Slimdek Pattern Book
Slimdek Pattern Book
References 35
Figure 1.1
Slimdek plan form and room layouts - Page 18 6 storey apartment
block at Portishead
Marina.
Figure 1.2
4 and 6 storey
apartment buildings
at Penarth Marina,
Cardiff.
Introduction to Slimdek
Introduction to Slimdek
Slimdek is a shallow depth steel floor system that offers particular
advantages in multi-storey residential buildings.
Steel framed construction has for Slimdek floor system Slimdek floors achieve inherent fire
some years dominated the UK Slimdek is a fully engineered floor resistance of up to 60 minutes with
market for multi-storey solution that has been developed to no added fire protection, reducing
commercial buildings due to its offer cost-effective shallow-depth costs and speeding up programme
cost, speed and quality benefits. floors for multi-storey steel framed times. The relative light weight of
The proven values of structural buildings with grids of up to steel frames also leads to savings
steelwork are now being taken 9m x 9m. The system simplifies the on foundation costs.
advantage of in the fast growing planning and servicing of a building
multi-storey residential building resulting in significant cost and
market. The Corus Slimdek floor speed of construction benefits.
system offers particular
advantages in multi-storey Reductions in floor depth of up to
residential buildings. It provides a 400mm per storey, compared with
shallow floor depth and can conventional construction, can be
achieve 60 minutes fire resistance achieved using Slimdek.
with no added protection. This offers the potential for extra
New research has also shown that floors to be accommodated within a
Slimdek separating floors given building height or alternatively
comfortably meet the acoustic a reduction in total building height
insulation requirements of the and consequent savings on
new Part E (2003) Building envelope costs.
Regulations.
Introduction to Slimdek
The key features of the system are: Slimdek has been widely employed This brochure focuses on the
in the commercial sector, and its practical application of Slimdek in
A shallow composite slab, which advantages are now being realised a mixed-use residential and
provides excellent load resistance, in residential applications. It has commercial building in an urban
diaphragm action and robustness. been used in major residential area. This building type allows us to
An Asymmetric Slimflor Beam projects in Glasgow, Manchester, examine a variety of design and
(ASB), which achieves efficient Cardiff, Portsmouth, Bristol and detailing issues. It is a six-storey
composite action without the need London. Recent examples of building, with car parking below
for shear studs. residential building projects are ground and retail outlets at ground-
An inherent fire resistance of up to illustrated in Figures 1.1 and 1.2. floor level. The same floor grid is
60 minutes with ASB fire- used for the car park and
engineered (ASB (FE)) sections. Slimdek can be combined with apartments, which removes the
Lighter, thinner web ASBs, which other components, such as need for a transfer structure. Two
can be used unprotected in rectangular hollow sections (RHS) plan forms are illustrated, to show
buildings requiring up to 30 for columns and edge beams, light the versatility that exists with
minutes fire resistance or in fire- steel infill walls and separating walls Slimdek construction.
protected applications. that are directly supported by the
SD225 deep decking, which can composite floor, as well as roof-top
span up to 6.5m without propping penthouses and mansard roofs
(depending on slab weight). using light steel framing.
Light weight construction.
Figure 1.4 Slimdek installation on site. Figure 1.5 Typical column-free space Figure 1.6 Slimdek used in a major
achieved using Slimdek. renovation project in Covent Garden, London.
Deep decking
600
Deep steel decking (SD225) spans 100 400
between the bottom flange of the 240
30
ASB beams and supports the wet 8
30
concrete during construction.
7 Horizontal
The embossments formed in the ribs
Service hanger
decking achieve excellent 37 15 35 (typical detail)
40 100
control purposes.
A cross section of SD225 is shown Figure 2.1 Cross-section through SD225 deep decking showing service attachments.
End diaphragm
A cross-section through the
composite slab in Figure 2.3 shows 50mm nominal bearing
the positioning of the bar Figure 2.2 Detailing of SD225 decking at ASB beams.
reinforcement. A minimum concrete
cover of 80mm over the decking
ensures fire resistance and acoustic Mesh reinforcement
the ASB beams and between the Grey area shows propping requirements for each slab.
