for injecting an inert gas into the engine cylinders, equipped with a
remote control, or
- A suitable duct so that air for the engine is obtained at least 25 m (75 feet)
from the well

Confirming Shut-off Test with Well-site Supervisors

2. Before conducting a mechanical test of the air intake shut-offs consult with
the Rig Manager and/or operators representative as to possible problems (hole
problems, inability to restart motors, etc).

Disengaging Clutches
3. When conducting the test, ensure that the engines are idling and the clutches
are disengaged so that all engines will have to stop independently.

- It is a good check to ensure that fuel shut-offs are NOT being operated in
place of air intake shut-offs.

Individual Motor Tests

4. The motors may be tested individually by holding the air shut-offs open.

- This may alleviate possible problems of engines failing to restart.

Shut-off Test Results

5. The motors must power down and stop rapidly. The motors must stop for the
test to be successful engine lugging is not acceptable.

Spacing for Vehicles

6. Vehicles (Diesel or gasoline) are not allowed within 25 m (75 feet) of a well
during drilling operations. However, vehicles essential to operations may
operate within this distance provided the wellsite supervisor first assesses the
on safety.
- This policy applies in instances where a vehicle may be unloading supplies
such as water, fuel, or tubular goods.
- It does not apply where a vehicle may be performing an operation on the well
(e.g. power tongs, Iogging or DST units).
- Vehicles such as power tong units that must remain operational while on lease
should either be equipped with an air intake shut-off (if using a diesel motor), or
have enough hydraulic hose to allow a distance of 25 m from the unit to the well
- Units such as DST vehicles that do not need to be running other than getting
the vehicle in or out of loading position, should either be parked 25 m (75 feet)
from the well when not in use or shut off.

Handling Spacing Problems

7. Spacing problems relating to Item 6 above do not constitute an unsatisfactory
rig inspection. A comment that a problem existed and that it was corrected
should be made on the inspection report.

Spacing exemptions may be granted by Area Office staff provided the operator
discusses its spacing needs with the appropriate Area Office before
commencing.

ACCUMULATOR SIZING AND OPERATING POLICIES

Accumulator Requirements
1. The accumulator must have sufficient usable fluid available, at a minimum
pressure of 8400 kPa, to close the annular preventer and pipe rams and opens
the hydraulic control valve.
The accumulator must be:
- Located al least 15 m from the well. (Preferably with the remote control panel).
- Shielded or housed.
- Readily accessible. (Immediately available for determining precharge pressure
or repairing.)
- If two sets of pipe rams are required or an additional ram has been added and
is in use as REDUNDANT equipment (see Section 320, (24, 25) then there
must be additional useable fluid available to close the extra set of rams. (Unless
this redundant equipment is Iocked out.)

When to Complete Sizing Calculations

2. Accumulator sizing calculations must be completed during the following
situations:
- First time inspection of a rig.
- Any time a function lest as outlined in Section 225 cannot be completed.
- After a function test has resulted in a pressure drop which approaches 8400
kPa (9000 kPa or less would be considered approaching 8400 kPa).
- See Item 5 of this Section or Appendix 1025 for sizing methods.

Recording Accumulator Specifications

3. Determine and record the accumulator systems make, number of bottles,
capacity, design pressure and operating pressure (upstream of any regulators).
The operating conditions of the accumulator must not be changed prior to
conducting the BOP mechanical test or the accumulator sizing calculations.
- Accumulator specifications should be available at each rig and this includes
specifications for homemade models. Operators and/or contractors should be
encouraged to complete a BOP Data sheet similar to Drawing No. 1 on page 5.
- Operators of homemade models must affix a tag to their units indicating the
manufacturer, working pressure, and capacity.
- Reminder: Subtract one US gal from nominal size of each accumulator bottle
to account for displacement of bladder or float assembly (see Table No. 1 on
page 9 for accumulator specifications).
- Reminder: Accumulators are sized in US gala. Use the following for
conversions:

US gals x 3.7854 liters

Determining Precharge Pressure

4. If well conditions allow and it is safe to do so, have the Rig Manager check
the precharge pressure on each accumulator bottle. Record pressures.
- A gauge and the necessary fittings must be readily available to determine the
pressures.
- Another method of determining precharge is available if the well-site
supervisors are concerned about the down-time necessary for determining
individual pressures or if a proper gauge and fittings are not available. However,
this method will only indicate the lowest precharge in service and it also has a
number of other shortcomings which could create problems for less
experienced inspectors. It should only be used as a last resort for calculation
purposes.

Method:
A. Shut down recharge pump.
B. Depressure accumulator.
C. Restart pump.
D. Observe first pressure* obtained on accumulator gauge - this is the lowest
precharge pressure available.
* It should take only a few seconds to obtain this pressure.

Sizing Methods
5. Two methods for calculating accumulator sizes are provided in the manual.
- Method 1, shown in item 6, is the preferable method to use during inspections
because of its simplicity.
- The Alternate Method, shown in Appendix 1025, requires more detailed
calculations.
- Drawing No. 2 (page 7), in Method 1, is derived from the equations shown in
Appendix 1025.

Sizing Calculations (Method 1)

6. Complete usable fluid volume calculations, using Drawing No. 2, and the
following procedures:
- Using pressures obtained in items 3 and 4 and Drawing No. 2, follow
accumulator operating pressure slope on drawing (go beyond apex for
precharge less than 8400 kPa) until it intersects with the appropriate vertical
precharge pressure line.
- Read drawings left vertical axis to determine the percentage of total
accumulator capacity which is considered usable at the current operating
pressures.
- Calculate usable fluid using percentage determined.

Usable Fluid = Per cent x Acc Cap

- Determine the total fluid volume required to close the annular, pipe rams and
open the hydraulic valve, also include the volume required to function any
redundant BOP equipment in use (i.e. not locked out). (See Appendix 1055).
- Compare this volume required with the volume of useable fluid calculated
earlier.
- The accumulator is adequately sized if the useable fluid volume is equal to or
greater than the fluid volume required to activate the BOP components.

Example sizing calculation

Rig has 151.6-litre accumulator operating at 21-MPa and 7-MPa precharge
pressure

Per cent usable fluid available at current operating pressures - 50.0%

Calculated usable fluid 50,0 x 151.6 litres = 75.8 litres

100

Rig has 21-MPa BOP stack - components to be considered:

254-mm Hydril GK-900 Annular BOP - closing vol reqd 28.1 litres
254-mm Hydril MPL Pipe Rams* - closing vol reqd 12.5 litres
101.6-mm Cameron HCR Hydraulic Valve - opening vol reqd 2.3 litres
Total closing/opening volume required 42.9 litres
 The accumulator is adequately sized since the usable fluid volume available
exceeds the volume required to activate BOP components.
* The total volume required to close the annular, all in service pipe rams and the
hydraulic valve must be included in calculations.

DRAWING No.1 EXAMPLE ONLY

DRILLING OR SERVICING BOP DATA

Table 1 accumulator specifications

Volume per No. of accumulator bottles

Common accumulator suppliers and sizes

Sizing Rechecks
7. Once an initial accumulator sizing check has been completed it is not
necessary to complete sizing calculations during each subsequent rig
inspection - provided the accumulators operating parameters and BOP stack
remain the same.
- Pressures after a function test which are approaching 8400 kPa, (from 9000
kPa and below) should result in a sizing check to determine if adequate useable
fluid volume exists above 8400 kPa. As the closure of the annular on open hole
may drop pressure below 8400 kPa.