N.A. = not generally applicable because natural frequency of slab is less than 5Hz.
ribs of the slabs.
be detailed to avoid the ASB and tie Figure 2.4 Detailing of openings in the slab in Slimdek.
members. For these cases, the
close proximity of the openings to
the ASB does not affect the
Column (UC) Service pipe
composite strength to the same (max. 150 dia.)
Mesh
degree as when openings occur in reinforcement
Welded stiffener
Tie beam
Rebar
Figure 2.5 Provision of a service pipe close to an ASB in a Slimdek floor near to a column.
Edge beams
If the configuration of windows and
cladding allow then a downstand
beam can be used as an edge
beam. However, where this is not
possible then two alternative forms
of edge beam are recommended
ASB or RHS (Rectangular Hollow
Sections).
10 mm dia. additional
ASB beams may be designed in two L-bars at 300 mm centres
alternative configurations: 200 55 1000
End diaphragm
The advantage of the second option
is that any eccentricities in the ASB cut away by 55 mm (if necessary)
Table 2.5 Approximate section sizes of RHS edge beams supporting brickwork.
Composite 200 x 150 x 8 200 x 150 x 10 200 x 150 x 12.5 200 x 150 x 12.5
Extended
end plate
Figure 2.11 External RHS column connection to a RHS Slimflor edge beam.
Flowdrill or Flowdrill or
15 mm Hollo-bolts Hollo-bolts
end plate
A
Flange
cut away A
Columns
Universal Column (UC) sections are
2 x 12.5 mm plasterboard
recommended for internal columns
because of their ease of connection.
Rectangular Hollow Section (RHS)
columns can be used for fire
resistance or for architectural Non-loadbearing
Vertical channel light steel stud
reasons. For example, RHS columns (to attach wall ties)
RHS column
can be contained in the separating
or faade walls, as illustrated in
50mm cavity
Figure 2.13.
Resilient mineral wool
separating RHS and
light steel section
Insulation board
ASB
Column size ASB280 ASB300
203 UC x 46 kg/m 81 85
150 SHS x 52 kg/m 86 90
column
x 60 kg/m 91 95
b) Cross-section A - A x 71 kg/m 92 97
254 UC x 73 kg/m 92 97
Figure 2.14 ASB beams continuous over x 89 kg/m 92 97
storey-high RHS columns in medium-rise
buildings. Data: 15 mm end plate in S355 steel and M20 bolts
Concrete floor slab with 280 ASB 100 Single skin 12.5mm thick Proprietary
SD225 deep decking plasterboard suspended ceiling resilient bars
Figure 2.16 Cross-section through ASB beam showing acoustic insulating layers.
Pack with
Deep composite mineral wool
steel decking
2 layers of 19 mm
12.5 mm plasterboard
gypsum board
on proprietry metal frame
Acoustic
Additional mineral wool in sealant
ceiling void around junction Light steel frame
separating wall
Acoustic sealant
Cavity Cladding rail
Proprietary battened on angle
raft floor brackets Proprietary battened
Halfen or raft floor
similar stainless
steel brickwork
support
Cladding
Cavity barrier sheet
to floor/wall
junction
Figure 2.20 Detailing of brickwork support by ASB beams. Figure 2.22 Rain-screen cladding attachment in Slimdek.
Rigid insulation
Breather
Rigid insulation Optional additional insulation
paper (with
material
optional Proprietary
sheathing board Separating strip battened
Platform floor Slimdek floor behind) raft floor
Acoustic sealant
Polymer based
render
Clay tile
Fire break cladding
system
15 mm drained
cavity
Deep composite
Light steel frame metal deck floor Resilient bars,
non-loadbearing timber battens
12.5 mm plasterboard
Fixing rail stud wall Drained 15mm or metal frame
on packers Acoustic sealant ceiling
cavity
Sheathing board 15 mm min. plasterboard
Deflection head
Non-loadbearing
light steel frame stud wall
Figure 2.21 Insulated render cladding attachment to ASB beams. Figure 2.23 Brick-tile cladding attachment in Slimdek.
300 max.
Horizontal
Opening in slab Mesh service tray
80 min.
60 min.