Precharge Requirements
8. Full precharge is not required for an accumulator to meet the requirements.
- The accumulator is considered adequate, regardless of its precharge
pressure, if sufficient usable fluid is available to activate the BOP components
described in item 1 (annular. both sets of pipe rams if two required or in use,
hydraulic valve) and retain a minimum accumulator pressure of 8400 kPa.
Sizing calculations must be performed.

Manufacturers Recommended Precharge:

5250 kPa ( 10%) for 10500 kPa system
7000 kPa (10%) for 14 000 kPa system
7000 kPa ( 10%) for 21 000 kPa system

Recharge Pump Problems

9. If the accumulator recharge pump fails to recharge the accumulator to its
original operating pressure, a complete function test of the BOP components
and sizing calculations must be completed to reconfirm that adequate usable
fluid is available while operating at the lower accumulator pressure.
- If less than 8400 kPa remains on the system after the function test, a serious
deficiency automatically exists.

Low-pressure Alarm System

10. Although it is not a regulation, Board inspectors should recommend that a
low-pressure alarm system be installed in instances where decreasing
accumulator pressures have gone undetected by a particular operator and/or
contractor.
- This option should be considered the second time a problem is noted.
- Electronic alarms, using either a warning light or horn, can be installed without
difficulty.
- The alarm setting should be integrated with the accumulator operating
pressure.

Accumulator Reservoir Venting

11. It is recommended an accumulator reservoir which is enclosed in a building
have its vent installed in such a manner that venting takes place outside the
building.

BACK-UP NITROGEN SUPPLY

Nitrogen Requirements
1. Sufficient usable* nitrogen must be available, at a minimum pressure of 8400
kPa, to fully close the annular preventer and pipe rams and open the hydraulic
valve.
- If two sets of pipe rams are required or an additional BOP has been added
and is in use as redundant equipment (see Section 320 (24. 25) then there must
be additional usable nitrogen available to operate the extra BOP component.
(Unless the redundant equipment is locked out.)
- The nitrogen supply must be tied into the system at a point which will allow the
N2 to function the BOPs and NOT be lost by venting or displacement into the
accumulator bottles. (See CAODC technical bulletin 1 and Appendix 1030 to
determine if the rig system is properly configured.
The nitrogen bottles must be:
- Located at least 15 m from the wellbore. (Preferably with the remote BOP
accumulator controls)
- Shielded or housed.
- Readily accessible (immediately fully operational) by opening the valves to the
accumulator system).

* Usable fluid is defined as the equivalent litres of stored nitrogen at a minimum

pressure of 8400 kPa.

Recording Nitrogen Particulars

2. Determine and record the number of nitrogen bottles in service. Determine if
the bottles are in crossflow. (On a common line tied into the system.) If they can
be equalized when both bottles are open then the pressure must be averaged
and the usable fluid volume calculated using an average of all bottles. (See
Figure No. 1 page 5.) If the bottles are independent of each other by means of a
check valve installed on each bottle (if both bottles are open pressures cannot
equalize) then the pressure in each bottle can be used individually to calculate
the usable fluid equivalent. (See Figure No. 2 on Page 5.)

Nitrogen Calculation Methods

3. Two methods for calculating back-up nitrogen adequacy are provided in the
manual.
- Method 1, shown in item 4, is the preferred method to use during inspections
because of its simplicity.
- The Alternate Method shown in Appendix 1030 requires more detailed
calculations.
- Drawing No. 3, in Method 1, is derived from the equations shown iii Appendix
1030.

Nitrogen Calculations (Method 1)

4. Complete usable fluid volume calculations, using Drawing No. 3 and the
following procedures:
- Plot the pressure of the bottles in service (either combined average or
independently as determined from item 2 above) on a vertical axis and draw a
horizontal line across the appropriate bottle size - then plot perpendicular line
down to the horizontal axis. Read the equivalent litres of usable nitrogen. Total
the fluid volumes determined.
- Determine and total the fluid volume required to close the annular and pipe
rams and open the hydraulic valve (see Appendix 1055) and compare this
volume with the volume of usable nitrogen calculated earlier.
- The back-up nitrogen supply is adequate if it a calculated volume is equal to or
greater than the fluid volume required to activate the BOP components.