320 max.
ASB bottom flange
Central
Flat Corridor Flat
Retail
Car Park
Figure 3.1 Deep plan form
cross-section through building.
Building form
The steel-framed apartment building has the following characteristics:
6.7m
Plan form and room layouts Deep plan form Shallow plan form
Two plan forms are considered, The deep plan form has the The shallow plan form has the
which are presented in the following following features: following features:
illustrations:
Columns are located at 7.5m and Columns are located at 7.2m and
1. A deep plan form with apartments 5.4m along the faade. 6.3m along the faade.
on either side of a central corridor. Columns are located at 5.0m, Columns are located at 3.9m,
6.7m and 4.8m across the plan 7.2m and 4.8m across the plan
2. A shallow plan with apartments form of the building. form.
across the full depth of the building. A 2.1m-wide corridor is provided Columns are all located in the
along the building. separating walls between
The building is extendable Columns are generally located in apartments.
horizontally by repeating the shallow the 300mm-wide separating walls Three apartments are accessed
plan form, although with the deep between apartments. directly from each stair/lift area on
plan form it is possible to serve An alternative lift location may be each residential floor.
three units with only two stairs or lift introduced (see Figure 3.10). The ratio of habitable:gross floor
areas (see Figure 3.4). The ratio of habitable:gross floor area is about 85% per residential
area is about 85% per residential floor.
floor. Apartments of approximately 50
Apartments of approximately 50m2 and 75m2 floor area are provided,
and 65m2 floor area are provided, which are suitable for two and
which are each suitable for two four people respectively.
and four people respectively. A total of 13 car parking spaces
A total of 14 car parking spaces is are provided (including two
provided (including two disabled disabled or wide spaces) for the
spaces) for the five residential and five residential and penthouse
penthouse levels. The car parking levels. The car parking projects
lies fully within the building depth. 3.9m to the rear of the building.
The penthouse level is accessed A retail area of 640m2 is provided.
via the stairs and provides two The penthouse level is accessed
68m apartments, each suitable
2 via the stairs and provides two
for four people. 73m2 apartments, each suitable
A retail area of 880m2 is provided. for four people.
Figure 3.4 Repeatable floor plan with three units sharing two lift/stair areas.
1 BED FLAT
Figure 3.10 Deep plan form layout of apartments for alternative lift location.
Figure 3.11
Structural layout for deep plan building ASB edge beams and UC columns.
20
20
20
3
3
UC S35
UC S35
UC S35
46 5
280 ASB 74
46 5
46 5
280 ASB 100 or 204 UC 52 + plate 280 ASB 100
or 254 UC 89 + plate or 254 UC 89 + plate
20 355
Stair Lift
S
3
203 UC 46 + plate
UC
@20 kg/m S275
280 ASB 74
280 ASB 74 or
S275
46
165 x 152T
4800
280 ASB 74
20
20
20
3
3
152x89 I
3
CF51
UC S35
UC S35
UC S35
86 5
71 5
52 5
280 ASB 100 CF51 254 x 146 UB31 280 ASB 100
S275
Void
20 355
152x89 I
S
3
2200
UC
CF51
280 ASB 74
165 x 152T
280 ASB 74
300 deep
6700
P P
280 ASB 74
280 ASB 74
NWC slab
on SD225
decking
SD225
20
20
20
20
3
3
3
3
UC S35
UC S35
UC S35
UC S35
71 5
52 5
86 5
71 5
280 ASB 100 280 ASB 74 280 ASB 100
203 UC 46 + plate
@20 kg/m S275
280 ASB 74 or
165 x 152T
165 x 152T
165 x 152T
5000
20
20
20
20
3
3
3
3
UC S35
UC S35
UC S35
UC S35
280 ASB 74
46 5
46 5
46 5
46 5
Figure 3.12
Structural layout for deep plan building ASB edge beams and UC columns - propped.
20
20
3
3
3
3
UC S35
UC S35
UC S35
UC S35
46 5
46 5
280 ASB 74 or
46 5
46 5
280 ASB 74
280 ASB 74
P P
4800
280 ASB 74
20
20
20
CF51
3
3
CF51
UC S35
UC S35
UC S35
71 5
52 5
86 5
Void
152x89 I
3
S
2200
CF51
UC
71
300 deep
NWC slab
280 ASB 100
280 ASB 100
decking P
280 ASB 100
P
SD225
20
20
20
3
3
UC S35
UC S35
UC S35
86 5
71 5
52 5
UC
280 ASB 74
280 ASB 74
280 ASB 74
280 ASB 74
71
P P
4800
20
20
20
20
3
3
3
3
UC S35
UC S35
UC S35
UC S35
46 5
46 5
46 5
46 5
Figure 3.13
Structural layout for deep plan building RHS edge beams and RHS
columns as a wind moment frame option.
50
+plate S355
S275
165 x 152T
20 30 x 20
8.
0
280 ASB 74
0 0 0
4800
x x RH x
20 20 150 x 90 I S 20
280 ASB 74
0 0 0
x x x
CF51
12 10 10
.5 .0 152 x 89 I .0
R
CF51
R R S3 HS
S3 HS S3 HS
55 55 55
280 ASB 100 280 ASB 74 280 ASB 100
3
Void S3 00
150 x 90 I
2200
55 x 2
CF51
10
165 x 152T
+plate S355
.0
RH
280 ASB 74
300 deep S
P P
6700
NWC slab
280 ASB 74
280 ASB 74
20 on SD225 30 30 20
0 0 0 0
SD225
x decking x x x
20 20 20 20
0 0 0 0
x x x x
12 10 10 10
.5 .0 .0 .0
R R R R
S3 HS S3 HS S3 HS S3 HS
55 55 5 55
280 ASB 100 280 ASB 74 5 280 ASB 100
250 x 150 x 6.3 RHS
@20 kg/m S275
+plate S355
165 x 152T
165 x 152T
165 x 152T
25 25 20
25 0
5000
0 0 0 x
x x x 20
15 15 15
0 0 0
x x 0 x
8. 8. x 10
0 0 8. .0
R R 0 R
S3 HS S3 HS R S3 HS
S3 HS
55 55 5 55
300 x 200 x 8.0 RHS 250 x 150 x 8.0 RHS 5 300 x 200 x 8.0 RHS
+ plate S355 + plate S355 + plate S355
Figure 3.14
Structural layout for shallow plan building
2700 2100
15
ASB edge beams and UC columns.
2
UC S35
30 5
254 x 146 UB31
S275 Lift
15 355
Stair
2
S
254 x 146 UB31
2000
UC
203x133 UB25
30
S275
3900
S275
S275
20
20
20
3
3
1900
3
UC S35
UC S35
UC S35
46 5
86 5
46 5
280 ASB 74 280 ASB 74 280 ASB 74
with anchored re-bars
1000
with anchored re-bars
20 355
or 203 UC 71 + plate or 203 UC 71 + plate
203x133 UB25
3
S
UC
Riser
46
S275
or 254 UC + plate
slab on
280 ASB 136
7200
280 ASB 74
P P
20
20
20
20
3
3
UC S35
UC S35
UC S35
UC S35
86 5
86 5
52 5
86 5
280 ASB 74
280 ASB 74
P
4800
20
20
20
3
3
3
20
UC S35
UC S35
UC S35
3
46 5
46 5
UC S35
46 5
280 ASB 74 280 ASB 74 280 ASB 74
46 5
Figure 3.15
15
0
2700 2100
0
15 55
S275 Lift
254 x 146 UB31
S3
0
Stair
254 x 146 UB31
2000
203 x 133 UB25
15
25
20
25
0
0
0
0
x
S275
x
x
S275
6.
3900
x
15
S275
20
15
3
0
0
RH
0
x
x
x
10
10
S
8.
1900
.0 S3
.0 S3
0 S35
RH 55
RH 55
RH 5
S
S
S
250 x 150 x 10.0 RHS 280 ASB 74 250 x 150 x 10.0 RHS
1000
+ plate + plate
203 x 133 UB25
25 55
S3
0
x
15
Riser
S275
300 deep
0
2300
NWC slab
8.