Example nitrogen calculation - for average pressures from combined

bottles (see figure no. 1 on page 5)
Rig has two 42-litre nitrogen bottles available: Tied into common cross flowline
without independent check valves.

Bottle 1 @ 17.5 MPa - Bottle 2 @ 14.0 MPa

Average bottle pressure 17.5 MPa + 14.0 MPa = 15.75 MPa

2 bottles
Usable fluid (per bottle) from drawing 37.0 litres

TOTAL USABLE FLUID 2 x 37.0 litres 74.0 litres

Rig has 21-MPa BOP stack - components to be considered:

254-mm Hydril GK-900 Annular BOP - closing vol reqd 28.1 litres

254-mm Hydril MPL Pipe Rams* - closing vol reqd 12.5 litres

101.6-mm Cameron HCR Hydraulic Valve - opening vol reqd 2.3 litres
TOTAL CLOSING/OPENING VOLUME REQUIRED 42.9 litres

Nitrogen volume is acceptable since 74.0 litres are available when only 42.9
litres are required to activate BOP components.

* If two sets of pipe rams are required, or redundant equipment is in service (not
locked out) the closing volume for each set must be included in the calculations.

Example nitrogen calculation - for individual pressure. (See figure no. 2 on

page 5)

Rig has two 42-litre nitrogen bottles available: Tied in but independent isolation
by check valve.

Bottle 1 @ 16.5 MPa - Useable Fluid from Drawing 41.0 litres

Bottle 2 @ 14.7 MPa - Useable Fluid from Drawing 31.5 litres

2 bottles

Total usable fluid 72.5 litres

Rig has 21-MPa BOP stack - components to be considered:*

254-mm Hydril GK-900 Annular BOP - closing vol reqd 28.1 litres

254-mm Hydril MPL Pipe Rams* - closing vol reqd 12.5 litres

101.6-mm Cameron HCR Hydraulic Valve - opening vol reqd 2.3 litres

Total closing/opening volume required 42.9 litres

Nitrogen volume is acceptable since 72.5 litres are available when only 42.9
litres are required to activate BOP components.

* If two sets of pipe rams are required, or redundant equipment is in service (not
Iocked out) the closing volume for each set must be included m the calculations.

Figure 1
N2 bottle configuration

Common line Crossflow equalized system - use average pressure from all
bottles.
Figure 2
N2 bottle configuration
Independent bottles isolated by check valve - use individual pressure from each
bottle.
WINTERIZING BOP EQUIPMENT

Heating Requirements
1. During cold weather operation, sufficient heat must be provided to maintain
the effectiveness of the BOP system (if the rig boiler is in service this is a good
indicator that the BOP system must be heated).
- The BOP stack shall be ice-free.
- The portion of the bleed-off line under the sub-structure, as well as the man
must be heated and fully operational.
- The portion of line outside the substructure does NOT require heating,
however it is recommended.
- The bleed-off lime and manifold may be filled with a freezing depressant fluid
(e.g. glycol) or blown out with ah to help prevent freezing problems.
- A steam hose coiled around the bleed-offline and manifold may also assist in
preventing freezing problems (operators or contractors discretion).

Use of Diesel Fuel

2. The use of diesel fuel in the bleed-off system should be discouraged because
- It does not serve as an absorbent as does glycol,
- It simply displaces water from the system (total displacement may not always
be successful),
-. It is flammable (flash point approx. 48-59 degrees C),
- It may not be compatible with valve gaskets and/or packing,
- When cooled, diesel may become cloudy, gel, as fine wax crystals
precipitate. Also, dissolved water may form very fine ice crystals (summer fuel
-91-15, winter fuel -411-42 degrees C). Therefore, wax (and ice) could hamper
operation of the system.