0
on SD255
280 ASB 136
RH
S
decking
+ plate
7200
280 ASB 74
P P
20
20
30
0
0
0
x
x
x
20
20
20
0
0
0
x
x
x
12
10
12
.5 S3
.0 S3
.5 S3
RH 55
RH 55
RH 55
S
S
S
280 ASB 74
280 ASB 74
20
+ plate
P
12
25
25
25
4800
.5
0
x
x
RH
x
20
15
15
15
0
S
0
x
x
10
8.
8.
8.
.0 S3
0 S35
0 S3 5
0 S3 5
RH 5
RH 55
RH 5
RH 5
S
S
S
250 x 150 x 10.0 RHS 250 x 150 x 10.0 RHS 250 x 150 x 10.0 RHS
+ plate + plate + plate
1200 4800 1200
203 UC 86
Column
120
80 120
4 No. M 20
bolts
200
300 x 200 x 12 thk
ASB end plate
4 No. M20
g8.8 bolts
80
120
300 x 300
x 15 thk plate
280 ASB 74
edge beam
120
203 UC 86
Column
140
80 120
4 No. M 20
bolts
80
120
280 ASB 74
edge beam
31.5 120
80 120
4 No. M 20
Hollo-bolts
M20 Hollo-bolts
50 in 33 O
/ holes
40
170 x 430
x 12 thk plate
10 70 100
(min.)
50 80
20 mm
dia. bolt
360 300
200 200
(a) Column on centre-line of edge beam (c) Column along facade line
Beams 32-38kg/m2
Columns 7-10kg/m2
Bracing, secondary beams Figure 3.20 Detail of separating wall at RHS column.
1-3kg/m2
Figure 4.1 Steel balconies attached to curved edge beam in Slimdek at Harlequin Court,
London (Goddard Manton Architects).
Balcony attachments in Slimdek Details of various forms of The same principles may be
In Slimdek , RHS edge beams are
attachment of balconies to RHS and followed for other types of
torsionally very stiff and are ASB edge beams are illustrated in balconies, such as where RHS posts
recommended for cantilever Figure 4.2 and Figure 4.3. They are are introduced to which the
attachments of balconies, where designed to minimise cold balconies are attached. In this
brackets are welded to them. To bridging. case, fins are welded to the post
minimise cold bridging, a single rather than to the beams to
bracket at each side of the balcony The support of a tied steel balcony minimise cold bridging.
should be used. to ASB edge beams is illustrated in A cantilever attachment may be
Figure 4.4. The fin plate welded to made using steel ferrules to the
Wind-posts may be bolted to the the ASB provides a direct sides of RHS edge beams, as in
top and bottom of ASB edge beams attachment both for the balcony and Figure 4.5.
or to fin plates welded to RHS edge for the tie to the balcony below, and
beams. They are designed to resist minimises cold bridging. Torsional
moments developed by the effects are resisted by the continuity
cantilever balcony and can be effect of the slab, when the deck
relatively large. Again, RHS ribs are orientated as in this figure.
sections may be preferred. The When the deck ribs are orientated
attachment of balconies to a curved parallel to the ASB, and it is merely
faade in Slimdek is illustrated in
acting as a cladding support,
Figure 4.1. torsional effects should be taken
into consideration in the design of
the beam.
Bolted connection
Figure 4.4 Detail of attachment of tied balcony in Slimdek. Figure 4.5 Cantilever balcony attachment in Slimdek.
Galvanised
steel balustrade
Walkway tile
Insulation
Screed laid to falls
Aluminium
flashing
Steel channel
section exposed
visually
Facing brick/
masonry
external leaf Insulation (passing both sides of fin plate)
Insulation
References
Sources of information
Building Regulations 2003 Approved Document E: Resistance to the passage of sound.
The Stationery Office, 2003.
Slimdek Manual.
Corus Construction and Industrial. (www.corusconstruction.com)
List of contributors
Peter Lusby-Taylor - HTA Architects
Prof. Mark Lawson - The Steel Construction Institute
Prof. Ray Ogden - Oxford Brookes University
Dr. Stephen Hicks - The Steel Construction Institute
Dr. Jim Rackham - The Steel Construction Institute
Copyright 2004
Corus