Use of Glycol
3. Operators and contractors should be reminded to follow the manufacturers
mixing requirements when using glycol to winterize the bleed-off and kill
system. An improper mixture, even from the standpoint of adding too much
glycol, can create a problem during cold temperatures.
4. Ensure disposal of glycol or other antifreeze component is in accordance with
Section 250(5) and Appendix 1100.

SPACING REGULATIONS

Well to Flame-type Equipment

1. No flame-type equipment shall be placed or operated within 25 m (75 feet) of
a well, oil storage tank, or other source of ignitable vapour (except water
injection wells).
- Flame-type equipment is any fired heating equipment using an open flame,
which includes a space heater, torch, heated process vessel, boiler, and an
electric arc or open-flame welder. Including wellsite shacks and trailers etc. with
stoves, pilot lights, etc.
- Drills, grinders or other portable type tools must not be used within 25m of the
wellbore without shutting in the wellbore first.

Welding
2. Special circumstances may necessitate welding within 25 m (75 feet) of a
well. Strict safety procedures must be adhered to, which include closing the
applicable BOPs. Under no circumstances is welding to be carried out while
drilling ahead.

Well to End of Flare Line

3. The flare pit and the termination of all flare lines shall be at least 50 m (150
feet) from a well (see Section 320(2) for method of handling deficiency).
4. The flare pit shall
- be excavated to a depth of not less than 2 m,
- have side and back walls rising not less than 2 m above ground level,
- be constructed to resist the erosion of a high-pressure flow of gas or liquid,
- be shaped to contain all liquids.
- The use of a flare tank is permitted when environmental restrictions will NOT
allow a flare pit. The tank must be suitable to contain fluids, have an open top,
or venting provision which will NOT create back pressure and be spaced at
least 50 m from the wellbore. The line must be secured to the tank

There is no size requirement for the tank but it must be appropriate for the
volume of fluid expected as would be the flare pit above.

Well to Rubbish Burn Pit Site and Waste Disposal

5. All rubbish must be transported to a suitable disposal site or be burned in an
incinerator at least 50 m (150 feet) from the well (see Section 320(2) for method
of handling deficiency).
- All burning must be carried out according to AEUB Informational Letter IL 81-
10, Disposal of Campsite and Well Site Waste, and according to Alberta
Environments Clean Air Act.
- Rubber, plastic, or any other material cont or coated with rubber or plastic is
considered prohibited debris and must not be burned.
- Disposal/Storage of waste lubricants, oil, glycol, oilfield wastes, must be done
in accordance with the Oilfield Waste Management Requirement (7L 93-8)
refers to Appendix 1100.

Crude Oil Tank

6. No oil storage tank shall be located within 50 m (150 feet) of a well, unless
approved by an AEUB (8.090) representative. This particular concern is more
applicable service rigs, but a problem may be encountered if oil is recovered
during a drill-stem test (see Section 320(2) for method of handling deficiency).

The use of oil based fluids for drilling mud and the use of crude oil for spotting
to release stuck drillpipe must be considered as potentially hazardous and the
on site safety of this procedure must be addressed before commencing
operations.

Employing DC Motors
7. Diesel electric rigs employ DC electric motors for operating their drawworks,
rotary table and mud pumps.
Because of their location and the fact that electric arcing occurs during their
operation, diesel motors must be purged (with the air intake 20 m from the
wellbore) in compliance with the regulations adopted under the Electrical
Protection Act.

Deficiencies noted with these motors should be mentioned to the operator and
contractor and followed up with an advisory to the Electrical Protection Branch
of Alberta Labour. The inspection report should not be marked unsatisfactory - a
comment in the Remedial Action section of the report is ah that is necessary.
(See Section 015 Electrical Protection Policies).

Spacing exemptions may be granted by Area Office staff provided the operator
discusses its spacing needs with the appropriate Area Office before
commencing operations.